Growth of Manufactures in the Nineteenth Century. 30

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| Millions of Dollars.

Countries |-----------------------------------

| 1820 | 1840 | 1860 | 1894

----------------+--------+--------+--------+--------

United Kingdom | 1,411 | 1,883 | 2,808 | 4,263

France | 1,168 | 1,606 | 2,092 | 2,900

Germany | 900 | 1,484 | 1,995 | 3,357

Austria | 511 | 852 | 1,129 | 1,596

Other States | 1,654 | 2,516 | 3,455 | 5,236

Europe | 5,644 | 8,341 | 11,479 | 17,352

United States | 268 | 467 | 1,907 | 9,498

----------------+--------+--------+--------+--------

Total | 5,912 | 8,808 | 13,386 | 26,850

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Extraordinary as has been this universal growth, the development of

manufactures in the United States has been still more marvelous, both

absolutely and in relation to other branches of industry Between 1850

and 1900 the population and the products of agriculture both trebled;

but the value of manufactured products increased twelvefold and that

of capital invested in manufactures nineteenfold The United States,

though politically younger than the countries of Europe, is

industrially one of the most advanced The application of labor-saving

machinery and of improved and economical methods of production and

distribution has probably proceeded further here than in any other

place Nowhere can we study to better advantage, therefore, than in

America the problems that have grown out of this advanced capitalism.

The causes of this rapid industrial development are enumerated by the

census report as five in number: the agricultural resources of the

country, the mineral resources, the highly developed transportation

facilities, the freedom of trade between states and territories, and

the absence of inherited and over-conservative ideas We have already

considered the wonderful agricultural and mineral resources of the

country, and have seen how greatly the American people are indebted

for their industrial prosperity to the bounty of nature. The 31

magnificent system of inland waterways, comprising over 18,000 miles

of navigable rivers, and the railroad system, with over 200,000 miles

of track, facilitate a rapid and cheap exchange of products. The

enormous domestic market afforded the American manufacturer, larger in

consuming capacity than that in any other country in the world, has

permitted the economic production of goods on a large scale and a

consequent reduction in cost. Foreigners have often asked the question

why, if freedom from tariffs and trade restraints has been a good

thing within the United States, freedom of trade with other countries

would not prove equally advantageous. In answer to this, James G.

Blaine, formerly Secretary of State, wrote, “It is the enjoyment of

free trade and protection at the same time which has contributed to

the unexampled development and marvelous prosperity of the United

States.” Finally, the absence of tradition and of over-conservative

ideas handed down from a former and more primitive system of industry

has been a great boon. There have been developed traits of energy,

inventiveness, and ingenuity, which, aided by a universal system of

compulsory free education, have contributed greatly to the material

progress of the people.

The system under which the production of wealth in a modern industrial

nation is carried on is usually called the factory system, and to this

we must now turn, for it is in the factory that the utilization of

machinery and capital finds its greatest development. The term is not

easily defined, but we may adopt the description given by the late

Carroll D. Wright: “A factory is an establishment where several

workmen are collected for the purpose of obtaining greater and cheaper

conveniences of labor than they could procure in their own homes, for

producing results by their combined efforts which they could not

accomplish separately, and for preventing the loss occasioned by

carrying articles from place to place during the several necessary 32

processes to complete their manufacture.” The essential elements in

such a system are the minute division of labor, the large use of

labor-saving machinery, the increasing specialization and localization

of industry, and the concentration of production in fewer and larger

establishments with consequent increase of product and reduction of

cost.

The division of labor may mean either the separation of occupation or

the division of a process into minute parts. An illustration of

separation of occupations may be found in the manufacture of a

carriage: one factory produces hubs, another wheels, a third axles, a

fourth the body, a fifth manufactures upholstery, a sixth the

hardware, and a seventh (the carriage factory, so-called) assembles

the parts and places the completed product on the market in the form

of a carriage.

As an example of an extreme division of labor the slaughtering and

meat-packing industry offers a classical example, though in this case

the use of complex machinery is not involved. “It would be difficult,”

writes Professor Commons,[2] “to find another industry where division

of labor has been so ingeniously and microscopically worked out. The

animal has been surveyed and laid off like a map; and the men have

been classified in over thirty specialties and twenty rates of pay,

from 16 cents to 50 cents an hour. The 50-cent man is restricted to

using the knife on the most delicate parts of the hide (floorman) or

to using the axe in splitting the backbone (splitter) and, wherever a

less skilled man can be slipped in at 18 cents, 18½ cents, 20

cents, 21 cents, 22½ cents, 24 cents, 25 cents, and so on, a place

is made for him, and an occupation mapped out. In working on the hide

alone there are nine positions, at eight different rates of pay. A

20-cent man pulls off the tail, a 22½-cent man pounds off another

part where the hide separates readily, and the knife of the 40-cent

man cuts a different texture and has a different ‘feel’ from that of 33

the 50-cent man. Skill has become specialized to fit the anatomy.”

Usually, however, when the division of labor becomes as minute as that

described, the routine-like process is handed over to a machine.

Indeed Mr. John A. Hobson states as a law of machine industry the fact

that as soon as a process becomes perfectly automatic and mechanical a

machine is invented which can do the work better and more rapidly than

human hands. Hand in hand, therefore, with the subdivision of labor

goes the extension of labor-saving machinery. Labor becomes relatively

of less importance than capital in the new methods of production, and

man becomes a machine tender rather than an independent producer.

There are practical benefits and disadvantages connected with this

system. Many writers insist that the effect on the worker is narrowing

in the extreme, but Professor Marshall points out that his labor as

tender of a machine demands a higher order of intellectual development

than that of a handicraftsman, and that he has more leisure, while the

product of the present system is immeasurably greater than under the

old hand methods. The manufacture of products by machinery has in turn

required the making of machines by machinery, as the complex machines

of today could not be turned out by hand methods. A characteristic

feature of the modern factory system therefore has been the growth of

the machine trades, which supply the equipment of the new industry.

With the growing specialization of industry there has gone on an

increasing localization in some favored spot or locality. Thus most of

the collars and cuffs (85 per cent) manufactured in the United States

are made in Troy, N. Y.; 64 per cent of the oyster canning is carried

on in Baltimore; 54 per cent of the gloves are made in Gloversville,

N. Y.; 48 per cent of the coke in Connellsville, Pa.; 48 per cent of 34

the brassware in Waterbury, Conn.; and 46 per cent of the carpets in

Philadelphia. While there are undoubted advantages in such

localization and specialization in a particular industry, such as

reputation, growth of special skill, etc., there are also offsetting

disadvantages, as the complete prostration of the whole community if

the particular trade upon which it depends is disastrously affected by

trade depression or by a shifting of the industry to some other

locality.

More striking than the concentration of manufactures in particular

places has been its concentration in a few large establishments and

under the control of fewer individuals. Without entering into the

discussion, as yet, of the trust problem, we may at this time take up

the earlier and important tendency of industry to be conducted on a

large scale. This concentration into a relatively smaller number of

establishments has been going on pretty steadily since 1850 and shows

no signs of abatement at this time. In the case of the iron and steel

industries, cotton manufactures, and leather goods, the movement is

positively startling, an actual decrease in the number of

establishments having occurred in the half century. This is most

marked in the monopolized industries. At the same time there has gone

on an enormous increase in the size of the individual plant, in the

capital employed, the number of men employed, and the value of the

product. Almost the only industries which have not yet displayed this

tendency are those which are essentially local in their nature, as

grist mills, cheese and butter factories, etc. But in general it is

characteristic of manufactures in the United States. The same tendency

has been manifest in the countries of Europe, though there a system of

well-developed and fairly vigorous hand trades has resisted the

movement and made the development in this respect much less rapid than

in this country.

Large-scale production is more profitable than production on a small 35

scale in all industries which are subject to increasing returns. By

this is meant that the return in product for each additional dollar’s

worth of labor and capital employed grows greater the larger the scale

on which the enterprise is conducted. When this is true the big

enterprise will be able to undersell the little enterprises and

eventually to drive them out of business. This is true not only in the

competitive industries, but also in those which enjoy a legal or a

natural monopoly, as street railways, gas and water plants, etc., all

of which show an irresistible tendency to consolidation. Before

drawing any conclusions as to the desirability of such a movement, let

us examine some of the economies of large-scale production. The most

striking and the most important is the economy in fixed capital.

Concentration is a result of machine production. As machinery becomes

more expensive, the breaking up of the processes of manufacture into

small parts requires more complex and detailed machinery; a larger

outlay is requisite for an up-to-date plant. Thus the average amount

of capital invested in each iron and steel establishment in the United

States increased from $47,000 in 1850 to $858,000 in 1900. The head of

a steel company in Pittsburg recently testified before the Industrial

Commission that to build and equip a plant for the manufacture of iron

and steel under modern conditions would call for an investment of from

$20,000,000 to $30,000,000. It is clear that under such conditions of

expensive machine methods a small plant would have little chance of

existence. Steam railways afford another good illustration of an

industry in which enormous economies are effected by the concentration

of a number of small, independent lines under one unified control.

Every machine is utilized to the utmost; there is no needless

duplication of machinery such as would occur if several small plants

divided up the business, while expensive machines to carry on 36

relatively small processes can be profitably installed.

But other economies than those in the use of capital are present in

large-scale production. A large concern can hire more expensive and

better managers, can afford to experiment with new methods, can effect

a more minute and economical division of labor, as for example in the

slaughtering business above referred to. A striking economy can also

be effected in the utilization of what were formerly waste products,

and still are in small concerns. This has been carried furthest in the

oil-refining and meat-packing industries; a recent statement of Swift

and Co., for instance, alleged that the dividends on the stock were

paid out of the by-products, such as neatsfoot oil, land fertilizer,

glue, fats, etc. Owing, however, to the generally wasteful methods

prevailing in the United States not so much attention has been given

to this point as in England and Germany. A final economy may be

mentioned that can be secured by a large business, namely, carrying on

allied or subsidiary processes. Thus the Standard Oil Company builds

its own pipe lines, makes its own barrels, tin cans, pumps, tanks,

sulphuric acid, etc.

Such an extension in the size of the single establishment would of

course not have been possible if improvements in the arts of

communication and transportation had not at the same time immensely

widened the market. As long as the market was local, and a factory

could afford to send its goods over only a limited territory there was

of course a fixed limit to the expansion of that industry. Now,

however, when markets are often world-wide and the demand for goods

has so enormously increased, while the modern railway and steamship

can transport goods cheaply and quickly half around the globe,

enterprises can be expanded and carried on on a scale commensurate

with the expanded market and improved methods. It is clear then that

the tendency to production on a large scale is the logical result of 37

machine methods, that it secures great economies, and that in

industries of increasing returns it is absolutely inevitable.

But not only in manufacturing is this movement observable. More

recently concentration in large establishments has revolutionized the

retail trade. Department stores have supplanted the small shops

because they can buy on better terms, get transportation cheaper,

offer a greater variety to the customer at a lower price, and save

time and trouble to the customer. The growing ease of communication

with central shopping districts, the rapid changes in fashion with the

consequent large variety which only a large establishment could afford

to carry--all these factors have helped along the movement. There are

limits to such a movement, for small tradesmen will always hold the

repairing trades, and the sale of perishable goods; thus there are no

businesses so scattered as the small stores of the “butchers and

grocers.” But on the whole we may safely conclude that the small

storekeeper is doomed now just as the small manufacturer was two or

three decades ago. In the carrying trade country carriers and a few

cabmen in the cities are the only survivals of the small independent

business; the steam railroad and the electric railway have driven the

small carrier out of business. In agriculture alone, where

concentration is strictly limited by the necessity for intensive

cultivation, and in professional and personal service, where the very

nature of the business prevents it, is there little or no development

in the direction of large-scale methods.

The industrial and social effects of this development have been marked

in all countries. In the United States the main attention has been

given to the organization and development of machinery, and a

wonderful industrial advance has followed the movement. The economic

readjustments have consequently been made with comparative ease, and

the labor set free by the invention of new machines has been 38

reabsorbed in the same or other industries. Consequently the social

effects have not been so marked as to call for special emphasis; as

the same question presents itself, however, in connection with the

more recent trust movement we may profitably defer its discussion to

the next section.

There is one other characteristic feature of modern capitalistic

machine industry which deserves special mention, especially as its

development has been carried furthest in the United States. Reference

is made to the system of standardization and of interchangeable parts.

In no single feature is the contrast between modern machine methods

and those of the old hand trades greater. By standardization is meant

the production of so-called “standard products” according to some

acceptable size, form, or shape. In the manufacture of screws or iron

beams, or even ready-made clothing, for example, certain dimensions

and sizes which are best adapted for general use, are selected as

standard sizes and these are then turned out in large quantities by

automatic machinery. The advantages of such a system, in cheapness,

quickness of delivery, ability to replace a single broken part, etc.,

are numerous and manifest. “The possibilities of standardization are

strikingly shown in a recent international incident. The Egyptian

Government desired a bridge for the Atbara at the earliest possible

moment; inquiry was made of the English bridgemakers, but no promise

of prompt delivery could be secured. Within twenty-seven days after

the tender of the contract was made to an American firm the bridge was

ready for shipment. The feat, not a remarkable one, was due to the

standardization of bridge material. This in itself was a guarantee of

quick delivery and construction.”[3]

Standardization was followed by the system of interchangeable parts,

according to which each part of an intricate machine or product is 39

made exactly like the same part in every other machine. The parts can

thus be turned out in large quantities and “assembled” at a single

operation. From the standpoint of the consumer or user of the machines

thus made, the great merit of the system lies in the fact that he can

quickly and at small expense duplicate any broken part. It is today

applied to almost every product of large consumption, from

agricultural implements and steam engines to watches and nails. By

producing machinery on this plan it has been possible for American

manufacturers to extend their trade very materially in foreign lands.

It was recently reported in the newspapers that Mr. E. H. Harriman had

expended $65,000,000 in standardizing the equipment on his railroad

systems; while this sum is enormous, it will undoubtedly be justified

by the increased economy of repairs and operation.

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