CHAPTER XIX.

_DETERMINING THE REAL VALUE OR PERCENTAGE OF COMMERCIAL SODAS,

CHLORIDE OF LIME, ETC._

Examination of Commercial Sodas.--Mohr's Alkalimeter.--Preparation

of the Test Acid.--Sampling Alkalies.--The Assay.--Estimation of

Chlorine in Bleaching Powder.--Fresenius' Method.--Gay-Lussac's

Method.--The Test Liquor.--Testing the Sample.--Estimation of

Alumina in Alum Cake, etc.

In a manufacture such as paper-making, which involves the

consumption of enormous quantities of materials of variable

quality, as soda ash, caustic soda, and bleaching powder, for

example, it will be readily seen that some means should be at the

command of the consumer who does not avail himself of the services

of a practical chemist at his works, by which he can ascertain the

_actual_ value of the various substances he uses. An art which, up

to a certain point in its progress, is mainly a chemical operation,

it would undoubtedly be more safely and economically conducted when

supervised by persons well acquainted with chemical principles

and reactions, and less dependent upon individual judgment, than

is, perhaps, too frequently the case. Under such supervision more

perfect uniformity of results--a consideration of the greatest

importance in a manufacture of this kind--would be ensured.

[Illustration: Fig. 83. Fig. 84. Fig. 85.]

=Examination of Commercial Sodas.=--The methods of determining the

percentage of real alkali in the commercial products which have

received the name of _Alkalimetry_ are fortunately of a simple

character, and such as a person of ordinary intelligence and

skill can readily manipulate and render thoroughly reliable by

exerting the necessary care. He must, however, be provided with a

few indispensable appliances, which will be described, and with

these he should make several trials upon various samples until

he finds that his results are uniform and his manipulation easy

and reliable. He will require a chemical balance,[34] capable of

weighing to the tenth of a grain; a few glass "beakers" (Fig.

83) of various sizes, capable of holding from four to eight or

ten ounces of fluid; several glass stirrers; a bottle of litmus

solution, made by dissolving litmus in hot water; books of litmus

and turmeric papers; and several glass flasks (Fig. 84) of various

sizes, capable of holding from four to eight ounces. Besides these

accessories, certain measuring instruments, termed _alkalimeters_

or _burettes_, are employed, of which either of the two following

may be employed. These instruments are of glass, and hold up to 0

or zero exactly 1,000 grains. The scale is graduated in a hundred

divisions, which are again subdivided into tenths. Bink's burette

is shown in Fig. 85, and Mohr's burette in Fig. 86. The latter,

being provided with a stand, enables the operator to add the test

liquor--with, which the burette is charged--drop by drop, when the

alkaline solution to be tested is near the point of saturation,

without engaging the hands.

[Illustration: Fig. 86. Fig. 87.]

=Mohr's Alkalimeter.=--This useful instrument (Fig. 86) and the

method of using it is thus described by Mohr:--"I have succeeded

in substituting for expensive glass stop-cocks an arrangement

which may be constructed by any person with ease, which remains

absolutely air and water-tight for an indefinite period, which

may be opened and regulated at will by the pressure of the

fingers, and which costs almost nothing. It consists of a small

piece of vulcanized indiarubber tube, which is closed by a clamp

of brass wire (Fig. 87). The ends of this clamp, which I call a

pressure-cock, are bent laterally at right angles in opposite

directions and furnished with knobs, so that when both ends are

pressed the clamp is opened, and a single drop or a continuous

current of liquid may be allowed to escape at pleasure. The

measuring-tube is a straight glass cylinder, as uniform as

possible, graduated to 0·2 or 0·1 cubic centimètres, and somewhat

contracted at its lower end, so as to fit into the indiarubber

tube. A small piece of glass tube inserted below the pressure-cock

forms the spout. The pressure-cock has the advantage of not

leaking, for it closes itself when the pressure of the fingers

is removed. The measure, furnished with the pressure-cock, is

fastened upon an appropriate stand, which can be placed at any

required height. When used, it is filled above the zero point with

test liquor, the cock opened for an instant, so as to let the

air escape from the spout, and the level of the solution is then

adjusted. This is done by bringing the eye level with the zero

point, and applying a gentle pressure to the cock until the liquid

has sunk so low that the inferior curve of the liquid touches the

graduation like the circle of a tangent; the cock is then closed,

and at the same moment the liquid remains at zero, and continues to

do so for weeks if evaporation is prevented. The test-measure being

normally filled, the experiment may be commenced; this is done

sitting, while the filling of the measure is done standing.

"The weighed sample of alkali is first placed in a beaker-glass,

and the test-liquor is allowed to flow into it by gently pressing

the cock. Both hands are set at liberty, for when the pressure-cock

is released it closes of itself. The volumetric[35] operation may

be interrupted at pleasure, in order to heat the liquid, shake it,

or do whatever else may be required. The quantity of liquid used

may be read off at any moment, and in repeating an experiment,

the limit of the quantity used before may be approached so near

that the further addition of liquid may be made drop by drop."

The test-acid to be used _volumetrically_--that is, with the

alkalimeter, has a specific gravity of 1·032 at 60° F., and 1,000

grains by measure contain exactly 40 grains of real or anhydrous

(that is, without water) sulphuric acid.

The chemical principles involved in the process of alkali-testing

may be thus briefly stated:--According to the laws of chemical

combination defined by the atomic theory of Dalton, all substances

combine in _definite_ proportions or "equivalents"; thus, 1 part by

weight of _hydrogen_ combines with 8 parts by weight of _oxygen_

to form water. The equivalent number of hydrogen, therefore, is

1, and of oxygen 8, and that of water 9. Again, 3 equivalents of

oxygen combine with 1 equivalent of sulphur (16) to form sulphuric

acid; thus, sulphur 16, oxygen 24, equals anhydrous sulphuric

acid 40; therefore 40 is the _equivalent_ or combining number of

this acid, and it cannot be made to unite with alkalies or other

bases in any other proportion. For example, 40 _grains_ by weight

of _pure_ sulphuric acid will neutralise exactly 53 grains of

_dried carbonate of soda_, 31 grains of _pure anhydrous soda_, or

40 grains of _hydrate of soda_ (caustic soda). This being so, it

is only necessary to have exactly 40 grains of _real_ sulphuric

acid in 1,000 grains of water to form a _test-acid_, which, when

employed to neutralise an alkaline solution, will show, by the

proportion of dilute acid used to saturate the alkali, the absolute

percentage present in the sample.

=Preparation of the Test-Acid or Standard Solution.=--As there is

some trouble involved in the preparation of the test-liquor, it

is advisable to prepare a sufficient quantity at a time to last

for many operations. It may be readily made by mixing 1 part of

concentrated sulphuric acid with 11 or 12 parts of _distilled

water_, the mixture being made in what is termed a "Winchester"

bottle, which holds rather more than half a gallon, and is provided

with a glass stopper. The acid solution must be _adjusted_ or

brought to the proper strength after it has cooled down to 60°

F.; and it should be _faintly tinged_ with litmus, which will

give it a pinkish hue. The acid, to be of the proper strength,

should _exactly_ neutralise 53 grains of pure carbonate of soda,

previously calcined at a red heat, or 31 grains of pure anhydrous

soda. To prepare the anhydrous carbonate of soda, a few crystals of

carbonate of soda are placed in a Berlin porcelain crucible, and

this must be heated over a spirit-lamp or Bunsen burner. When all

the water of crystallisation has become expelled, the calcination

is continued until the mass is at a bright red heat, when the

vessel may be allowed to cool. 53 grains of the calcined carbonate

are now to be carefully weighed, and next dissolved in a glass

beaker, in about 2 ounces of distilled water. The alkalimeter is

now to be charged with the test-acid to the level of zero, and (if

Mohr's burette be used) the beaker containing the alkaline solution

is to be placed upon the stand immediately beneath the exit-tube.

Now press the knobs of the pressure-cock, and allow a portion

of the liquor to flow into the beaker. When the effervescence

which immediately sets up subsides, make further additions of the

test-liquor from time to time, until the effervescence becomes

sluggish, at which period the acid must be added with greater

caution. When the solution approaches saturation it acquires a

purplish tint (due to the litmus with which the acid is tinged),

which it retains until the point of saturation is reached, when it

suddenly changes to a pink colour. After each addition of the acid

the solution should be stirred with a thin and clean glass rod;

and before the final change from purple to pink, the end of the

glass rod should be applied to a strip of blue litmus paper, when,

if the moistened spot touched assumes a red colour, the saturation

is complete; if, on the contrary, the paper is unchanged, or has a

violet or reddish hue, add the test-liquor, one or two drops at a

time, with continued stirring, until a drop of the solution applied

with a glass rod reddens litmus paper, when the saturation is

finished. If any test-liquor remain in the burette, this indicates

that there is excess of acid in the test-liquor; consequently more

distilled water must be added to the bulk, the burette emptied

and refilled with the reduced liquor, and another 53 grains of

anhydrous carbonate of soda treated as before, until 1,000 grains

of the acid liquor _exactly_ neutralise the solution. Should the

whole contents of the burette in the first trial be used before

saturation is complete, a little more sulphuric acid must be put

into the Winchester or test-acid bottle, and a 53-grain solution

of carbonate of soda treated as before. A very little practice

will enable the operator to adjust his test-liquor with perfect

accuracy; and, to prevent mistakes, the bottle should be labelled

"Test-acid," and always be kept closed by its stopper.

=Sampling Alkalies.=--Soda-ash of commerce is usually packed in

wooden casks, and in order to obtain a fair average sample from a

large number of these casks, which may represent one consignment,

it is important to take small samples, as near the centre of each

cask as possible, from as many of the casks as time will permit.

Each sample, as drawn from the cask, should be at once placed

in a rather wide-mouthed bottle furnished with a well-fitting

cork. Each sample should be numbered and marked with the brand

which distinguishes the cask from which it was taken. The duty

of sampling should be placed in the hands of a person of known

integrity and intelligence.

When about to test a sample of soda-ash, the contents of the bottle

should first be emptied upon a sheet of dry paper, and the larger

lumps then crushed to reduce the whole to a coarse powder, and

this must be done as quickly as possible to prevent absorption of

moisture from the atmosphere. 100 grains of the alkali must now

be accurately weighed and put into a glass flask (Fig. 84), and

the remainder of the alkali returned to the bottle and the vessel

securely corked. About half an ounce of distilled water is then to

be put into the flask and gentle heat applied, with an occasional

shaking, until the alkali is all dissolved. The flask is then to

be set aside for a few minutes, until any insoluble matter present

has subsided, when the clear liquor is to be carefully poured into

a beaker glass; the sediment must be washed several times with

small quantities of distilled water, and the washings added to

the solution in the beaker. This washing is of great importance

and must be performed several times, or until the last washing

liquor produces no effect upon yellow turmeric paper, which even

slight traces of alkali will turn a brown colour. So long as this

brown tint is given to the turmeric paper the presence of alkali

is assured, and the washing must be continued. It is important,

after each washing, to pour off the last drop of the liquor above

the sediment, by which the operation is more effectual, and is

effected with less water than when this precaution is not observed.

In order to ensure perfect accuracy in the result, every particle

of the washings must be added to the contents of the beaker-glass

in which the assay is to be made.

=The Assay.=--The alkalimeter is first to be filled with the

test-acid exactly to the line 0 or zero of the scale as described,

and the beaker containing the solution to be tested then placed

immediately beneath the dropping tube of the instrument; a thin

glass rod should be placed in the beaker as a stirrer. The acid

liquor is then allowed to flow gradually into the alkaline

solution (which should be repeatedly stirred with the glass rod),

by pressing the knobs of the pressure-cock, until the solution

assumes a purple tint, which it will retain until the exact point

of saturation has been arrived at, when, as before stated, it

will suddenly change to a pink colour. Before the latter stage is

reached the beaker should be placed over a spirit lamp or Bunsen

burner, and the liquid heated to expel the carbonic acid which is

evolved, and partly absorbed by the solution during the process of

saturation. When the neutralisation is complete, the alkalimeter

is allowed to repose for a few moments, so that the acid liquor

may drain from the interior of the glass tube into the bulk of the

fluid, and the quantity of test-acid used is then determined by

reading off the number of divisions of the alkalimeter that have

been exhausted, every one of which represents 1/100th part, or 1

per cent. of _alkali_, whenever the _equivalent weight_ is taken

for assay. Every 1/10th part of an alkalimeter division represents

1/10th of 1 per cent., and the result is thus obtained without

the necessity of any calculation. The following table shows the

_equivalent_ or combining proportions of soda with 40 grains of

real (that is, anhydrous) sulphuric acid:--

Are

equivalent

to

40 grains of sulphuric acid } 31 grains soda (anhydrous).

1,000 grains of dilute } 40 grains hydrate of soda (pure

sulphuric acid (sp. gr. 1·033) } caustic soda).

1,000 grains of dilute } 53 grains carbonate of soda

sulphuric acid (water-grain } (anhydrous).

measure) sp. gr. 1·032 } 143 grains crystallized

} carbonate of soda.

Mr. Arnot recommends the following method for alkali testing: "The

sample, which should be a fair average of the drum or cask from

which it is drawn, should, in the case of caustic soda, be quickly

crushed into small fragments, and returned to the stoppered bottle

in which it was collected for testing. It need not be finely

ground, and, indeed, should not be, as it very readily attracts

moisture from the air. The contents of the drum are usually pretty

uniform, and the crushing recommended will give the operator

a sample quite fit to work upon. Samples of soda-ash and soda

crystals will, of course, be fairly representative of the casks

from which they are drawn. One hundred grains of the prepared

sample must be weighed out upon a watch-glass or slip of glazed

paper, and transferred to a porcelain basin, with at least half a

pint of boiling water. The watch-glass is preferable for caustic

soda, and the weighing in the case of that agent must be done

expeditiously. While the sample is dissolving the burette will be

charged with the standard acid. To the soda solution a few drops

of solution of litmus, sufficient to colour it distinctly, will

be added. The acid will then be run into the blue soda liquor;

at first, within reasonable limits, this may be done rapidly,

but towards the close of the operation the acid must be added

cautiously, and the solution kept well stirred. In the case of

caustic, when the blue has distinctly changed to red, the operation

may be considered completed, and the measures may be read off the

burette; and this is, without calculation, the result required.

When the soda in the sample is a carbonate, the blue colour of the

litmus will be changed to pink before all the soda is neutralised,

owing to a portion of the liberated carbonic acid remaining in

the solution; this must be eliminated by placing the basin over a

Bunsen burner and boiling the solution. The blue colour will thus

be restored, and more acid must be added, repeating the boiling

from time to time, until the red colour becomes permanent. It is

sometimes necessary to filter the soda solution before testing;

this applies specially to recovered soda, and, although in a less

degree, to soda-ash." When the soda solution is filtered, it will

be necessary to thoroughly wash out the liquor absorbed by the

filtering paper, the washings being added to the bulk of the liquor

as before. The best plan is to allow the soda solution to stand

for some time until all the sediment has deposited, and then to

pour off as much of the liquor as possible, and then to wash the

sediment into a very small filter, in which it will receive further

washing, until no trace of alkali can be detected in the last wash

water.

=Estimation of Chlorine in Bleaching Powder.=--It is desirable that

the manager or foreman of a paper-mill should have at his command

some ready means by which he may test the percentage of chlorine

in samples of bleaching powder, or chloride of lime, delivered at

the mill, not alone to enable him to determine the proportions to

be used in making up his bleaching liquors, but also to ensure his

employers against possible loss in case of inferior qualities being

delivered at the mill. Bleaching powders being purchased according

to percentage, it is absolutely necessary that the purchaser should

have this determined to his own satisfaction before either using

or paying for the material. Good chloride of lime should contain

35 per cent. of available chlorine, but the powder should not be

accepted which contains less than 32 per cent. There are several

methods of estimating the percentage of chlorine in bleaching

powder, which is composed of hypochlorite of lime, chloride of

calcium, and hydrate of lime, the latter substances being of no

service in the bleaching process.

According to Fresenius, in freshly prepared and perfectly normal

chloride of lime, the quantities of hypochlorite of lime and

chloride of calcium present stand to each other in the proportion

of their equivalents. When such chloride of lime is brought into

contact with dilute sulphuric acid, the whole of the chlorine it

contains is liberated in the elementary form. On keeping chloride

of lime, however, the proportion between hypochlorite of lime

and chloride of calcium gradually changes: the former decreases,

the latter increases. Hence from this cause alone, to say nothing

of original difference, the commercial article is not of uniform

quality, and on treatment with acid gives sometimes more, and

sometimes less, chlorine. As the value of bleaching powder depends

entirely upon the amount of chlorine set free on treatment with

acids, chemists have devised very simple methods of determining the

available amount of chlorine in any given sample, these methods

having received the name of _chlorimetry_. The method of Fresenius

is generally considered both practicable and reliable.

=Fresenius' Method= of preparing the solution of bleaching powder

to be tested is as follows:--Carefully weigh out 10 grains of

the sample, and finely triturate it in a mortar with a little

cold water, gradually adding more water; next allow the liquor to

settle, then pour the liquid into a litre flask, and triturate

the residue again with a little water, and rinse the contents of

the mortar carefully into the flask, which should then be filled

with water up to the graduated mark. Now shake the milky fluid

and proceed to examine it while in the turbid state; and each

time, before measuring off a fresh portion, the vessel must be

again shaken to prevent the material from depositing. The results

obtained with the solution in its turbid condition are considered

more accurate and reliable than when the clear liquid alone is

treated, even though the deposit be frequently washed. This may be

proved, Fresenius says, by making two separate experiments, one

with the decanted clear liquor, and another with the residuary

turbid mixture. In an experiment made in his own laboratory

the decanted clear fluid gives 22·6 of chlorine, the residuary

mixture 25·0, and the uniformly mixed turbid solution 24·5. One

cubic centimètre of the solution of chloride of lime so prepared

corresponds to 0·01 gramme of chloride of lime.

=Gay-Lussac's Method.=--This method, which is known as the

_arsenious acid process_, has been much adopted for the

determination of chlorine in bleaching powders, and is conducted as

follows:--

_The Test-liquor._--This is prepared by dissolving 100 grains of

_pure_ arsenious acid in about 4 ounces of pure hydrochloric acid,

and the solution is to be diluted with water until, on being poured

into a graduated 10,000 grains measure-glass, it occupies the

volume of 700 grains measure marked on the scale. Each 1,000 grains

measure of this liquid now contains 14·29 grains of arsenious acid,

corresponding to 10 grains of chlorine, or 1/10 grain of chlorine

for every division or degree of the scale of the chlorimeter, for

which purpose a Mohr's burette of the above capacity may be used,

or a graduated tube of the form shown in Fig. 85 may be employed.

_Testing the Sample._--100 grains of the chloride of lime to

be tested are next dissolved in water, and poured into a tube

graduated up to 2,000 grains measure. The whole must be well shaken

in order to obtain a uniformly turbid solution, and half of it

(1,000 grains measure) transferred to a graduated chlorimeter,

which is, therefore, thus filled up to 0°, or the zero of the

scale, and contains exactly 50 grains of the chloride of lime

under examination, whilst each degree or division of the scale

contains only ½ grain. 1,000 grains measure of the arsenious acid

test-liquor are now poured into a glass beaker, and a few drops of

a solution of sulphate of indigo added, in order to impart a faint,

but distinct, blue colour to it; the glass is then to be shaken

so as to give a circular movement to the liquid, and whilst it is

whirling round the chloride of lime solution from the chlorimeter

is gradually and cautiously added until the blue tinge given to the

arsenious acid test-liquor is destroyed, care being taken to stir

the mixture well with a glass rod during the whole process, and to

stop as soon as the decoloration is complete. We will assume that

in order to destroy the blue colour of 1,000 grains measure of the

arsenious acid test-liquor 90 divisions or degrees of the chloride

of lime solution have been employed. These 90 divisions, therefore,

contained the 10 grains of chlorine required to destroy the colour

of the test solution; and since each division represents ½ grain

of chloride of lime, 45 grains of chloride of lime (10 grains of

chlorine) were present in the 90 divisions so employed, from which

the percentage strength may be ascertained:--

For 45 : 10 :: 100 : 22·22.

The chloride of lime examined, therefore, contained 22¼ per

cent. (nearly) of chlorine. This method is extremely simple and

trustworthy when properly employed, but to ensure accuracy certain

precautions must be adopted. Instead of pouring the test liquor

into the solution of the sample (as in alkalimetry), the solution

of the sample must be poured into the test-liquor. If the contrary

plan were adopted the hydrochloric acid of the test-liquor would

liberate chlorine gas so fast that much would be lost, and the

result rendered incorrect. By pouring, on the contrary, the

chloride of lime solution into the arsenious acid solution the

chlorine is disengaged in small portions at a time, and meets with

an abundance of arsenious acid to react on. The mixture of chloride

of lime should also be employed turbid.

=Estimation of Alumina in Alum Cake, etc.=--Mr. Rowland Williams,

F.C.S., in a paper read before the Chemical Society in June,

1888, describes a method of estimating the alumina in alums,

alum cakes, and sulphate of alumina, by which he obtained more

accurate results than are obtained by the ordinary ammonia method

of estimation. After pointing out several objections to the method

of precipitating the alumina by ammonia, he proceeds:--"There

is another method for the estimation of alumina which is not so

well known as the above. This is by means of sodium thiosulphate.

Having had a very extensive and successful experience of this

process, I can recommend it with confidence. Considerable practice

is, however, necessary in order to secure good results, as

certain conditions must be carefully attended to, otherwise the

precipitation will be incomplete. The estimation is made in a

moderately dilute solution. In the case of alum cake and sulphate

of alumina I dissolve 400 grains in water, filter, dilute to 10,000

grains. I use 1,000 grains of this solution (equal to 40 grains of

the sample) for estimating the alumina. If any free acid is present

it is neutralised by a few drops of carbonate of soda solution,

and the whole diluted to about 8 ounces measure. A large quantity

of crystallized thiosulphate of soda is then added, and the liquid

boiled for at least half-an-hour, constantly replacing the water

lost by evaporation. By the end of that time all the alumina will

be precipitated in a finely-divided form, along with more or less

free sulphur. The precipitate is then filtered off and washed well

with boiling water. The filtration and washing take place very

rapidly, and may generally be accomplished in about twenty minutes,

this being a great saving of time in comparison with the long and

tedious washing by decantation, which is necessary in the case of

gelatinous alumina. Before filtration, it is advisable to add a

drop or two of carbonate of soda solution, lest the liquid should

have become slightly acid during boiling."

The Art of Paper-Making A Practical Handbook of the Manufacture of Paper from Rags, Esparto, Straw, and Other Fibrous Materials, Including the Manufacture of Pulp from Wood Fibre · 第 19 / 22 章