ACCURACY OF HIGH TEMPERATURE MEASUREMENTS[7]

+------------------------+------------------------+

| Centigrade | Fahrenheit |

+-------------+----------+-------------+----------+

| | Accuracy | | Accuracy |

| Temperature | Plus or | Temperature | Plus or |

| Range | Minus | Range | Minus |

| | Degrees | | Degrees |

+-------------+----------+-------------+----------+

| 200- 500 | 0.5 | 392- 932 | 0.9 |

| 500- 800 | 2 | 932-1472 | 3.6 |

| 800-1100 | 3 | 1472-2012 | 5.4 |

| 1100-1600 | 15 | 2012-2912 | 27 |

| 1600-2000 | 25 | 2912-3632 | 45 |

+-------------+----------+-------------+----------+

Mercurial Pyrometers--At atmospheric pressure mercury boils at 676

degrees Fahrenheit and even at lower temperatures the mercury in

thermometers will be distilled and will collect in the upper part of the

stem. Therefore, for temperatures much above 400 degrees Fahrenheit,

some inert gas, such as nitrogen or carbon dioxide, must be forced under

pressure into the upper part of the thermometer stem. The pressure at

600 degrees Fahrenheit is about 15 pounds, or slightly above that of the

atmosphere, at 850 degrees about 70 pounds, and at 1000 degrees about

300 pounds.

Flue-gas temperatures are nearly always taken with mercurial

thermometers as they are the most accurate and are easy to read and

manipulate. Care must be taken that the bulb of the instrument projects

into the path of the moving gases in order that the temperature may

truly represent the flue gas temperature. No readings should be

considered until the thermometer has been in place long enough to heat

it up to the full temperature of the gases.

Expansion Pyrometers--Brass expands about 50 per cent more than iron and

in both brass and iron the expansion is nearly proportional to the

increase in temperature. This phenomenon is utilized in expansion

pyrometers by enclosing a brass rod in an iron pipe, one end of the rod

being rigidly attached to a cap at the end of the pipe, while the other

is connected by a multiplying gear to a pointer moving around a

graduated dial. The whole length of the expansion piece must be at a

uniform temperature before a correct reading can be obtained. This fact,

together with the lost motion which is likely to exist in the mechanism

connected to the pointer, makes the expansion pyrometer unreliable; it

should be used only when its limitations are thoroughly understood and

it should be carefully calibrated. Unless the brass and iron are known

to be of the same temperature, its action will be anomalous: for

instance, if it be allowed to cool after being exposed to a high

temperature, the needle will rise before it begins to fall. Similarly, a

rise in temperature is first shown by the instrument as a fall. The

explanation is that the iron, being on the outside, heats or cools more

quickly than the brass.

Calorimetry--This method derives its name from the fact that the process

is the same as the determination of the specific heat of a substance by

the water calorimeter, except that in one case the temperature is known

and the specific heat is required, while in the other the specific heat

is known and the temperature is required. The temperature is found as

follows:

A given weight of some substance such as iron, nickel or fire brick, is

heated to the unknown temperature and then plunged into water and the

rise in temperature noted.

If X = temperature to be measured, w = weight of heated body in pounds,

W = weight of water in pounds, T = final temperature of water, t =

difference between initial and final temperatures of water, s = known

specific heat of body. Then X = T + Wt ÷ ws

Any temperatures secured by this method are affected by so many sources

of error that the results are very approximate.

Thermo-electric Pyrometers--When wires of two different metals are

joined at one end and heated, an electromotive force will be set up

between the free ends of the wires. Its amount will depend upon the

composition of the wires and the difference in temperature between the

two. If a delicate galvanometer of high resistance be connected to the

"thermal couple", as it is called, the deflection of the needle, after a

careful calibration, will indicate the temperature very accurately.

In the thermo-electric pyrometer of Le Chatelier, the wires used are

platinum and a 10 per cent alloy of platinum and rhodium, enclosed in

porcelain tubes to protect them from the oxidizing influence of the

furnace gases. The couple with its protecting tubes is called an

"element". The elements are made in different lengths to suit

conditions.

It is not necessary for accuracy to expose the whole length of the

element to the temperature to be measured, as the electromotive force

depends only upon the temperature of the juncture at the closed end of

the protecting tube and that of the cold end of the element. The

galvanometer can be located at any convenient point, since the length of

the wires leading to it simply alter the resistance of the circuit, for

which allowance may be made.

The advantages of the thermo-electric pyrometer are accuracy over a wide

range of temperatures, continuity of readings, and the ease with which

observations can be taken. Its disadvantages are high first cost and, in

some cases, extreme delicacy.

Melting Points of Metals--The approximate temperature of a furnace or

flue may be determined, if so desired, by introducing certain metals of

which the melting points are known. The more common metals form a series

in which the respective melting points differ by 100 to 200 degrees

Fahrenheit, and by using these in order, the temperature can be fixed

between the melting points of some two of them. This method lacks

accuracy, but it suffices for determinations where approximate readings

are satisfactory.

The approximate melting points of certain metals that may be used for

determinations of this nature are given in Table 8.

Radiation Pyrometers--These are similar to thermo-electric pyrometers in

that a thermo-couple is employed. The heat rays given out by the hot

body fall on a concave mirror and are brought to a focus at a point at

which is placed the junction of a thermo-couple. The temperature

readings are obtained from an indicator similar to that used with

thermo-electric pyrometers.

Optical Pyrometers--Of the optical pyrometers the Wanner is perhaps the

most reliable. The principle on which this instrument is constructed is

that of comparing the quantity of light emanating from the heated body

with a constant source of light, in this case a two-volt osmium lamp.

The lamp is placed at one end of an optical tube, while at the other an

eyepiece is provided and a scale. A battery of cells furnishes the

current for the lamp. On looking through the pyrometer, a circle of red

light appears, divided into distinct halves of different intensities.

Adjustment may be made so that the two halves appear alike and a reading

is then taken from the scale. The temperatures are obtained from a table

of temperatures corresponding to scale readings. For standardizing the

osmium lamp, an amylacetate lamp, is provided with a stand for holding

the optical tube.

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