III. DEVELOPMENT OF THE FACTORY SYSTEM.

The inventions by which the manufacturing of the world was transformed

from the household and the workshop to the great factory were the

result of years, generations indeed, of study of conditions one by one

as they arose. “No one of the inventions which were greatest in their

effect,” says Hobson, “was in the main attributable to the effort or

ability of a single man: each represented in its successful shape the

addition of many successive increments of discovery; in most cases the

successful invention was the slightly superior survivor of many

similar attempts. This is the history of most inventions. The pressure

of industrial circumstances directs the intelligence of many minds

toward the comprehension of some single point of difficulty, the

common knowledge of the age induces many to reach similar solutions,

that solution which is slightly better adapted to the facts comes out

victorious, and the inventor, purveyor or in some cases the robber is

crowned as a great inventive genius.”

England was the earliest scene of the development of the factory 204

system, the bringing together of great buildings and centers of great

masses of machinery operated by water or steam power and manned by

great numbers of people--for however ingenious the machine a certain

amount of human intelligence is necessary for its management and the

conduct of the work which it is to perform. The reasons for the

earlier development in England are not difficult to find. It had its

colonies in all parts of the world, from which to draw the raw

material and in which to market the manufactures, for it for many

years discouraged or prohibited manufacture in the colonies; it had

great shipping facilities for transporting its products to all parts

of the world, and to bring raw material and food supplies to its

workers at home; the ownership of its lands in great estates had a

tendency to send to the cities and manufacturing centers that part of

the population which under other circumstances would have employed

itself in agriculture; the laboring population yielded more readily to

the methods of the manufacturing interests than in other countries

where trade guilds determined more definitely the occupations and

methods of occupation of the working classes; and the comparative

freedom from wars permitted a more rapid growth than that of other

countries in which disturbances of this character were more frequent

and more liable to frequency than in an insular country, England.

“When Crompton’s mule, Cartwright’s power loom and Watt’s engines were

transforming the industry of England,” says Hobson, “her continental

rivals had all their energies absorbed in wars and political

revolutions.”

Much of the wool and flax required in the English industries was

produced at home. The colonies supplied the other fibers; the ships

returning from their voyages to the colonies brought the raw silk; the

absence of mountains to separate the country and the people into

districts and classes enabled the interchange of labor and materials;

the early development of rivers and canals gave cheap transportation; 205

the plentiful supply of coal encouraged the development of steam

power; and the proximity of iron ore and coal aided in developing that

other great manufacturing industry, iron and steel. Mr. Mulhall, the

celebrated statistician, estimates the value of the manufactures of

the United Kingdom in 1780 at 177 million pounds sterling, France 147

million, Germany 50 million, Austria 30 million, Russia, Italy and

Spain 10 million each, and the United States 15 million. In 1896 he

estimated the value of the manufactures of the same countries as

follows: United Kingdom, 876 million pounds sterling; France, 596

million; Germany, 690 million; Austria, 328 million; Russia, 380

million; Italy, 190 million; Spain, 121 million; and the United

States, 1,980 million. According to his estimate the gain in the 116

years, from 1780 to 1896, was: United Kingdom, from 191 to 876 million

pounds sterling; France, from 115 to 596 million; Germany, from 50 to

690 million; Austria, from 30 to 328 million; Russia, from 10 to 380

million; and the United States, from 15 to 1,980 million. Mr.

Mulhall’s estimates put the total value of the manufactures of

continental Europe in 1780 at about 1½ times those of the United

Kingdom; in 1896 at about 3 times those of the United Kingdom. His

estimates put the value of manufactures in the United States in 1870

at about 3⅓ per cent that of all Europe; in 1896 at about 55 per

cent that of all Europe.

It must not be supposed, however, that this transformation was, by any

means, instantaneous. It was, in fact, a matter of slow growth, even

in the older countries, and still more so in those countries which had

not yet developed their natural products or their agricultural

industries. In the case of the United States, for example, the

transformation from the hand to the machine methods did not come until

many years after that of the leading countries of Europe. The reason

for this slow movement on the part of the United States is not 206

difficult to understand. Her people were chiefly engaged in

agriculture, in felling the trees and clearing the lands in the

eastern part of the country, and in opening farms on the prairies of

the great West. Those who had capital to invest in enterprises other

than that of agriculture gave their attention to the construction of

methods of transportation, first, toll roads, stage coaches and pack

trains, then, canals, and finally railways. This occupied the

attention of the people of this new country for a generation after the

people of Europe and especially England were engaged in developing

their manufacturing industries.

So it is not surprising to see that Mr. Mulhall’s figures show that

English manufactures in 1820 were nearly 6 times as much as those of

the United States, and in 1840, 4 times as much as those of this

country; and even in 1860, considerably exceeded our own. But in the

next twenty-year period there came a great change. The Civil War in

the United States, with the home demands in the manufacturing section,

the North, rapidly developed the manufacturing industries, and the

development thus created continued after the close of that unhappy

period. So his figures indicate that in 1888, the next date which his

table touches, that our manufactures were 1¾ times as much as those

of the United Kingdom, and in 1896, 2¼ times as much in value as

those of the United Kingdom and half as great as those of all Europe.

Accepting the figures of Eugene Parsons, elsewhere referred to, for

the European countries in 1904, and accepting the official figures of

the United States for that same year, we find that the figures of the

value of manufactures in the United States are nearly 3 times those

accredited to the United Kingdom and but little less than those of all

Europe.

It is proper to say, however, that these statements, whether of

Mulhall, Parsons, or other authorities on this subject, are liable to

be extremely misleading unless carefully and intelligently 207

considered. The reason of this is found chiefly in the fact that the

official figures of the United States are made up on a materially

different basis from those of the other countries in question. To be

sure, the figures of the United States are official and therefore may

be considered reliable as to the facts which they purport to show, but

in fact some of the things which they purport to show are presumably

quite different from those quoted for the other countries included in

these estimates--for they can be only estimates for the other

countries, since no country other than the United States takes a

census of manufactures (England is taking one as this text is being

issued, but has not yet completed it), and the figures quoted

regarding their manufactures are necessarily estimates. Generally

speaking, it may be said that the census of the United States includes

certain articles which are not usually classified as manufactures in

other countries, such as products of slaughtering, canning, the

milling industry, etc. Aside from this it must also be remembered that

the usually quoted figures of the United States’ manufactures include

many duplications, due, as elsewhere explained, to the fact that the

total so quoted is merely an aggregation of the product of all

factories; and as the product of one factory often becomes the

manufacturing material of another, its value is again reported by the

manufacturer who reports merely the total value of his products. These

duplications are so numerous and prevail in such important and costly

articles that the census estimates the net or true value of our

manufactures at but about two-thirds as much as the usually quoted

figures of gross products. It would appear, therefore, that the

usually quoted figures of “manufactures in the United States,” when

compared with the estimate of manufacturing in other countries, should

be reduced about one-third to make them properly comparable with those

usually quoted for the other countries of the world. Even if this 208

were done, however, it would show the value of the United States’

manufactures probably about twice as great as those of the United

Kingdom and probably little less than those of continental Europe.

Taking Mulhall’s figures for the other countries which he includes, as

presented in a table on another page of this text, it will be seen

that the chief growth in manufacturing during the 116 years covered by

the table under consideration has occurred in the last third of the

period. English manufactures, he says, grew from 177 million pounds

sterling to 290 million in the 40-year period from 1780 to 1820; from

290 to 577 million in the next 40 years, from 1820 to 1860; and from

577 to 976 million in the 36 years from 1860 to 1896--a growth of 113

million pounds sterling in the first 40 years, of 287 million in the

second 40 years, and of 400 million in the third period of 36 years.

Germany showed a more rapid growth in the third period; the growth in

the first 40-year period being from 50 million pounds sterling to 85

million; in the second 40-year period, from 85 to 310 million; and in

the third period, of 36 years only, from 310 to 690 million. France

has not made as rapid a gain as Germany, the figures showing her

products in 1780, 147 million pounds sterling; in 1840, 220 million;

in 1860, 380 million; and in 1896, 596 million.

The total of Mulhall’s table, including the somewhat over-estimated

figures of the United States, and relating chiefly to the products of

Europe and the United States, show total manufactures of all the

countries named, in 1780, 480 million pounds sterling; in 1820, 865

million; in 1860, 2,404 million; and in 1896, 5,710 million, again

indicating that the chief growth has occurred in the last third of the

period under consideration, the period of transformation from the hand

industries to those of machine production in conjunction with vast

sums of capital and plentiful transportation facilities for collecting

the raw material and distributing the finished product.

When we consider nations or groups of people and their use of modern 209

methods of manufacturing, we may properly say that the principal

manufacturing sections of the world are western Europe and the United

States, and that, as above indicated, the bulk of the world’s

manufactures by the factory process are now produced in those two

sections of the world. Manufacturing by machinery may perhaps be said

to have originated in England, spreading thence to France, to Germany,

and westward to the United States. More recently it has extended in a

somewhat limited form into Canada in the west and India and Japan at

the extreme east. India has utilized modern methods of manufacture,

especially in cottons and certain other industries, for more than a

score of years, while the one other country of the Orient which has as

yet entered the field of machine manufacture, Japan, though somewhat

later in adopting machine methods, has been more active and extended

modern manufacturing to a much greater variety of industries than have

the people of India.

While certain of the European countries were earlier in the

manufacturing field than the United States, the larger population, the

greater supply of natural materials, the larger supplies of fuel for

cheap power, the ingenuity of the American workman, and the enormous

domestic demand of an active and prosperous people, have brought the

United States clearly to the head of the list of manufacturing

nations. It may safely be said that the value of manufactures produced

in the United States is approximately twice as great as that of any

other manufacturing nation, and that the stated value of our

manufactures is nearly as great as the estimated value of the

manufactures of all Europe. The latest official figures on the value

of the manufactures of the United States are those of the Census

Bureau, which put the value of manufactures produced in the calendar

year 1904, as recorded by the Census of 1905, at 16,867 million

dollars, including in this an estimate of a little more than 2 210

billion dollars’ worth of manufactures classed as “mechanical and

neighborhood industries,” which were included in all former census

reports, but not recorded by the Census of 1905, which was by law

merely a census of manufactures produced under “the factory system.”

No other country than the United States takes a periodic census of its

manufactures. The United Kingdom is at the present time about taking

for the first time a census of its manufactures, but no figures with

reference thereto are as yet available. As a consequence all

statements regarding the value of manufactures of European countries,

or indeed of any country other than the United States, are estimates

and estimates only. True, they are based upon certain known facts of

quantities of raw materials consumed in manufacturing, values of

manufactures exported, and the estimated proportion which these form

of the total manufactures; but in no other country than the United

States are there available official statements of the total value of

manufactures produced in the country in question. Therefore the

estimates of the value of the manufactures produced by European

countries which are quoted from time to time and which are presented

elsewhere in this text, must be accepted as merely estimates. A

comparatively recent estimate, and one which has been given wide

publicity, and appears to have been generally accepted, is that of

William J. Clark, published in The Engineering Magazine in 1904, which

put the value of the manufactures of the United Kingdom at 5 billion

dollars, Germany 4,600 million, France 3,450 million, Austria-Hungary

2 billion, Russia 1,980 million, Italy 1,700 million, Belgium 750

million. These estimates, if accepted, would bring the value of the

manufactures of the countries enumerated to a figure slightly in

excess of that officially reported by the Census Office as the value

of the product of all manufacturing establishments of the United

States in 1904. The figures above quoted for certain European countries 211

present however no estimate of the value of the product of

Switzerland, Spain, Holland and the Scandinavian countries, so that it

probably might be said with greater accuracy that the stated value of

the manufactures of the United States is about equal to the estimated

value of continental Europe, and about three times as great as the

estimated value of the manufactures of the United Kingdom.

It is proper, however, before leaving this question of the relative

value of the manufactures of the various countries, to again call

attention to the fact that the official figures of the value of

manufactures produced in the United States include certain articles

not classed in certain other countries as manufactures, and in

addition to this contain many duplications due to the fact that the

products of one manufacturer frequently become the raw material of

another, and thus the grand totals which merely combine the stated

value of the product of each manufacturer necessarily include a second

and in some cases a third valuation of the products thus utilized. The

manufacturer of yarn, for example, reports to the Census Office the

full value of the product of his factory. The manufacturer of cloth,

who utilized that yarn, also reports the full value of the product of

his factory, and thus includes in that valuation the value of the yarn

purchased by him but already reported by the manufacturer of yarn. The

manufacturer of clothing, in stating the value of the product of his

factory, includes the sums which he paid for the cloth already

reported by the manufacturer of clothing and included in his

statement. Thus many duplications occur in our census statement of the

gross value of the products of the manufacturing industries of the

United States. “This gross value,” says the Census Report of 1900,

page cxxxix, “does not represent the final value of the manufactured

products of the country. It does fairly represent the total value of 212

commercial transactions involved in manufacturing enterprises…. As

the finished products of one branch of manufacture are constantly used

as materials in other branches, in the ascending scale of modern

industry, it follows that they are counted over and over again,

swelling in this manner the gross total value of products. Thus in

cotton manufacture, the product of the yarn mill, manufacturing yarn

for sale as the material of the cloth mill, and the product of the

cloth mill as the material for the manufacturer, so that by the time

the aggregate is made the value of the yarn has been counted three

times and the value of the cloth twice…. Duplications and

re-duplications of this sort run all through the total value of

products as reported by this (the Census) office. * * * The net or

true value of the products is found by subtracting from the gross

value the cost of all materials purchased in a partially manufactured

form. In 1900 the cost of these manufactures was $4,633,804,967 and”

(subtracting this sum from the gross value, $13,004,400,143), “the net

value of products was therefore $8,370,595,176.”

When it is further considered that the Census of Manufactures in the

United States includes in its list of manufactures all products of

slaughtering and meat-packing establishments wholesale, valued in 1905

at 112 million dollars, the product of printing and publishing

newspapers and periodicals only, valued at 309 million, and the

product of canning and preserving fish, oysters and vegetables, valued

at over 100 million--it will be seen that an effort to determine even

approximately the share of the world’s manufactures produced by the

United States or by the various manufacturing nations of the world is

a difficult--an impossible--task.

It may safely be asserted, however, that the United States is the

world’s greatest manufacturing nation, and that the value of our

manufactures exceeds those of any other country. This is due, as

already indicated, to the fact that our supply of raw materials is 213

greater than that of any other country, our supply of materials for

producing power also greater than that of any other country, our use

of machinery for manufacturing far in advance of that of any other

nation, the activity of our inventors and the skill of our workmen

quite equal to those of any other part of the world, and the demands

of our home population upon our own manufacturers far in excess of

those of any other country, both by reason of the large population and

high purchasing power of a people prosperous and active in all lines

of industry--agriculture, transportation, manufacture. The country

which produces three-fourths of the world’s cotton, twice as much iron

and steel as any other single nation, as much copper as all of the

remainder of the world combined, more of wood suitable for use in

manufacturing than any other country, more wool than any other of the

manufacturing nations, and a population much larger than that of any

other country actively engaged in the manufacturing industries, has

quite naturally and almost necessarily become the leading manufacturer

of the world.

The growth of the manufacturing industry in the United States has been

phenomenal. Stated in the methods of valuation followed by the census

above referred to--the gross valuation--the value of manufactures

produced in the United States has been, speaking in round terms, in

1850, 1 billion dollars, in 1860, a little less than 2 billion, in

1870, 4¼ billion, in 1880, 5⅓ billion, in 1890, 9⅓ billion,

in 1900, 13 billion, and in 1905, a little less than 17 billion,

though the figures usually quoted for 1905 are 14.8 billion, owing to

the fact that the Census of 1905 only included factory products, and

added parenthetically an estimate of 2 billion as the probable value

of the “mechanical and neighborhood industries,” thus bringing up to

nearly 17 billion the total properly comparable with the totals of 214

earlier periods, which in all cases included the mechanical and

neighborhood industries.

That this rapid growth in the value of manufactures has been far in

excess of the consuming capacity of the home population is evidenced

by the growth in exportation of manufactures, which aggregated in

1880, 122 million dollars, in 1890, 179 million, in 1900, 484 million,

and in 1908, 750 million. Manufactures formed in 1880 but 15 per cent

of the total exports, in 1890, 23 per cent, in 1900, 35 per cent, and

in 1908, 41 per cent of the total merchandise exported from the United

States.

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