CHALICE

[Illustration]

_Material:_ 3 pieces of copper, 6 × 6 ins., No. 20. One piece of round

rod copper, 1 in. long. One piece of copper, 12 × 1/4 ins. (for rim).

Solder.

_Tools:_ Hard wood block, round head and anvil stakes, combination

stake, shears, dividers, planishing hammer, raising hammer, and shaping

hammer, files, emery cloth.

_Parts:_ Bowl, stem, base, lid, ornamental top of the lid.

_Directions:_ Make a working drawing (full size) on drawing paper, plan

and elevation.

_Bowl:_ Take the 6 × 6-in. piece of copper. Cut out a 6-in. disc.

Drive the bowl up as you did the copper bowl. It should be the same

shape as the copper bowl. Do not flatten the bottom. The drawing shows

that the bottom should be rounding, to fit the stem.

[Illustration: Lid]

[Illustration: Bowl]

[Illustration: Stem]

_Stem and base:_ Take another piece of 6 × 6-in. copper. Cut 6-in.

disc. With the dividers make a 1-in. circle in the centre of the disc.

This inner circle must be beaten up until it becomes the stem. To do

this place the disc on the round top stake, with the marked circle

touching the edge of the round top. Strike with the raising hammer just

above the circle line, turning the disc each time. When you have made

one turn of the disc, repeat this twice, hammering just above the part

driven up before. Keep repeating this until you have reached within an

inch and a half of the outer edge of the disc.

[Illustration]

The drawings numbered 1, 2, 3, 4, show the steps in the working up of

the copper disc into the stem.

[Illustration]

[Illustration]

You now have a bell-shaped piece. Anneal the metal and repeat the

hammering, beginning at the same place and working up to the same

place as before. Anneal whenever the metal seems springy and keep

working until the stem is tapered about 3/4 in. at the small end,

gradually widening into the vase. Place the bell-like stem on the

table and flatten it so that it lies perfectly smooth, with the stem

perpendicular to the base. Find the centre of the bowl, describe a

3/4-in. circle. Scrape both the circle and the small end of the stem.

Turn the bowl upside down, place the stem end of the base on the bowl,

and solder in the usual way.

_To make the lid:_ Take the 6 × 6-in. piece. Cut a 6-in. disc. Find the

centre. Drive the centre down by using the small end of the planishing

hammer. This makes a cone-shaped centre, with the sides gradually

widening to the edge of the lid. The highest point of the cone is one

inch above the level of the lid. Place the lid on the table and tap

gently on the outside until it lies flat. Take the small 3/8-in. piece

of round rod, file a small shaped ornament (to taste) on one end of the

rod and a shoulder on the other end. Drill a hole in the cone-shaped

part of the lid, push the rod 1/8 in. through this hole and rivet it on

the inside.

[Illustration: Russian coffee pot in copper]

_Rim:_ Strip of copper, 12 × 1/4 ins. Bend it into a circle just to fit

the outside of the lid. Cut off the proper length and solder. Make it

perfectly round and perfectly flat. Place the lid on the chalice bowl

so that it overlaps a little all around, evenly. Draw a pencil line all

around the edge of the bowl on the under side of the lid. This is where

the rim is to go. Before soldering, test, by placing the rim on the

face of the lid. Any openings seen must be closed by pressing the rim

down to the lid. Bind tightly with binding wire, scrape, and solder.

File and finish.

The Library of Work and Play: Working in Metals · 第 78 / 234 题