SOLID FACE BRICK CONSTRUCTION

[Sidenote: Thickness of the Wall]

Where ordinances do not govern, the thickness of brick walls

above the foundation may be 8 inches (two brick thick) for one or

two-story small houses, except in the case of an unusually high

gable where the first story wall should be 12 inches (three brick

thick).

[Sidenote: Water Table]

At the grade line the face brick is started, sometimes with a

rowlock course or a soldier course, set either flush with the outer

surface of the foundation wall or, as usual, slightly projected,

in which case it is known as the water table. On the other hand,

the entire base or lower portion of the building from the grade to

the first floor sometimes extends as a water table beyond the wall

above. Figs. 2-7 show various ways of treating this portion of the

wall which add to the interest of the brickwork.

The method of laying the face brick is substantially the same as

that for the foundation wall except that much greater care must be

taken with the bond and mortar joints on the surface of the wall.

A description of various bonds and patterns will be found on pages

33-35.

[Sidenote: Building]

The method of bonding the face brick to the common brick backing

follows the usual method Bonding means of headers every five or

six courses, the headers in other than Common Bond, not used for

bond, being cut in half. In the widely used Stretcher Bond where

no headers occur except at corners, three methods of bonding may

be employed. First, but only in case of walls 12 inches or more

thick, the back corners of the face brick may be clipped so that

the backing brick fit diagonally into the notches thus provided

(Fig. 8). This sort of concealed bond is weak and should be avoided.

[Illustration: Fig. 8. Concealed Bond]

[Illustration: Fig. 9. Metal Wall Ties]

Secondly, the face brick may be tied to the backing by laying

metal strips or wires, supplied by any material dealer, in the bed

joints of face and backing brick (Fig. 9). Although this method is

frequently used and in a way answers the purpose, we do not regard

it as the simplest and best.

We recommend the third method which is a natural bond, thoroughly

workmanlike and sound. Every sixth or seventh course, pairs of

headers are laid with a tight buttered, and hence invisible, joint

alternating with the stretchers. As the joint between the headers

is hardly seen, the two headers give the appearance of a stretcher,

so that the effect of the Running or Stretcher Bond is maintained

(See Fig. 31).

[Sidenote: Backing]

The face brick are laid up five or six courses in advance of the

backing and the joints on the face of the wall are finished (See

Fig. 57) as the work progresses. On outside exposed surfaces, the

struck joint should be avoided, and particular care should be

taken in seeing that all head or vertical joints are thoroughly

filled with mortar from bottom to top. Each face course should be

started so as to care for the bond or pattern chosen, as well as

for the transverse structural bond. The backing is then laid in

the usual way, always, so far as possible, breaking joint with

the face brick. No attempt, except where strength is specially

demanded, should be made to slush the thin space between the front

and back tiers of brick, as this space helps to make the wall drier

and warmer. Wherever the common brick backing is to be exposed,

the joints must be neatly struck as in the basement wall. At the

close of the day's work, face and backing should be brought to

approximately the same level and covered to protect the work from

the weather.

[Sidenote: Treatment of Joints]

The brickwork should be stopped at the point where the first floor

joists are to rest upon it, and care should be taken to have the

top course perfectly level, so that the joists may be set without

wedging or blocking. The joists set by the carpenter should have,

at intervals of approximately six feet, wrought iron joist anchors

solidly spiked to them, and extending into the wall. Great care

should be exercised in placing these anchors as near the bottom of

the joists as possible in order to lessen the strain on the brick

wall, in case a fire causes the joists to drop.

[Illustration: Fig. 10. Correct Joist Anchor]

[Illustration: Fig. 11. Bad Joist Anchor]

For the same reason, the ends of all the joists, with or without

anchors, should be beveled so that, in like conditions, the

joists will readily fall out without injury to the wall. Fig. 10

illustrates the correct method of attaching the anchor to the

joist. The dotted lines show how the joist would drop without

damaging the wall. Fig. 11 shows the destructive effect caused by

the anchor being placed at the top of the joist. The importance of

these points cannot be emphasized too much as walls have had to

be rebuilt which by proper framing construction would have stood

intact. After the joists are placed, the brickwork is continued up

between, and leaving a small "breathing" space around, them. The

same method of joisting is followed at the upper floors.

[Illustration: Fig. 12. and Fig. 13. True Corbeling Between Joists]

If the lower part of a wall is thicker by a brick than the upper

part, it should be carried up its full thickness nearly to the

top of the joists Fire Stops where ft is stepped back to the

inside face of the upper part, thus forming with the plastering

a fire stop at the top of the joists, while a projection of a

quarter brick length should always be provided as a fire stop at

the bottom of the joists, as shown in Fig. 12. If the wall is the

same thickness throughout, the brickwork should be corbeled out

between the joists two inches, the full height of the joists,

to form a fire stop as in Fig. 13. The object of the fire stop

is to block all possible passage of fire from the space between

the joists to that between the furring strips on the wall, or

the reverse. Without these fire stops, a fire originating in the

floor could communicate with the furring space on the wall above,

or originating in the furring space could communicate with the

floor. With the stops, the fire is confined to certain spaces and

is retarded instead of spreading. These corbels also serve the

wholesome purpose of checking vermin of all kinds from passage

through the floor and wall spaces.

[Sidenote: Ceiling Lath]

Figs. 12 and 13 also show the proper way of placing the lath at

the corner of the ceiling so as to take full advantage of the fire

stops. The ceiling lath, usually placed first, should be started

far enough away from the side walls so that when the side wall

lath is placed tight, as it ought to be, against the underside

of the floor joist, there will be space enough for the plaster

to push through and form a key touching the bottom brick of the

corbel. As the corbel by construction is necessarily the distance

of a mortar joint above the bottom of the joists, the openings are

thus completely sealed by the plaster key. In cheap speculative

buildings, these fire stops are too often omitted or a pretext for

them is resorted to by projecting only one brick at the top or

bottom of the joists. This, however, is as good as no fire stop at

all. Figs. 14 and 15 show the lath as they ought not to be placed

and also how false corbeling leaves the passages really unstopped,

thus defeating altogether the purpose of fire stops.

[Illustration: Fig. 14 Fig. 15

A manual of face brick construction · 第 63 / 156 题