from the cylinder, if the valve is in a cage, remove the entire cage;
this may easily be done on most types of engines. Always remove the
exhaust valve first as the inlet valve rarely requires attention. With
small engines, and engines having the valves mounted directly in the
cylinder head it will be necessary to remove the cylinder head to gain
access to the valves. In such a case use care when opening the packed
joint between the cylinder and head, to avoid damaging the gasket.
The exhaust valves should be lubricated with Gas Engine Cylinder Oil,
never with common machine oil on account of gumming and sticking, or
with gas engine cylinder oil thickened with =FLAKE GRAPHITE=. Powdered
graphite may be used with success without the addition of oil, but oil
makes the application of the graphite much easier.
A cracked valve seat, due to expansion strains or to the hammering of
the valve, is a common cause of compression leakage, and is rather
difficult to locate as the leakage only occurs under comparatively high
pressure. Leakage may also occur between the valve cage and the cylinder
casting unless pains are taken to thoroughly clean the cage and the bore
before fastening into place.
Warped valves are caused by overheating, the head of pallet of the valve
becoming out of square with the stem, or by twisting on the valve seat.
If warped valves are suspected the high point of the seat may be
determined by means of the following test and should be carefully filed
down until it is close to a bearing after which it may be ground down as
described under pitted valves.
If the stems are now in good condition examine the seating surfaces of
the valve pallets and cage or rings.
The seats should be bright and free from pits, depressions, or streaky
blue discolorations. If the seats are deeply grooved from long continued
leaks it is best to discard them and replace with new.
Pitted valves, and those slightly grooved or streaked should be reground
by the use of a little emery flour and tripoli which operation is
performed as follows:
Lift the valve from its seat and apply lubricating oil to the seating
surface, then sprinkle a little flour or emery on the oiled surface and
drop the valve back on the seat. Do not use coarse emery nor too much of
the abrasive, a pinch is enough and will grind as rapidly as a pound.
Take care to drop the emery only where required, do not sprinkle it over
the engine or working parts as it will cause cutting and the destruction
of the bearings.
Now turn the valve around in one direction for about a half dozen turns
and then in the other direction for the same length of time,
alternately, at the same time applying a moderate pressure on the valve.
Small valves may be rotated with a large screw driver entered in the
slot found on the valve plate, but the handiest method is with a
carpenter’s brace in which is inserted a screw-driver bit.
Never turn the valve around and around in one direction continuously as
this movement is liable to cause grooving, alternate the direction of
rotation frequently with occasional back and forth movements made in a
semi-circle.
Do not press heavily on the valve, use only enough pressure to insure
contact between the two seating surfaces.
The valve should be lifted occasionally from the seat to prevent
grooving, and to redistribute the abrasive, and then dropped back, after
which the grinding should proceed as before. Remove the valve after it
turns without friction, wipe it clean, apply fresh oil and emery and
grind once more. When the grinding has removed all pits and ridges, and
presents a smooth even surface, the grinding is complete. To test for
accuracy of grinding place a little Prussian Blue on the seat, if the
valve is ground to a perfect surface the blue will show uniformly spread
over the seat, if the grinding is incomplete bare places showing high
spots will be seen. It is a good plan to finish the grinding by using a
little Tripoli with oil after the emery has removed the pits and high
spots, as Tripoli is finer than emery and will smooth down scratches
made by the emery.
After the grinding has been performed to your satisfaction, wash the
valve, valve stem, and guides thoroughly with gasoline and kerosene to
remove the smaller traces of emery, to prevent wear and cutting.
When the valves are ground in place on the engine stuff up all openings
or parts of the cylinder to prevent the emery from gaining access to the
bore. After grinding is complete wipe off surfaces thoroughly and remove
waste used for stuffing.
CHAPTER XIII
TRACTORS AND FARM POWER
Because of our increased population, which results in a greater planted
acreage, and the scarcity and increased cost of farm labor, farming has
rapidly developed into an industrial science. Where formerly the farmer
was content to perform certain parts of his work by hand, he today
employs machinery for the same task, and is far more particular as to
the working of his soil and the cost of production per acre. By the use
of machinery his crop is marketed at less expense, in a shorter time,
and he has more time in which to enjoy life than ever before.
The modern gasoline and oil engine has been the greatest factor
contributing to the farmer’s ease and prosperity for it has eliminated
the terrors and drudgery of plowing, churning, watering stock, sawing
wood, threshing, and has besides given him many of the conveniences of
city life, such as running water and electric light. The benefits of
power are not only conferred on the farmer but his wife as well for the
small domestic engines have saved the back of the house wife during the
strenuous period of harvest time.
One of the difficulties of farming is the necessity of doing certain
work in a limited time or else suffering a heavy loss. The breaking, the
plowing, the harvesting, and the threshing each must be done at a
certain time, often within a few days of each other in order to obtain
the benefits of the best weather conditions. Threshing starts as soon as
the grain is ready, and if rain interferes with the threshing, the
farmer can start plowing immediately if provided with a tractor and
thereby gain the undoubted benefits of fall plowing. Plowing at harvest
time has much to do with eliminating weed seeds for the weeds are turned
under while green, the seeds sprout and commence their growth and are
winter killed before they reach maturity. In this way the field is
practically freed from weeds in the spring. When the weather again
becomes suitable, the threshing may be resumed and when completed he can
again turn to his plowing.
[Illustration:
Operator’s View of the “Big Four” Tractor, Showing the Four Cylinder
Engine in Place.
]
Gas power is not to be considered merely as a substitute for animal
power for the engine not only performs the work of the horses but also
performs work that no horse can do, and does it with far less expense.
In the hottest weather when horses are dropping in the broiling sun, the
tractor moves tirelessly through the fields. Every farmer knows the
expense attached to keeping a horse in the idle winter period for it
must be fed, watered, and cared for, work or no work. When the engine is
idle it costs nothing except for the interest on the investment, while
animals grow old and are subject to disease whether they work or not.
The time of plowing and harvest is short and requires quick work, and
continuous work. Horses cannot be driven at plow faster than one mile
per hour, and cannot be worked more than 10 hours per day, while the
tractor under suitable conditions can travel 2 to 3 miles per hour, and
keep at it twenty-four hours per day. An ordinary tractor can break from
20 to 40 acres of ordinary loam per day and will plow in cultivated land
from 40 to 50 acres per day.
The same factors govern the fuel consumption of a tractor that govern
the rate of plowing, that is, the character of the soil and the depth of
plowing. On an average, 1½ to 2½ gallons of gasoline will be used in
breaking an acre of sod, and 1 to 1½ gallons of gasoline in plowing
stubble. As kerosene contains about 18 per cent more heat per gallon
than gasoline, the quantity of fuel used by an oil tractor is
correspondingly less. When used for pulling wagons on the road at about
3 miles per hour the fuel consumption will approximate 4 gallons per
hour, this consumption varying of course with grades, etc.
Thirty horse-power, at the speed given above represents a draw bar pull
of about 9,000 pounds, which is equivalent to the tractive effort of
from 30 to 40 horses, were it possible to concentrate the pull of so
many horses at a single point, at one time. It would of course be
impossible for the horses to maintain this effort for as long a time as
the tractor. On a level road it will take about 100 pounds tractive
effort for each 2,000 pounds of weight in the form of road wagons
(including the weight of the wagon). The number of wagons that can be
drawn with a given draw bar pull can be easily figured. When pulling on
a grade, the effective draw bar pull will be reduced in proportion to
the extent of the grade. While no fixed rule can be given regarding the
number of plows that can be handled by a tractor, the average machine
can pull six to eight breaking plows and from eight to twelve stubble
plows, depending on the character of the soil and the depth of plowing.
When the conditions permit the use of a greater number of plows, than
specified above the amount of work done will of course be greater.
A tractor can haul four ten foot seeders and two twenty foot harrows and
cover 7 or 8 acres per hour at a cost of from 12 to 15 cents per acre.
At harvest time the tractor will also effect a great saving in time and
expense for the average machine will handle five or six eight foot
binders, making a cut of nearly 50 feet wide, and this can be kept up
for 24 hours at a stretch.
A tractor of the average output can handle any separator, and with a 44″
cylinder machine can turn out from 2,000 to 3,000 bushels of wheat and
5,000 bushels of oats in a ten hour run. It will also handle any of the
largest shredders. For irrigation work, silo filling, and wood cutting
it is equally efficient.
(142) The Gas Tractor.
The tractor of the internal combustion type using gasoline or oil as a
fuel is much more successful than the steam machine, both from the
standpoints of convenience and cost of operation. There is absolutely no
danger of fire whatever around a gas tractor for this reason the engine
can be placed in any position regardless of the direction of the wind,
which would be impracticable with a steam engine. This is a great
advantage for if the wind is allowed to blow directly from the engine to
the separator, it will be of great assistance to the pitchers who feed
the separator.
When threshing or plowing in a remote field considerable difficulty is
always experienced in supplying the steam tractor with the enormous
amount of water that it consumes. To supply the water requires a team,
tank wagon and drivers which is a considerable item in the running
expense. The small amount of water used for cooling the gas engine is
renewed once, or at the most, twice a day. Steam coal is bulky and
requires the continuous service of a man and team to keep things moving,
and this expense is greatly increased by the expense of the coal.
A gas tractor can be started in a very few moments while the engineer of
a steam rig has to start in an hour or more before the crew to get steam
up, etc. In addition to this there is the usual tedious routine of
“oiling up,” cleaning the flues, etc. There is absolutely no danger of
explosions with the gas engine which have proved so disastrous in the
past with steam threshing engines.
With the gasoline, the operator is left free to work on the separator as
he has no firing to do and does not have to concentrate his attention on
keeping the water level at the correct point in the gauge glass. The
engine is automatically lubricated in all cases so no attention is
demanded on this score for it will run smoothly hour after hour without
the least attention. This feature eliminates one high priced man from
the job. On heavy loads the problem of keeping up the steam pressure is
often a vexatious one, especially if a poor grade of coal is used. With
a lower priced man as operator tending both the separator and the gas
engine the crew need only consist of two pitchers to feed the machine,
with a man and team for each pitcher. This small crew is easily
accommodated at the farmers house, and does not require the services of
a separate cook and camp equipment.
With a gasoline rig the expenses will be approximately as follows:
Engineer, wages and expenses $ 5.00
Two pitchers, at $3.00 6.00
Four men and teams 20.00
60 gallons of gasoline at 15c 9.00
Lubricating oil 1.00
——————
Cost per day $41.00
Taking 1,500 bushels (wheat) as a day’s work, the cost of threshing
figures out at 2¾ cents per bushel.
According to data furnished by the M. Rumely Company, which is based on
an actual test, the total cost of plowing, seeding, cutting and
threshing, including ground rental and depreciation, amounted to $8.65
with horses and $6.55 with their oil tractor. These figures will of
course vary in individual cases, but are principally of interest in
showing the comparative cost of horse and tractor operation.
With a gasoline or oil tractor equipped with engine plows one man can
tend to both the plows and the engine, although some operators prefer to
have two men, one relieving the other consequently plowing more acres
per day and reducing the cost per acre. In some cases one man is placed
on the plows and the other on the engine. By running the tractor
twenty-four hours per day, with two shifts of men, a much better showing
is made by the tractor when compared with horse plowing, for with the
latter method it would be necessary to supply twice the number of
horses.
To show the relative merits of various grades of fuel we will print the
data kindly furnished by Fairbanks Morse for a ten hour day.
═════════════════════╤════════╤════════╤════════
ITEM │Fuel Oil│Kerosene│Gasoline
│ 3c │ 6½c │ 15c
─────────────────────┼────────┼────────┼────────
60 Gallons Fuel │ $1.80│ $3.90│ $ 9.00
Lubricants │ .40│ .40│ .40
Engineer │ 3.50│ 3.50│ 3.50
Plowman │ 2.00│ 2.00│ 2.00
Repairs │ .12│ .12│ .12
Cost to Plow 24 Acres│ 7.82│ 9.92│ 15.02
Cost per Acre │ .32│ .41│ .63
─────────────────────┴────────┴────────┴────────
Plowing at the rate of 20 acres per day, and kerosene at 6⅔ cents per
gallon, the Rumely Company obtain the cost of plowing one acre as $0.66.
In the latter figure the interest and depreciation are included which
will increase the figures over those given by Fairbanks Morse. It should
be understood that these costs are approximate and will vary
considerably in different localities and under various conditions.
Oil Injection Engines.
Engines using low grade fuels such as kerosene, usually experience much
trouble in obtaining a proper mixture when the fuel is vaporized in an
external carbureter even when the carbureter is specially designed for
the heavy oil. This leads to fuel waste, starting troubles and cylinder
carbonization, to say nothing of the objections of an odorous, dirty
exhaust. To overcome the objections of carbureting the heavy oils it has
been common practice to inject or aspirate a small amount of water, the
water vapor tending to prevent the fuel from cracking and to distribute
the temperature more uniformly through the stroke. The injection of
water is not a particularly desirable feature, since its use involves
one more adjustment and possible source of trouble when running on
variable loads.
In the semi-Diesel engine the fuel is sprayed directly into the
combustion chamber by mechanical means, thus making the fuel supply to a
certain extent independent of atmospheric and temperature conditions.
After the injection the spray is vaporized both by the hot walls of the
combustion chamber and the heat of compression, the latter being
principally instrumental in causing the ignition of the gas. In this
case no electrical ignition devices are required, thus at one stroke
overcoming one of the principal objections to a gas engine.
Until recently the semi-Diesel engines were confined to units of rather
large size, the smallest being much larger than the engines usually used
on the farm. It is now possible, however, to obtain oil engines of the
fuel injection type in very small sizes, built especially for portable
or semi-portable service. Not only is it possible to use a cheaper grade
of fuel with this type of engine, but the fuel consumption is also less
than with the carbureting type. To this may be added the advantages of
an engine free from the troubles incident to the ignition and
carbureting systems.
Good results may be obtained with small injection engines on oils
running from kerosene (48 gravity) down to 28 gravity, the combustion in
all cases being complete and without excessive carbon deposits. Little
trouble is caused by variable loads as long as the speed is kept
constant. Compared with gasoline, the heavier fuels are much safer to
store and handle, owing to their high flash points.
The compression of the injection engine is much higher than the old
carbureting kerosene engine as the compression heat is used in a great
part to ignite the oil vapor. Usually the pressure is in excess of 150
pounds per square inch, the exact value being determined by the form of
the combustion chamber, whether a hot bulb is used, etc. The high
compression assists in increasing the economy of the engine.
Usually the piston either draws in a complete volume of pure air or
draws in pure air through the greater part of the induction stroke, the
spray either starting near the end of the suction stroke or during the
early part of the compression. When a hot bulb is used the oil spray
strikes the bulb forming vapor, the increasing compression caused by the
advancing piston furnishing the air for combustion and forces the
mixture into contact with the hot walls. Another type has no hot bulb,
the lighter constituents of the fuel being vaporized and ignited by the
compression alone, their inflammation serving to kindle the main, heavy
body of the oil. In some engines, the combustion of the light
constituents serves to spray the heavy oil through the valve and into
the combustion chamber. Details of several of the most prominent makes
of oil engines are described in an early chapter of this book.
As a rule, this class of oil engine does not run well when the speed is
varied through any great range, nor when governed by a throttling type
governor, since both of these conditions affect the compression. They
may be either of the two or four stroke cycle type, and when of the
latter they are much more successful than a two stroke cycle engine
using a carbureter.
On small engines the fuel consumption will run about 0.7 pint per brake
horsepower hour, this consumption decreasing on large engines to about
0.6 pint per brake horsepower hour or even less.
[Illustration:
Oil Injection Type. Injection pump P driven by eccentric E through
rods G-H draws oil from tank K through M-N and sprays it into
combustion chamber R through O-Q. Amount of oil sprayed is
controlled by fly-wheel governor W-W shifting E on shaft S, thus
varying stroke of P. Engine is started by heating R with torch U and
injecting first oil with hand lever I. A second pump supplies
constant level of oil to K, level being observed in glass L. C-C is
the cylinder, and F is the fly-wheel.
]
The accompanying diagram shows a diagram of a typical oil engine of the
injection type, a pump P supplying the oil from auxiliary tank to the
hot, extended combustion chamber R, this chamber being an extension of
the cylinder C-C. Oil is kept at a constant level in K by an overflow
pipe, the oil entering from the supply pump through pipe J, and entering
the pump through M at N. By gauge glass L, the operator can tell whether
he has a sufficient supply of oil.
The injection pump P is driven from the eccentric E (mounted on the main
shaft S) through the eccentric rod G and the rod H. The governor weights
W-W alter the amount of fuel supplied by changing the stroke of the
pump, thus keeping the speed constant under varying loads. The governor
acts by shifting E in relation to the shaft S, a spring T controlling
the throw of the governor. The entire governor mechanism is contained in
the fly-wheel F.
To start, the combustion chamber R is heated by the torch U, and after
thoroughly heated, the starting fuel is injected by means of the hand
lever I. This engine is of the two cycle type with scavenging air
furnished by crank-case compression.
(143) Construction of Gas Tractors.
A gas tractor may be considered as being simply a special application of
the gasoline or oil engine in which the engine drives the road wheels
through a train of gearing instead of driving its load by a belt from
the pulley. Four intermediate mechanisms must be provided between the
engine and the road wheels in order that the tractor may properly
perform its work. These devices are known as the “clutch,” the driving
gears, reverse gear and the “differential” gear. It should be understood
that these mechanisms do not change the construction or operation of the
engine in the slightest, and that the principles that apply to the
engines described in the previous chapters apply also to the engine of
the tractor. The following will briefly describe the functions of the
intermediate trains in their proper order, starting at the engine.
The Clutch.
A tractor is arranged to pull its load in two different ways, first by
the draw bar, as when pulling plows, and secondly by a belt from the
engine pulley as in driving a threshing machine or circular saw. In the
first case it is necessary to drive the road wheels through the gear
train, and in the second case it is necessary to disconnect the road
wheels while driving the thresher or saw. As the engine cannot be
started while under load it is also necessary to disconnect the road
wheels to free the engine while turning it over to get the first
explosion.
The device that connects and disconnects the engine from the road wheels
is known as the =CLUTCH=. This usually consists of two or more friction
surfaces that form a part of the driving gear, which may be brought into
frictional contact with the engine pulley, when it is necessary to drive
the road wheels. When the two members of the clutch are brought into
contact they revolve together, thus connecting the engine with the
driving gear.
Reverse Gears.
[Illustration:
The Reverse Gear of the “Big Four” Tractor.
]
As it is not practicable to reverse the direction of rotation of the gas
engine, the rotation of the road wheels is reversed by means of gears
contained in the driving train. In some tractors the reverse gears are
similar to those in an automobile, being located in the transmission. In
other tractors two bevel pinions are provided that fit loosely on the
engine shaft and engage with a large bevel wheel that forms part of the
driving gear. A sliding jaw clutch that revolves on the engine shaft is
arranged so that it can connect with either of the bevel pinions causing
them to rotate with the engine shaft and drive the main wheel. As the
two pinions are on opposite sides of the large bevel wheel, they run in
opposite directions in regard to it, so that it is possible to reverse
the large wheel by engaging the clutch with either one or the other of
the bevel pinions.
The Differential Gear.
The differential gear makes it possible to apply the same amount of
power to each of the road wheels, and also allows one wheel to rotate
faster than the other when turning around a corner. If both road wheels
were rigidly fastened to a single rotating axle it would be practically
impossible to turn a corner for it would be necessary for the engine to
slip one or the other of the wheels because of their difference in
speed, as the outer wheels turn faster than the inner.
[Illustration:
Differential Gear of the “Big Four” Tractor.
]
The Driving Gear.
The driving gear consists of a series of spur gears arranged for the
purpose of reducing the high speed and small “pull” of the motor into
the low speed and heavy pull of the road wheels. This reduction in speed
is generally brought about by a double system of shafts, the second
shaft from the motor carrying the differential gear and meshes directly
with the master gear on the bull wheel. The first shaft is an idler.
[Illustration:
Fig. 125. Fairbanks-Morse Oil Tractor, Showing General Layout.
]
[Illustration:
Fig. 126. Two Cylinder Engine of Fairbanks-Morse Oil Tractor.
]
(144) Fairbanks-Morse Oil Tractor.
The Fairbanks-Morse 30–60 Horse-power Oil Tractor gives an effective
draw bar pull of 9,000 pounds and develops over 60 horse-power at the
belt pulley which is more than sufficient to drive any farm machinery.
It will operate equally well on kerosene, distillate oils, and gasoline,
any of which will develop the rated horse-power. Two forward speeds and
one reverse are obtained by a gear transmission of the automobile type,
the forward speeds being 1¾ and 2½ miles per hour and the reverse 1¾
miles. Combined with the governor variation, it is possible to get the
proper speed for any kind of work.
The fuel is sprayed directly into the cylinder with a spray of water,
the proportion of water to oil being nearly equal at full load. As
explained in Chapter VII, the water spray aids in the combustion of the
heavier oils, eliminates soot and tarry deposits, and makes the engine
run more smoothly because of the reduction of the explosion pressure.
The spray also reduces the temperature of the cylinder and minimizes the
dangers of preignition. The engine is of the slow speed type running at
a normal speed of 375 revolutions per minute, and the two cylinders have
a bore and stroke of 10½ × 12 inches. The speed regulator supplied with
the engine gives an extreme variation of 300 to 375 R.P.M.
[Illustration:
Fig. 127. Fairbanks-Morse Tractor Transmission with Two Forward Speeds
and One Reverse.
]
The cylinders are cast two in a block which arrangement permits of the
bores being brought close together and gives an easy circulation of
cooling water. The value of this practice has been proved in automobile
work where a simple and rigid structure is absolutely necessary.
All of the valves are in the heads of the cylinder which eliminates heat
radiating pockets in the combustion chamber. Both the inlet and exhaust
valve are mechanically operated through substantial push rods and valve
rockers, and are completely surrounded by water. Large clean out holes
are provided in the separately cast cylinder head making it accessible
for the removal of scale and sediment. A single cylinder head serves for
both cylinders which contributes to easy cooling passages and a single
arrangement of exhaust and inlet piping. The valves are in cages bolted
to the cylinder head in such a way that they are easily removed for
inspection without disturbing the piping or connections.
The pistons are easily removed without taking the heads out of the
cylinder or taking down any shafting. The valve rocker arms are provided
with easily renewed bushings and grease cups. As the engine is of the
four stroke cycle type with both cylinders on the same side of the
crank-shaft, only a single throw crank shaft is used, which is without
intermediate bearings.
Dual ignition is used, the high tension magneto and the two unit spark
coils shown in Fig. 126 being independent of one another so that either
the magneto or battery can be used for starting or for continuous
operation. The magneto is mounted directly on the engine bed and is gear
driven from the crank shaft. The ignition advance and retard lever and
ignition switch are mounted on the engine in an accessible position. As
the coil is mounted on the engine the leads are short and the vibrators
are directly under the supervision of the operator.
Close speed regulation is maintained by a throttling type governor. The
voluntary speed variation used to slow the engine down to meet certain
conditions encountered in plowing is accomplished by a small lever
located at the end of the cylinders. The cooling water is circulated
through the cylinders by a gear driven centrifugal pump. From the
cylinders the water enters a closed radiator of the automobile type
located at the front of the traction where it is cooled without loss. A
nine feed, forced type oiler is used which supplies oil to the cylinders
and bearings, and also to the transmission gears. External bearings
which are subjected to dust are equipped with grease cups. The fuel pump
which takes its supply from an 80 gallon tank is in an accessible
position near the operator and is provided with a handle by which it is
operated when starting the engine.
The clutch which is located in the flywheel at the right of the engine
is operated by a lever on the footboard. All of the friction faces and
levers are arranged inside of the pulley so that they are not only
protected from injury but are prevented from tearing the belt should it
slip from the pulley face.
A powerful foot with a drum on the differential gear will hold the
outfit on a grade independent of the engine.
The transmission is of the shifting gear type with hardened steel gears.
The transmission gears are enclosed in a practically dust proof case,
this being connected with enclosed crank case and better providing for
air displacement of the pistons. Power is transmitted to the truck
through the clutch on the left hand side of the engine, which is
operated by combined clutch and shifting lever on the footboard. This
lever has an interlocking device, arranged so that it is impossible for
the operator to shift the gears before the clutch is disengaged, or to
engage the clutch until the gears are completely in mesh. It is also
impossible to get two sets of gearing in mesh at one time and prevents
any possibility of stripping gears by applying the load on the corners
of the teeth.
The drive wheels are 78″ diameter, 30″ face. These give a very large
bearing on the ground which is particularly desirable when using the
engine for cultivating or seeding on plowed ground. The front wheels are
48″ in diameter, 14″ face. The wheel base is long and engine is easy to
guide. The drive wheels are covered by a metal housing which protects
the operator and the working parts of the engine from dust and mud.
This engine gives a drawbar pull on low gear of 9,000 lbs., which will
haul from 8 to 12–14″ plows, according to the character of the plowing.
The hitch is placed about 18″ above the ground and consists of a heavy
bar extending approximately to the middle of the bull wheels on each
side, thus providing for hitching the load most satisfactorily.
(145) The Rumely “Oil Pull” Tractor.
The Rumely oil-pull tractor is driven by a two cylinder, four stroke
cycle oil engine, having a bore and stroke of 10 × 12 inches giving 30
tractive horse-power and 60 horse-power at the pulley. The cylinders are
cast single and are provided with independent heads. The pistons are
easily removed by unbolting the cylinder heads and the crank end of the
connecting rod, after which operation they may be pulled out upon the
platform. The exhaust and inlet valves are in easily removable cages
placed on either side of the cylinder. The stems of the valves are at
right angles to the bore of the cylinder and open directly into the
combustion chamber without pockets or extensions to the chamber.
A bell crank rocker arm acts on the valve stems which in turn is
actuated through a push rod that extends from the cam-shaft in the crank
chamber. The cam-shaft, rocker arms, valves, and half time gears are
clearly shown by Fig. 128. The housings of the inlet valves connect
directly with the special kerosene carburetor made by the Rumely
Company. The Higgins carburetor used on these engines is very simple and
effective in vaporizing the heavier fuels and has no springs nor
internal mechanism to get out of order. The carburetor is controlled
directly from the governor which regulates the air, water and kerosene
required for the combustion, and has no manual adjustments that need
attention from the operator. A constant flow of kerosene and water is
maintained through the carburetor by means of force pumps, the level in
the device being kept constant by overflow pipes through which the
excess returns to the supply tanks.
[Illustration:
Fig. 128. Phantom View of the Rumely “Oil Pull” Engine.
]
As in nearly all types of low compression, or carbureting oil engines,
the Rumely engine receives an injection of water in the cylinder to aid
the combustion and cooling, and to reduce the initial pressure of the
explosion. While the initial pressure is reduced by the water vapor, and
with it the strain on the engine, the mean effective pressure is
increased because of the absorption of heat from the walls and the more
perfect combustion. The only moving part in the carburetor is a single
plate controlled by the governor which is produced with one or more air
passages. The governor that operates this valve is driven by gears and
regulates the speed by throttling the charge. The speed of the engine
can be varied from 300 to 400 revolutions per minute while the engine is
running.
[Illustration:
Fig. 129. Higgins Oil Carburetor.
]
In this engine it is a very simple matter to remove the crank-case cover
and the cylinder heads and expose the whole of the working mechanism of
the engine.
After removing the cylinder heads and without changing his position, the
operator can examine, clean, and, if necessary, regrind the valves. Also
without changing position the operator can control his reverse
transmission gears, friction clutch for starting the tractor. He is also
in reach of the ignition apparatus, governor carburetor and oiler.
The crank case is cast in one piece. The bearings are cast integral with
the crank case, and are fitted with interchangeable, adjustable,
babbitted shells. Binder caps hold the bearings together and keep the
babbitted shells securely in position. The design permits removal of
binder caps for examination of crank shaft bearings without distributing
the adjustment. The crank case is secured to tractor frame by well
fitted bolts, thereby avoiding annoyance from loose bolts and nuts.
The crank case is covered with a sheet steel lid that shuts out all dust
and dirt. This cover can easily be removed at any time by simply
unscrewing the bolts that hold it in place. It is constructed with this
cover on top instead of on the side or end, which permits of easy access
to any working parts in the crank case.
[Illustration:
Fig. 130. Rumely Oil Pull Tractor.
]
To further facilitate the accessibility to working parts in the crank
case, a secondary cover is provided which can be removed in a couple of
minutes. This opening is large enough to allow the operator to reach any
point within the crank case.
All cams are key-seated upon the cam shaft with double key-seats, which
absolutely prevent any possibility of slipping or alteration in the
timing of the engine. The exhaust and intake valves are mechanically
operated. The valves are constructed with steel stem, nickel-steel
heads, the whole being highly finished.
Valve cages are oil cooled, thereby eliminating all possibility of the
valves overheating or warping. The valves themselves can be removed by
simply unscrewing the connection. The engine is provided with a set of
relief cams by which the compression can be relieved—this greatly
facilitates the starting of the engine.
The piston is equipped with five self-expanding rings. Connecting rod is
of drop-forged steel construction. Crank-pin bearings are made in halves
and lined with shells of special metal.
A combination of mechanical force feed and splash lubrication is
employed. Six force feed tubes enter the crank case, on to each bearing,
and two tubes force oil into the cylinder. The crank case contains two
gallons of oil and is arranged so that any surplus may be drawn off
immediately. The lubricator has a gauge glass that shows the quantity of
oil supplied at all times, and which is always in view of the operator.
A make and break system (low tension) furnishes the ignition spark,
which is supplied with current by a Bosch low tension magneto under
normal running conditions, and a battery for starting and for use when
the magneto fails. The magneto is of course gear driven so that its
armature has a fixed relation with the piston position. The igniters of
either cylinder may be easily removed for examination by simply
unscrewing two nuts.
Oil is used as a medium for carrying heat from the cylinder walls to the
radiator. In the construction of the cooler the company have followed
new principles, thus accomplishing the desired result with a minimum
amount of metal and liquid. There is no surplus of liquid, just enough
oil being used to fill the cylinder jackets, radiator and circulation
pipes. The oil is kept in a constant flow from the cylinders to the
radiator and back to the cylinders by a large pump which is driven by a
chain direct from the crank shaft. The radiator is self-contained and
will hold the oil for an indefinite period.
The radiator is composed of a number of sections of pressed galvanized
steel. Oil circulates freely within the sections and the air is drawn
round the outside. There is a constant flow of oil inside and a constant
current of air outside.
The engine is provided with a smooth-working, efficient friction clutch,
which is easily handled by a platform lever and with little exertion on
the part of the operator. The toggle bolts are adjustable so that any
wear in the blocks can be taken up.
The clutch and brake are so connected that when the clutch is thrown out
the brake is immediately applied and when thrown in the brake is
released.
The various movements of the valves and the ignition mechanism on the
face of the flywheel, are marked so that one can check up the timing of
the engine. By bringing any one of these marks to coincide with the
stationary pointer attached to the side of the crank case, one can
easily ascertain whether the adjustments and the timing are exact.
The crank shaft is supported by two end, and one intermediate bearing,
the latter bearing being placed between the two throws of the crank
shaft. As the two cylinders are placed on the same side of the crank
shaft, the two throws are also on the same side of the shaft and to
balance these throws cast iron counter weights are bolted on the bottom
of the crank arms. The bearings are exceptionally long, the total length
of the three bearings amounting to more than half the length between the
outer ends of the bearings.
The frame of the tractor consists of four twelve inch “I” beams securely
riveted together with intermediate channel stiffeners. The cast steel
bearings are riveted to the frame so that the whole construction is one
unyielding mass. The bearings are in halves which makes the removal of
the shafts an easy task.
With the exception of the differential and master gears all of the gears
are cut out of semi steel blanks. The fly wheel has a face of 11 inches,
and a diameter of 36 inches.
(146) The “Big Four” Tractor.
The Big Four tractor differs from the majority of tractors in having a
four cylinder vertical type motor of 30 tractive and 60 brake
horse-power capacity. The cylinders have a bore of 6½ inches and a
stroke of 8 inches. The engine runs at the comparatively high speed of
450 revolutions per minute. Gasoline is used for fuel, and is vaporized
in a conventional type of jet carburetor.
Both the inlet and the exhaust valves are placed in a pocket at one side
of the cylinder making what is known as an “L” engine. The cylinders and
the heads are cast in one piece, doing away with points between the
cylinders and heads. The pistons and connecting rods may be removed
without disturbing the cylinders or their connections by pulling them
out through hand holes in the base of the crank case.
The four throw crank shaft is provided with five bearings, these
intermediate bearings between the throws and two end bearings in the
case. The interior working parts of the motor are lubricated by the
splash system with a positive forced feed oiler. The splash pools can be
adjusted at a minute’s notice so that any desired oil level can be
obtained. Grease cups provide the lubrication for all bearings outside
of the motor.
Water is circulated by a direct driven centrifugal pump, and as the
cooling water is in a closed system the same water is used over and over
again without much loss, a bucketful or so a day being an ample supply.
The tubular radiator situated in the front of the tractor is provided
with a cooling fan that is driven from the engine in a manner similar to
automobile practice. A high tension magneto is gear driven from the cam
shaft, and is mounted on a rocking bracket so that the armature is
advanced and retarded as well as the circuit breaker.
[Illustration:
Fig. 131. Views of the Four Cylinder Motor of the “Big Four” Tractor.
Note the Massive Construction Compared with Automobile Practice.
]
An internal expanding clutch connects the motor with the driving gear by
operating on the inner run of the fly-wheel. The motion of the engine is
transmitted to an intermediate reversing device through bevel gears,
this being necessary for the reason that the crank-shaft runs “fore and
aft,” or parallel to the length of the tractor. A double acting jaw
clutch engages with either one or the other of a pair of bevel pinions
that run in opposite directions. Motion from the reverse gear is
transmitted directly to the different shaft, and from there it is
transmitted to the master gears on the bull wheels. The differential
shaft is in one piece.
[Illustration:
“Big Four,” Four Cylinder Tractor Motor.
]
[Illustration:
Showing the Position of Engine on “Big Four” Tractor.
]
The main driving wheels are very large when compared with the wheels of
an ordinary tractor, for they are eight feet in diameter and are
proportionately broad. This no doubt gives splendid tractive effect in
soft and uneven fields and must save the machine from “stalling” under
adverse conditions. Another unusual feature is the automatic steering
device used in plowing. This device consists of a long tubular boom that
is fastened to the swiveled front axle of the tractor and a small wheel
fastened to the outer end of the boom. The small wheel rolls in the next
furrow and compels the tractor to plow in a line parallel to it. This
steers the tractor more accurately than would be possible by hand and at
the same time enables one man to operate both the engine and the plows.
[Illustration:
The “Case” Gas Tractor.
]
Cost of Gas Engine Operation (American).
═══════════════════════════╤═════════════════════╤═════════════════════
│ GAS PRODUCER PLANT. │ NATURAL-GAS ENGINE.
│ │
│ Three- Half │ Three- Half
│Load. quarter Load. │Load. quarter Load.
│ Load. │ Load.
───────────────────────────┼─────────────────────┼─────────────────────
1 Fuel per hp-hour │ 1.25 1.5 1.8 │10 cu. 12 cu. 15 cu
│ lb. lb. │ ft. ft. ft.
2 Fuel per hp-year (4,500 │ 2.5 3.6 │45,000 54,000 67,500
hours) │ tons 3 tons tons │ cu. cu. ft. cu.
│ │ ft. ft.
3 Cost of fuel │ $4.00 per ton │ 30 cents per 1,000
│ │ cu. ft.
4 Cost of fuel per year │$10.00 $12.00 $14.40│$13.50 $16.26 $20.25
5 Cost of attendance per │ 0.40 cent │ 0.25 cent
hp-hour │ │
6 Cost of attendance per │ $18.00 │ $11.25
year │ │
7 Lubricating oil per │ 0.006 pint │ 0.006 pint
hp-hour │ │
8 Cost of oil per year at │ $0.84 │ $0.84
25 cents per gal. │ │
9 Scrubber and cooling │ 8 gals. │ 5 gals.
water per hp-hour │ │
10 Cost of water per year │ │
at 30 cents per 1,000 │ $1.44 │ 0.90
cubic feet │ │
11 Operating expenses; │$30.28 $32.28 $34.68│$26.49 $29.19 $34.24
items, 4, 6, 8 and 10 │ │
12 Saving by Diesel engine │ 5.43 6.47 7.90 │ 1.64 3.39 6.56
13 Interest, depreciation │ │
and maintenance │ 6 + 7 + 2 = 15% │ 6 + 7 + 2 = 15%
respectively in per │ │
cent of investment │ │
14 Assuming $80 initial │ │
cost per hp. the │ $12.00 │ $12.00
yearly fixed charges │ │
will be │ │
───────────────────────────┴─────────────────────┴─────────────────────
═══════════════════════════╤═════════════════════╤═════════════════════
│ LOW-PRESSURE OIL │ DIESEL ENGINE.
│ ENGINE. │
│ Three- Half │ Three- Half
│Load. quarter Load. │Load. quarter Load.
│ Load. │ Load.
───────────────────────────┼─────────────────────┼─────────────────────
1 Fuel per hp-hour │1 lb. 1.25 1.60 │ 0.50 0.55 0.60
│ lb. lb. │ lb. lb. lb.
2 Fuel per hp-year (4,500 │ 643 803.5 1028.5│321.5 353.5 386
hours) │gals. gals. gals. │gals. gals. gals.
│ │
3 Cost of fuel │ 3 cents per gallon │ 3 cents per gallon
│ │
4 Cost of fuel per year │$19.30 $24.10 $30.85│$9.65 $10.60 $11.58
5 Cost of attendance per │ 0.25 cent │ 0.30 cent
hp-hour │ │
6 Cost of attendance per │ $11.25 │ $13.50
year │ │
7 Lubricating oil per │ 0.006 pint │ 0.007 pint
hp-hour │ │
8 Cost of oil per year at │ $0.84 │ $0.98
25 cents per gal. │ │
9 Scrubber and cooling │ 5 gals. │ 4 gals.
water per hp-hour │ │
10 Cost of water per year │ │
at 30 cents per 1,000 │ 0.90 │ 0.72
cubic feet │ │
11 Operating expenses; │$32.29 $37.09 $43.84│$24.85 $25.80 $26.78
items, 4, 6, 8 and 10 │ │
12 Saving by Diesel engine │ 7.44 11.29 17.06 │ ... ... ...
13 Interest, depreciation │ │
and maintenance │ 6 + 7 + 2 = 15% │ 6 + 10 + 3 = 19%
respectively in per │ │
cent of investment │ │
14 Assuming $80 initial │ │
cost per hp. the │ $12.00 │ $15.00
yearly fixed charges │ │
will be │ │
───────────────────────────┴─────────────────────┴─────────────────────
From a Paper Read Before the American Institute of Electrical Engineers.
CHAPTER XIV
THE STEAM TRACTOR
(147) The Steam Tractor.
The steam tractor consists of the following elements, which will take up
in detail under separate headings.
(1) Engine proper, consisting of the cylinder, piston, valve motion,
guides, crank, fly wheel, etc.
(2) Boiler—with the grates, burners, etc.
(3) Feed pump or injector.
(4) Feed water heater.
(5) Driving gear, differential, clutch, etc.
As in the case of the gas tractor, the machine consists simply of a
steam engine and its boiler that drive the road wheels of the tractor
through a gear train. With the steam tractor the gearing is simplified
as the reverse is performed by the engine’s valve motion, and not
through gearing. There is no need of speed changing transmission gears
in the steam tractor as the engine is sufficiently flexible to provide
an innumerable number of speeds by simple throttle control.
While the fuel most commonly used is coal, straw and wood, crude oil is
often used, the fuel being determined principally by the location of the
engine, and by its cost on the job. The matter of fuel should be taken
into consideration when the engine is purchased as the different grades
demand different fire box and boiler construction. When it is possible
to obtain crude oil at a reasonable figure, it certainly should be used
in preference to all others as liquid fuel is the most compact, most
easily controlled, and efficient of any. The subject of oil burners is
taken up later in this chapter, a number of types of which are clearly
illustrated.
(148) The Cylinder and Slide Valve.
The steam engine cylinder consists essentially of a smoothly bored iron
casting in which a plunger called the “piston” slides to and fro, the
cylinder acting not only as a container for the steam acting on the
piston but as a guide and support as well. Needless to say, the contact
or fit between the piston and cylinder walls must be as perfect as
possible, tight enough to prevent steam passing the piston, and free
enough to allow the piston to slide without unnecessary friction. The
reciprocating piston is connected to the crank through a connecting rod
by which the pressure on the piston is communicated to the crank arm.
The pressure exerted on the crank pin by the piston depends on the area
of the piston (in square inches) and the pressure of the steam on each
square inch of the area. With a given steam pressure, the greater the
area, the greater the force tending to turn the crank. As power is the
rate or distance through which the force acts in a unit of time it is
obvious that the power developed by the engine is equal (in foot pounds)
to the force in pounds multiplied by the velocity of the piston in feet
per minute. Since there are 33,000 foot pound minutes in a horse-power,
the power developed by such a cylinder is equal to the force multiplied
by the piston velocity, divided by 33,000.
[Illustration]
As the cylinder is necessarily limited in length it is evident that the
piston cannot travel in one direction continuously but must be reversed
in direction when it travels the length of the cylinder bore thereby
traveling the next distance in the opposite direction. This reversal of
the piston is accomplished by admitting the steam in one end of the
cylinder and then into the other, this causing the steam to act on the
opposite sides of the piston alternately. To establish a difference of
pressure on the two piston forces, the steam pressure is relieved on one
side while the steam acts on the other.
A typical cylinder furnished with the ordinary steam tractor is shown by
Fig. 133, in which T is the cylinder, P the piston and R is the piston
rod. When the steam in the cylinder end E acts in the direction shown by
arrow E, the piston pulls the rod R in the direction shown by arrow S,
the pressure in the cylinder end D being relieved to atmospheric at this
time. The steam is admitted and relieved by the valve L which slides
back and forth on its seat actuated by the valve rod VR.
In the position shown, the valve L is moving to the left as shown by
arrow O. The edge of the valve N is just opening the steam port G
through which the cylinder end F is placed in communication with the
steam filled valve chest A. Steam at boiler pressure fills the space A,
which flows into E past N and through G when the valve opens and
establishes pressure against P, which, through the piston and connecting
rods turns the crank.
The steam is exhausted from the cylinder end D, through the port F,
through the exhaust port U, and out of the exhaust pipe X. As will be
seen from the figure, the inside valve edge Y has moved to the left so
that the port F is fully opened. When the piston reaches the left hand
end of the cylinder, the valve L moves to the right so that the end of
the cylinder E is connected to the exhaust port V through the cylinder
port G, thus allowing the steam in the space E to pass out of the
exhaust pipe X. A further movement of the valve to the right causes the
left edge Z of the valve to uncover the cylinder port F which allows the
steam to flow into the cylinder space D and push the piston to the
right. This motion is carried on continuously, the valve moving in a
fixed relation to the piston, and admits the steam and releases it first
on one side of the piston and then on the other. The valve shown is
known as a “D” valve and is one of a variety of valves furnished with
steam engines, which, however perform exactly the same functions as the
valve shown.
An “eccentric” which is really a form of crank, drives the valve to and
fro, the eccentric being fastened to the crankshaft. The full pressure
of the steam forces the D valve down on its seat, and as the valve is of
considerable size, this pressure causes much friction and power loss. In
some engines a “balanced” valve is used in which the pressure on the
valve is balanced by an equal pressure that acts on the under side of
the valve face. Balanced or unbalanced, the function of the slide is to
alternate the flow of steam in the two ends of the cylinder.
Steam is prevented from passing the piston into the opposite end of the
cylinder by elastic rings placed in grooves on the piston which are
known as “piston rings.” Being thin and elastic these rings instantly
conform with any irregularity of the piston bore and effectually stop
the flow of steam past them. At the point where the reciprocating piston
rod R passes through the cylinder, a steam tight joint is made by the
“stuffing box” or gland H. The space between the inner walls of the
stuffing box and the piston rod are either filled with some description
of fibrous packing or a metallic packing that fits around the rod in the
same manner that the piston rings fit in the bore of the cylinder. The
packing is arranged around the valve rod VR in the same manner.
As the piston, piston rod, and valve slide on their respective surfaces
with considerable pressure it is absolutely necessary that these parts
receive ample lubrication. In practically all engines the oil is taken
into the cylinder with the steam in the form of drops, the oil being
measured out by a sight feed lubricator that is tapped into the steam
supply pipe. In this device, the oil from the lubricator reservoir is
fed through a regulating needle valve, drop by drop, up through a gauge
glass so that the engineer can tell the amount of oil that he is
feeding. The body of the lubricator is filled with condensed water up to
the level of the outlet through which the oil passes into the cylinder,
and the entire lubricator, reservoir and all is under boiler pressure at
all points. The oil regulating valve is placed at the bottom of the
lubricator, and as oil is lighter than water, it floats up from the
valve to the level of the outlet, through the gauge glass, and from the
outlet level floats out into the steam pipe and mixes with the steam. By
floating the oil in this manner, the engineer can see every drop that is
fed.
(149) Expansion of Steam.
In order to reduce the amount of steam used, the valve does not allow
the steam to follow the piston at full boiler pressure through the
entire stroke, but cuts it off at a certain point after the piston has
started on its travel. As the volume of the steam is increased by the
further travel of the piston after the point of cut-off, the steam
expands in volume until the end of the stroke is reached, at which point
the pressure is naturally much below the initial or boiler pressure.
This reduction in temperature and pressure results in a wider working
temperature range than would be the case with the steam following the
piston throughout the stroke, and as the steam is exhausted to
atmosphere at a temperature much lower than that of the boiler steam,
much less heat is carried out through the exhaust. As a general rule,
the most economical point of cut-off is at ¼ of the stroke. Engines
requiring more steam than is supplied at ¼ cut-off in order to carry the
load, are too highly taxed for efficient results. Since the most
efficient point of cut-off is only ¼ of the possible steam travel it is
evident that an engine can carry a load much greater than that for which
it is rated, but it is also evident that this increased capacity is
gained at the expense operating economy. Wear and tear on the engine
parts are also duly increased.
[Illustration:
Fig. 134. Case Steam Tractor.
]
(150) Speed Regulation.
On steam tractors a constant speed is maintained by “throttling” the
steam, to meet the demands of the load by partially restricting the flow
of steam at light loads and opening the inlet at full load. The valve
that controls the steam for the different loads is controlled by a
“governor” which depends on the centrifugal force exerted by two
fly-balls. The balls, or weights are hinged to a revolving spindle,
driven by the engine, in such manner that an increase of speed tends to
straighten out and revolve in a more nearly horizontal plane. The amount
of travel of the balls for a given speed increase, is governed by a
spring, which returns them to a vertical position when the speed
decreases. By means of a simple system of levers, the valve is closed
when the balls fly out, due to an increase of speed, and is opened when
the speed decreases, so that the engine will receive the steam at a
higher pressure and again build up its speed to normal. As the load
fluctuates, the balls are constantly moving up and down, seeking a valve
position that will keep the engine at a constant speed.
Speed variation is generally accomplished by increasing or decreasing
the tension of the spring that controls the travel of the governor fly
balls, and in the majority of engines this may be done without stopping
the engine.
Another form of governor used extensively on stationary engines controls
the speed by increasing or decreasing the cut-off. Thus with a heavy
load the cut-off may occur at ½ the stroke while with a very light load
it may be at 1/10 stroke. This is by far the most sensitive and
economical form of governor, but on account of the reverse gear it is
difficult to apply it on a tractor.
(151) Reverse Gear.
As explained under “Cylinders” the travel of the valve bears a definite
relation to the piston position so that the ports may be opened and
closed at the proper times. It may be shown by a rather complicated
diagram that this relation of the valve together with that of the
eccentric that drives it is only correct for one direction of rotation.
For any other direction of rotation the relation of the valve and piston
position must be changed. This may be done in several ways but the most
common types are the Stevenson Link and the Wolff slotted yoke.
The Stevenson link motion used on the majority of engines, consists of
two independent eccentrics, one being fixed in the relation for forward
motion and the other for the reverse direction. The ends of the
eccentric rods leading from these eccentrics are connected by a slotted
bar or link, in which a block is placed that is connected with the valve
rod. The block is free to slide in the slot of the links, that is, it
may be moved from one end of the slot to the other. When it is desired
to have the engine rotate in a right handed direction, for example, the
link is lowered so that the rod from the forward eccentric is brought
directly in line with the block so that this eccentric alone acts
directly on the valve through the valve stem. When the reverse is
desired the link is raised until the rod from the reverse eccentric is
brought in line with the block and valve stem, drive being by the
reverse eccentric.
When the block is on the link in a position between the two points
mentioned, the valve has less travel and it cuts off earlier in the
stroke than when driven directly by one eccentric, for the motion at an
intermediate point on the link is much different than at the ends of the
slots. This fact is taken advantage of in operating engines with the
idea of economy in view, and is known commonly as “hooking up” the
engine. The best point at which to “hook up” the engine is best
determined by experiment, and is equivalent in many respects to the
problem of advancing and retarding the spark of a gas engine. We
earnestly advise an engineer of a traction engine to take up this
subject and determine the best point of cut-off for different loads as
he will find that different positions make a considerable difference in
his coal bill. Of course the proper way is to determine this point with
a steam engine indicator, but as few engineers have such an appliance,
the work is generally of the cut and try order. Wear and varying
adjustment soon change the points marked on the reverse sector, and for
economy’s sake these points should be checked occasionally.
In the Wolff motion, a single eccentric is used for both directions of
rotation, in connection with a slotted link. A single eccentric is
securely keyed to the crank shaft. The eccentric strap has an extended
arm which is pivoted to a block that slides back and forth in a curved
guide. The angle at which the guide stands with the horizontal
determines the direction of rotation, the angle being changed by the
reverse lever. The degree of the angle made by the block also determines
the point of cut-off. This is a very efficient and simple valve gear.
Guides and Cross-Head.
The outer end of the piston rod is supported by a sliding block known as
the “cross-head” which in turn is supported by the guides. An
oscillating rod called the “connecting rod” connects the reciprocating
cross-head with the crank pin, this rod is used in the same way as the
connecting rod of the gas engine except that it is connected to the
cross-head instead of the piston.
Clutch.
The clutch affords a means of connecting and disconnecting the driving
wheels and engine shaft. It is usually of the friction type described
under “Gas Tractors.” By releasing the clutch the engine is disconnected
from the driving gear so that the tractor remains stationary while the
engine is driving a load through the belt.
Use of the Exhaust Steam.
The exhaust from the cylinders is used in two ways, first to create a
draft for the fire, and second to heat the feed water pumped into the
boiler. The draft is increased by exhausting a portion of the steam into
a nozzle placed directly under the stack. The friction of the steam on
the surrounding air, draws the air with it, forming a partial vacuum
over the grate at each puff, and in this way it causes additional air to
rush through the fuel and increases the temperature of the combustion.
As the load increases the “puffs” increase in intensity due to the
greater terminal pressure and the fire is accelerated in proportion.
This is a simple but rather expensive way of increasing the draft.
A considerable proportion of the heat in the exhaust steam is saved by
using it to heat the feed water supplied to the boiler. Besides the
saving in fuel, affected by heating the water from steam that would
otherwise be thrown away, the strains on the boiler due to the injection
of cold water are greatly decreased as the difference between the
temperatures of the boiling water in the boiler and the hot feed water
are much less than in the former case.
The feed water heater consists essentially of a series of tubes in a
cylindrical shell. The tubes are surrounded on the outside by the feed
water, and are filled with the exhaust steam which passes from end to
end through the tubes. The hot water is pumped from the heater into the
boiler. An efficient feed water heater adds greatly to the steaming
capacity of the boiler.
(152) Feed Pump.
A small steam pump is furnished for pumping the water into the boiler.
This device consists of a small steam cylinder connected directly with
the pump plunger and is absolutely independent of the main engine so
that it can be used whether the engine is running or not. The exhaust of
the pump should be turned into the feed water heater when the engine is
not running so as to heat the water, but should be directed to
atmosphere when the main exhaust is passing through the heater. An
injector is usually supplied with the engine for feeding the boiler in
emergencies.
The injector forces water into the boiler by means of a steam jet which
is arranged so that a high velocity is imparted to the water in the
injector nozzle by the condensation of the steam furnished by the jet.
In this way water is pumped into the boiler against a pressure that is
equal to the pressure of the steam acting on the water. Except for a
check valve there are no moving parts. No feed water heater connection
is made with the injector for this device raises the temperature of the
feed to a considerable temperature. The temperature is not as high,
however, as the temperature of the water from the feed water heater and
pump, and because of the comparatively low temperature coupled with the
fact that live steam is used in heating the injector water, it is not an
economical method of pumping.
(153) The Boiler.
As the boilers of traction engines sustain the pull and vibration of the
engine as well as the stresses due to traveling over rough roads in
addition to the steam pressure strains, they must be made very
substantially and of the best materials. The service of the boiler on a
traction engine is very different from that met with in stationary or
locomotive practice for the tractor seldom receives the attention that
is given to the other types and as it goes bumping over the fields with
the water whacking at every joint and the engine rushing and surging at
every little grade, it receives an “endurance” test every moment of its
existence.
A boiler should show an inspection pressure considerably in excess of
that which it is intended to carry. It should be well stayed and braced,
and should be suspended from the road wheels in such a way as to be
relieved from as much strain as possible. No transverse seams should be
permitted, and the barrel should be well reinforced at the point where
the front bolster is attached as well as at points where pipe
connections are tapped into the shell. No large bolts should be tapped
into the steam or water space. The tubes should be placed so that they
may be easily withdrawn or cleaned. The location of the hand holes and
washout holes is also an important item, for inaccessible hand-holes are
an abomination.
Boiler lagging or covering is intended to reduce the heat loss by
radiation, and for this reason it should be of a good insulating
material and should be thick enough to be effective. The cost of
jacketing is more than covered by the saving in coal, especially in cold
weather.
A straw-burning fire box differs from a coal burner in having a fire
brick arch and a shorter grate, and in having a special chute on the
fire door for feeding the straw into the furnace. After a short time,
the fire brick arch becomes incandescent, keeping the firebox
temperature constant and producing perfect combustion of the tarry
vapors distilled from the straw. A trap door is provided on the straw
chute which automatically keeps the outside air from chilling the fire.
(154) Oil-Burning Steam Tractors.
As with the straw-burning furnace, a brick arch is used in burning oil
for the purpose of preventing fractional distillation of the oil during
the combustion. In some forms of oil furnaces a brick checker-work is
used that provides a much greater surface to the gases than the ordinary
firebrick arch and therefore keeps a steadier temperature and pressure.
Broken firebrick in the furnace placed in heaps with a rather porous
formation is also an aid to combustion. With very heavy oils a jet of
steam in the firebox is of great assistance in consuming the free carbon
of the fuel (soot).
The oil in practically all cases is atomized or is broken up into a very
finely subdivided state by the action of a jet of steam. The finer this
subdivision the better will be the combustion for the oil particles will
be brought into more intimate contact with the air. Provision is also
made in the burner for either whirling or stirring the oil vapor with
the air so that a rapidly burning mixture is formed. In other respects
the oil burning engine is the same as the coal or wood burner.
(155) Care of the Steam Tractor.
During the idle season, the engine should be well housed, all bright
parts slushed with grease and the whole engine carefully covered with
tarpaulins. A tractor is an expensive machine and should be given care,
or it will rapidly depreciate and start giving trouble. When one
considers the abuse and neglect given farm machinery it is remarkable
that it will work at all, let alone give efficient service.
[Illustration:
Small Fairbanks-Morse Motor Driving Binder.
]
Before starting a new engine or one that has been idle for a
considerable time, all of the bearings and lubricating should be
thoroughly cleaned with kerosene oil, removing all grit or gum. After
cleaning, they should be thoroughly oiled with the proper grade of
lubricant and then adjusted for the correct running fit, taking care
that the bearings and wedges are not taken up too tight, nor too many
shims are taken out. Be sure that the openings in the lubricating cups
and oil pipes are not clogged and that oil holes in the bearing bushings
register with those in the bearing caps. At points where there are sight
feed gauge glasses, the glasses should be cleaned with gasoline and all
of the joints repacked with new packing.
Careful attention should be paid to the piston rod and valve rod packing
taking care that it is only tight enough to prevent the leakage of steam
and no greater. Excessively tight packing burns out rapidly, scores and
shoulders the piston rod, making it impossible to keep the joint tight.
When rods are badly scored they should be trued up in the lathe taking
care not to take off too much metal on the finishing cut. When renewing
fibrous packing be sure that all of the old packing is removed before
placing the new packing in the box. Keep the packing well lubricated at
all times to prevent wear, and in some cases it will be advisable to add
an oil cup to the stuffing box to insure sufficient lubrication.
Go over the valve gear and make sure that there is no looseness or play
in the eccentrics or pins, and that all of the bolts and keys are tight
and in place. Loose connections in the valve gear are not only
productive of knocks and wear but also tend to increase the fuel
consumption of the engine. When possible, indicator cards should be
taken at intervals to make sure that the valves are correctly set. In a
test recently made by the author, the indicator cards showed a defective
setting due to wear, that when corrected saved the owner of the engine
about 600 pounds of coal per day, and as the coal cost $9.50 per ton
delivered in the field, the saving soon paid for the expense of the
test. Points of adjustment are provided on all valve gears, and as they
differ in detail for each engine we cannot give explicit directions for
settling the valves, but will leave this point for the direction book of
the maker.
The governor and governor belt should now receive attention making sure
that there are no loose points or nuts in the mechanism and that the
governor belt is in good condition. Defective governor belts are
dangerous through the possibility of over speeding. Slipping or oily
belts not only increase the chances of fly-wheel explosions, but also
cause a fluctuation in the speed which is not desirable especially in
threshing, where good results are obtained only by a constant speed.
Make sure that the safety lever works properly and shuts off the steam
with a loose or broken belt. Test the governor valve stem for sticking
or for rough shots that are likely to cause uneven running. Keep the
governor well lubricated with light oil, and keep the oil off the belt
as much as possible. Governor valve should be carefully tested for
tightness and freedom.
The throttle valve must be absolutely steam tight for a leaking valve is
a dangerous proposition especially in stopping the engine. It is
generally arranged so that it can be reground with pumice stone or
crocus powder and oil. If the valve is of bronze or brass do not use
emery or carborundum for the particles will become imbedded in the soft
metal and put it in a worse condition than ever. Pack the valve stem.
A leaking slide valve is the cause of much loss of power, and waste of
coal, and as the leakage mingles directly with the exhaust, it often
remains unknown until it has thrown away a considerable quantity of
fuel. It is best detected by blocking the engine with the piston at
mid-stroke and opening the throttle valve slightly. If the cylinder
drain cocks are now opened, the leaking steam that escapes into the
cylinder will be seen issuing from the drains. The leakage that passes
into the exhaust will be seen escaping from the stack while it is
practically impossible to have the valves absolutely tight at all times,
the steam should not escape so rapidly that it roars through the
openings. Leakage past the piston is another source of loss that can be
detected by blocking the engine so that the piston is very near, one end
of the stroke, with the valve opening one of the cylinder ports. Any
steam that passes the piston will pass out of the exhaust. With an old
engine it is likely that the cylinder is worn oval, or that the valve
seat is grooved or uneven, in which case it will be necessary to rebore
the cylinder and fit new piston rings or reface the valve seat. Broken
piston rings are often the source of leakage, and if not replaced with
new at an early date, are likely to destroy the cylinder bore as well.
Broken rings generally make themselves known by a wheezing click when
the engine is running.
The steam feed pump should be well lubricated with a good grade of
cylinder oil and should be well packed around the piston rod especially
at the water end. To guard against pump troubles a good strainer should
be provided on the water suction line to prevent the entrance of sticks
and dirt into the cylinder. Great care should be exercised in keeping
the suction line air tight, for if any air escapes into this line no
water will be lifted. Dirt under the valves is the cause of much pump
trouble, as a very small particle of dirt will allow the water to pass
in both directions through the valves. Leaking packing will also destroy
the vacuum in one end of the cylinder. For the best results the pump
should be run slowly but continuously, feeding a small amount of water
at one time. This method of feeding allows the feed water heater to
bring the water up to the highest possible temperature which reduces the
fuel consumption and reduces the strains on the boiler. It is a bad
policy to let the water get low in the boiler and then “ram” full of
cold water in a couple of minutes. Attention should be paid to the check
valve that is located between the pump and boiler. It should be kept
clean and the valve kept tight and in good condition.
When the feed water is hard a boiler compound should be used to reduce
the amount of scale in the boiler or soften it and make its removal
easier. Scale of 1/16 inch thickness will decrease the efficiency of the
boiler by 12%, and this loss increases rapidly with a further increase
in the thickness of the scale because of its insulating effect on the
tubes. Soft sludges such as mud and clay may be removed by-blowing off
or by the filtration of the water before it is pumped into the boiled.
Lime and magnesia which form flint-hard deposits, require chemical
treatment such as the addition of sodium phosphate, etc. In any case,
the deposits waste heat and increase the liability of burning out tubes
or bagging the sheets.
[Illustration:
Buffalo Marine Motor.
]
A solution that has given good results with waters containing lime,
consists of 50 pounds of Sal Soda and 35 pounds of japonica, dissolved
in 50 gallons of boiling water. About 1/40 quart is fed into the boiler
for every horse-power in 10 hours, the solution being mixed with the
feed water. Kerosene has been used a great deal to soften scale, and
gives good results if not fed in quantities to exceed 0.01 quart per
horse-power day of 10 hours. An excess of kerosene is to be guarded
against for it is likely to accumulate in spots and cause bagged sheets
or burn outs.
CHAPTER XV.
OIL BURNERS.
(156) Combustion.
To obtain the full heat value of a liquid fuel it must be provided with
sufficient air to complete the combustion, it must be in a very finely
subdivided state, or in the form of a vapor at the time of ignition, and
it must be thoroughly mixed with the air so that every part of the oil
is in contact which its chemical equivalent of oxygen. Failure to comply
with any of these conditions will not only result in a waste of fuel but
will also be the cause of troublesome carbon deposits and soot, which
eventually will interfere with the operation of the burner.
Complete combustion is much more easily attained with the lighter
hydrocarbons such as gasoline or naptha than with crude oil or the
heavier distillates, for they are more readily vaporized and mix more
thoroughly with the oxygen. Only a slight degree of heat and pressure is
required with gasoline while with crude oil a high atomizing pressure
and high temperature are required to obtain a satisfactory flame. In the
majority of cases where heavy oils are used the fuel is not even
completely vaporized but enters the combustion chamber in the form of a
more or less finely atomized spray. The methods by which the liquid fuel
is broken up divides the burners into three primary classes.
(1) LOW PRESSURE BURNERS in which the fuel is atomized by a blast of low
pressure air which also supplies a considerable percentage of the air
required for combustion.
(2) HIGH PRESSURE BURNER in which a small jet of high pressure air or
steam is used to atomize the oil, the air for combustion being supplied
from a source external to the burner.
(3) COMBINED HIGH AND LOW PRESSURE BURNER in which the fuel is atomized
by high pressure air or steam, and the greater part of the air for
combustion is furnished by a blower at a comparatively low pressure.
In class (1) the oil is supplied to the burner under pressure and by
means of a specially designed jet is thrown against hot baffle plates or
gauze screens where the partially broken up liquid is caught by the high
velocity air and reduced to a still finer spray by its impact against
other screens or baffles further on in the burner. This system is
applicable only to the light and intermediate grades of oils, such as
gasoline, naptha or kerosene, unless heat is applied to the external
casing to aid in the vaporization. In some cases the projection of the
burner into the furnace gives satisfactory results, but with such an
arrangement there is a tendency to deposit carbon in the burner and for
the flame to “strike back” should the velocity of the air fall below a
certain critical point. Better results were had with this type of
burner, by the author when the air blast was preheated by passing
several long lengths of the intake air pipe over a hot part of the
furnace, instead of entering the burner nozzle into the combustion
chamber proper.
A well known modification of this type is the gasoline torch used by
electricians and plumbers in which the gasoline is sprayed into a
perforated hot tube by air pressure in the tank. When the spray formed
at the needle valve strikes the surrounding hot tube it is instantly
vaporized and is mixed with the air passing through the perforations in
the tube. While the air entering the tube is not forced through the
openings by external pressure it attains sufficient velocity to aid in
the vaporization because of the vacuum established by the jet. This
however is only enough for the more volatile fuels—such as gasoline or
benzine.
The high pressure which is by far the most commonly used with low grade
fuels may be divided into five principal types (a) =ATOMIZER= burner,
(b) The =INJECTOR= burner, (c) =DRIP= feed burner, (d) =CHAMBER OR
INTERNAL= burner, (e) =EXTERNAL BLAST= burner. All of these burners
break up the fuel by high pressure air or steam, the types given being
different only in the way that the pressure is applied to the fuel.
The atomizer acts on the same principle as the medical or perfumery
atomizer, the high pressure jet playing directly across the open end of
the oil passage as shown by Fig. A. As the vacuum created by the blast
is very low, and has little effect in lifting the fuel to the burner,
the oil either is made to flow by gravity or by a pump. In the figure
the oil in the upper passage is shown pouring down in front of the air
or steam jet issuing from the lower port. Both ports are supplied by the
pipes shown by the circular openings at the right. The steam and oil are
controlled by independent valves placed in the two passages.
In practice the oil and steam openings at the end of the burner may be
either single or multiple round openings or long thin slots, the former
style being the most common. Since only a small amount of air is
admitted through the blast nozzle, far too little to completely consume
the oil, the air for the combustion is admitted through openings in the
combustion chamber proper, this air being supplied by natural draft or
by blower. In some cases the burner is entered into the furnace through
an opening that is much larger than the burner itself. The atmospheric
air enters through baffle plates in this opening which impart a whirling
motion to the air that passes over the burner. This is of considerable
aid in maintaining complete combustion in the furnace, and also tends to
prevent deposits in the burner.
[Illustration:
Fig. 135. Showing the Different Classes of Oil Burners.
]
[Illustration:
Fig. F. Mixed Pressure Burner, Using Both Steam and Low Pressure Air.
]
[Illustration:
Fig. G. Burner Used by the Pennsylvania Railroad Under Locomotives.
]
In the injector type of burner shown by Fig. B the air or steam nozzle
terminates inside of a shell and is completely surrounded by the oil. A
mixture of air and oil issues from main nozzle shown by (2). When the
air or steam blows through the inner opening, a partial vacuum is formed
in the space (1) which draws the oil into the burner from the supply
pipe. On entering this vacuous space the oil comes into contact with the
jet and is blown out through the opening (2) in the form of a spray.
This vacuum is high enough to lift the fuel for a considerable distance
without the aid of a pump and for this reason is the type most commonly
met with in practice. A boiler or furnace equipped with this burner will
lift the oil directly to the furnace from the reservoir in the same way
that a feed water injector will lift water into the boiler. With the
commercial injector, the position of the steam jet is made adjustable in
relation to the main jet to meet different feed conditions. The steam
enters the inner port through the end of the pipe shown at the right.
The oil enters the outer port at the right through a port not shown.
[Illustration:
Fig. H. Lassoe-Lovelsin Burner.
]
Fig. C shows a drip feed or “dribbling” burner in which the oil pours
out of the upper port and over the lower port through which the steam or
air issues. As would be expected, the atomization is not as perfect with
this burner as with the atomizer or injector type.
[Illustration:
Fig. I. Sheedy Oil Burner, Used for Locomotives.
]
A burner in which the oil and steam mix before passing out into the
furnace through the final opening is known as a “Chamber burner,” and is
shown by Fig. D. In some respects, at least in construction, it is
similar to the injector burner, but it does not possess the lifting
abilities of the latter because of the open space in front of the steam
nozzle. The atomization takes place largely within the burner because of
the eddy currents of air and oil vapor created both by the vapor
striking the walls of the outer tube and by the large space in which it
has to circulate before passing out of the orifice.
An external blast burner as shown by Fig. E, in which the oil is forced
out of the openings (3–3) at the extreme end of the burner atomizes by
blowing the oil off of the tube by jets of steam directed by a series of
annular openings in a disc. This is really a type of atomizer burner as
will be seen by close inspection. This type must be very carefully
constructed and the steam jets must be kept very clean in order to have
good results for a little variation in the pressure or a small particle
of dirt in the openings will deflect the steam and prevent a perfect oil
spray. It’s one advantage lies in the fact that the oil and air are
always separate and therefore minimize the danger of carbonization.
[Illustration]
It should be noted that the figures just shown in the illustration of
the various classes of burners are diagrammatic only, and that many
modifications in detail are made in the practical burner such as
regulating valves, sliding steam nozzles, etc.
A burner much used in stationary engine practice and with heating
furnaces, where air at two or three ounces pressure is available, is the
mixed pressure burner shown by Fig. F. In this burned steam or air
compressed, to say 80 pounds per square inch is used for breaking up the
fuel oil. A blast of air at low pressure but with considerable volume is
used to support combustion in the furnace. The steam or compressed air
enters the burner at (5) and meets the oil at the nozzle (8) where it is
sprayed into the chamber (9). The oil enters the burner by the pipe (4),
flows into the annular passage around the steam nozzle and meets the
steam at (8). It will be noted that the steam nozzle (5) is free to
slide back and forth in its casing so that the relation between the
steam nozzle and spray nozzle may be adjusted to meet different
operating conditions. This adjustment is affected by the levers (10) at
the end of the burner.
The low pressure air entering through opening (6) from the blower
passes around the chamber (9) and mixes with the oil spray from (8) in
the mixing chamber (7). This causes a violent swirl in (7) with the
result that a comparatively intimate mixture of oil vapor and air is
formed before they issue into the furnace. In many burners of this type
a gauze screen (11) is placed over the mouth of the final orifice so
that back fires are prevented and a still better mixture is formed. Many
burners of this type have been built by the author with very
satisfactory results, and he knows of only one weak point in the type.
This is due to the fact that if a sufficient volume of air is not kept
flowing through the low pressure pipe (6), the oil vapor may collect in
the piping with the result a back fire will wreck all of the low
pressure connections. To prevent this trouble a light galvanized iron
weighted damper was placed beneath (6) which closed the pipe when the
pressure fell below a certain amount. Since this check valve was placed
there were no more pipe fires.
In all cases a sliding damper should be placed in the opening so that
the blast can be regulated to suit the amount of oil injected.
As these burners were used in a closed building continuously without
smoke or smell and with indifferent grade of oil it will be seen that
the combustion was as nearly perfect as could be expected with any type
of oil burner.
Several of these burners were made from ordinary steam pipe fittings
without steam nozzle adjustment.
While the burners shown are arranged to give a flat flame (with the
exception of burner F) they may all be built for a circular flame by
surrounding the injection nozzle with a suitable nozzle. A =ROSE= or
circular flame is particularly desirable for a vertical boiler where it
can be made to conform with the circular shell and apply the heat
directly to the tube sheet through suitable fire brick baffles.
A burner of the injector type shown by Fig. G, has been used by the
Pennsylvania Railroad with a considerable degree of success. The steam
enters the steam nozzle at (12) through the circular openings from which
point it passes through the nozzle (13) and carries the oil from the air
port (14). The mixture or spray of steam and oil passes out of the
nozzle (15) into the furnace. The steam nozzle is threaded into the
casing at (16), and is keyed to the bevel gear (17). Meshing with (17)
is the bevel mounted on the vertical stem which terminates in a
hand-wheel in the engineer’s cab. By turning the bevels, the nozzle
turns in the casing threads causing it to move back and forth for the
adjustment.
In many types of burners having a nozzle similar to (15) a twisted form
of rifling is placed in the bore that gives the escaping gas a rotary
motion. This is very effective in mixing the air and oil vapor and
spreads the flame very close to the orifice. In burners of the chamber
type a spiral vane is sometimes used to gain the same effect, and in one
make a rotating fan, is placed near the opening of the outer nozzle
which gives a sudden whirl to the gases. While this latter attachment
does all that is claimed for it while it is in good repair, it is very
likely to stick and put the burner out of commission.
The Lassoe-Lovelsin locomotive burner is shown by Fig. H in which the
gas exits through a series of holes in the end of the nozzle (22). The
steam enters the outside casing, and unlike the burners just described,
entirely surrounds the central oil nozzle, (20). The steam in passing
through the openings 21–22 draws the oil through the central opening
(23), this oil nozzle being controlled by the needle valve (24) which
terminates in the handle (25). Oil enters the oil nozzle through the
inlet pipe (26).
The Sheedy oil burner shown by Fig. I has a rectangular nozzle for a
flat flame, and has no steam nozzle adjustment. Oil surrounds the steam
nozzle and enters the casing through the upper connection. Air enters
the lower port through the lower opening as shown in the cross-section
of the burner. As the oil flows over the trough formed by the steam
nozzle it meets the jet of steam at (30) and is atomized. The air from
the lower port aids in bringing the combustion near the tip of the
nozzle and therefore prevents carbon deposits from being formed in the
burner as well as spreading the flame at a wide angle.
------------------------------------------------------------------------
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[Illustration]
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=Common Battery Systems= describing the battery, spark coil, and timer.
Many circuit diagrams and systems. Master Vibrators, etc.
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circuits, care and repair, etc.
=Modern Battery Systems=—Including Delco, Remy, Atwater-Kent, etc.
Application of ignition apparatus to self-starting circuit.
=Low Tension Magnetos=—Low tension magnetos as applied to the make and
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By CHARLES P. ROOT
Former Editor “Motor Age”
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Back Firing, Causes and Remedy—Blow Backs—Carburetion
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[Illustration]
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An exhaustive treatise on the Management, Care and Operation of Motor
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=Automobile Driving=—General Instructions—Starting the engine—Advancing
the spark—How to change speeds—Use of the Clutch—The Control
levers—Principles of gear changing—The engine as a factor—Use of
brakes—Causes of irregular firing—To avoid side-slip—The tire bill—Gear
missing in speed changes—Engine thumping—Driving on the brake—How to get
the best work out of a motor—Skidding or side-slip.
=Self-tuition In driving Continued=—The initial trip—Charging
tanks—Starting the engine—Manipulating the control—Correct
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slopes—Picking up the Drive—Driving on the reverse—Entering and leaving
the garage—After the drive—Road risks.
=Another lesson in driving=—Learning the steering and
Control—Preliminary attention to car—Starting—Changing Speed—Coasting,
braking and reversing—Sources of side-slip—To avoid skidding—Non-slip
devices—Choice of Track—Speed limits—Conduct in emergencies—Driving
through city traffic—Meeting horses, cattle and cyclists.
=Difficulty in starting=—Symptoms, causes and remedies.
=Involuntary stops=—Causes and remedies.
=Loss of power=—Causes and remedies.
=Care and maintenance of motor cars=—Private housing—The
garage—Cleaning—Lubricating—Care of tires.
=Care of a car on a tour=—Engine treatment—Overhauling the ignition
apparatus—Accessories and tools for the tour—Stabling the car.
=Laying up a car=—Cleaning the engine—The transmission gear—Connections
and chains—The lubricators—Tire treatment—Laying up for the winter.
=Gasolene=—Its properties and Economical Use—Production of Gasolene—Its
distillation—Specific gravity—Vaporization experiments—Proper design and
function of the carbureter—The ton mileage Method of arriving at
economy—Quality of the fuel.
=Gasolene hints and tips.=
=Operating mechanism of a modern car.=
=Choice of a car, Etc.=—Considerations of price and cost of
maintenance—Small and large cars—New and tried types—Second hand cars.
=Change speed gear=—Various forms—Selective sliding gears—The Panhard
and Mercedes systems—Gate control mechanism, etc.
=Don’ts= for motor car drivers and tire owners.
Price, FLEXIBLE LEATHER $1.50
CLOTH BINDING 1.00
Gas Engine Troubles and Installation
[Illustration]
By J. B. RATHBUN. B. S. C. E.
Author of “Commercial Vehicles for All Purposes,”
“Oxygen—Acetylene Welding,” etc.
420 Pages, 150 Detailed Line Drawings and Illustrations.
¶ A book that shows you HOW TO INSTALL—HOW TO OPERATE—HOW TO MAKE
IMMEDIATE REPAIRS and HOW TO KEEP A GASOLENE ENGINE RUNNING. The
language is simple—The illustrations are clear. The book is
authentic—complete—up-to-the-minute, written by an expert who is
employed daily as a Consulting and Demonstrating Engineer and
Instructor. Nothing has been omitted—It contains no useless
matter—Just the cream of daily experience. Two Folding Trouble
Charts.
CONTENTS
Elementary mechanics—Units of heat and mechanics defined—Fuels—Behavior
of gases under the influence of heat and pressure—Combustion—Work done
by the expansion of gases—Composition of the charge—The elementary gas
engine—Functions of the cylinder, piston connections, rod and
crank—Cycle defined—Four stroke cycle, two stroke cycle, six Stroke
cycle defined—Functions of ports, valves, and cams as applied to
foregoing types—Events in cycles—Periods of ignition, compression, etc.,
outlined—Multiple cylinder engines—Crank relations—Ignition—Flame,
catalytic, hot tube, electric (high and low tension)—Make and break
ignition—Batteries—Spark coils, dynamos—Magnetos—Wiring
systems—Timing—discussion of prominent makes of ignition apparatus—Valve
gears—Practical construction of valves and valve operating
mechanism—Valve timing charts—Location of ports in two stroke cycle
engines—Three port, two-stroke cycle engines—Mixing
valves—Carburetors—Manifolds for multi-cylinder engines—Mufflers—Exhaust
pots, etc.—Cooling systems—Purpose of cooling systems—The radiator—Air
cooling—Tank, hopper and trays—Circulating pumps—Thermo—Syphon—Water vs.
oil—Anti-freezing solutions—Lubrication—Splash, force feed, exhaust
feed, properties of lubricating oils, grease, pumps, strainers, filters,
cups, connections, etc.—Details of approved systems—Construction
details—Engines for various purposes—Electric lighting
engines—Dynamos—Storage batteries—Wiring—Switch
Board—Installation—Engine room
arrangement—Foundations—Piping—Shafting—Hangers, etc.—Operation—_Trouble
Chart_ for location of troubles—Remedies for trouble—Shop
rules—Formulas—Automobile, motor boat and aero motors, _Trouble
Chart_—Accessories—Operation, etc., etc.
Price, FLEXIBLE LEATHER $1.50
CLOTH BINDING 1.00
THE PRACTICAL HANDBOOK OF GAS, OIL, AND STEAM ENGINES
[Illustration]
BY JOHN B. RATHBUN.
Author of “Gas Engine Troubles and Installation,” Editor
“Ignition”—Instructor Chicago Technical College.
370 Pages, 150 Line Drawings and Illustrations.
This book is the most complete and up-to-the-minute book for the
practical man on the subjects of gas, gasoline, oil, and steam engines.
Oil burners for use in steam engines in a useful feature. Special
emphasis is placed on farm tractors and their operation, both oil and
steam driven. The engines described are the latest types, and include
the Diesel, Semi-Diesel Gnome, Low and Turbine types.
CONTENTS
=Heat and Power.=—=Fuels=—Calorific Values of Fuels—Solid,
Liquid and Gaseous Fuels—Kerosene—Gasoline—Crude Oil—Producer
Gas—Illuminating Gas—Coal—Benzol. =Working Cycles=—Definitions
of =Cycles Indicator Diagrams=—Practical Use of the Indicator—=Typical
Four Stroke Cycle Engines=—=Single Cylinder=—=Four
Cylinder=—=Automobile=—=Opposed Type=—V Type—Tandem—Twin Tandem—Rotary
Cylinder—Radial—Diesel—Knight—Argyle—Rotary Valve. =Typical Two
Stroke Cycle Engines=—Two Port—Three Port—Marine—Controlled
Port—Aeronautic—Oechehauser—Gnome Rotary Two Stroke. =Oil
Engines=—Elyria—Marine Diesel—Installation—Aspiration Types—Fairbanks
Morse—Kerosene—Carburetion—Semi-Diesel—Combustion of Heavy Oils.
=Ignition Systems=—Hot Tube System—Low Tension System—High Tension
System—Details of Make-and-Break Batteries—Low Tension Magnetos—High
Tension Magnetos—Coils—Adjustment—Troubles. Carburetors—Principles of
Carburetion—Jet Carburetors—Water Jacketing—Fuel Supply—Different Types
of Auto Carburetors—Adjustment—Carburetor Troubles. =Lubrication=—Forced
Speed—Splash System—=Oil Pumps=—Lubrication Troubles. Cooling
Systems—Evaporation Systems—Radiators—Air Cooling. =Speed
Governors=—Automobiles—Stationary—Adjustment—Mixture—Control Hit and
Miss—Mixed Systems. =Tractors and Various Farm Engines=—Gasoline and Oil
Tractors—Mechanism of Various Types—Steam Tractors—Plowing and Threshing
Costs—Plowing Contests Data—Two Speed Mechanisms—Draw Bar Pole—Oil
Carburetors, etc. Oil Burners—Combustion—High Pressure System—Low
Pressure System—Mixed System—Burners for Furnaces, Locomotives,
Pennsylvania Type, Sheedy Burner, Kirchoff Burner, etc.
Price, FLEXIBLE LEATHER $1.50
SILK CLOTH 1.00
Questions and Answers
For Automobile Students and Mechanics
[Illustration]
—By—
Thomas H. Russell, A.M., M.E.
Author of “Automobile Driving Self-Taught,” “Automobile Motors and
Mechanism.” “Ignition, Timing and Valve Setting,” “Motor Boats:
Construction and Operation,” etc., etc.
A book of 600 Questions and Answers, adapted for teaching School,
the Machine-shop or before the Board of Examining Engineers. This is
the largest, the latest and most authentic book of its kind upon the
market. Prepared especially for Home Study. 150 pages. Bound in
Cloth, Stiff Covers—In fact it is a regular text book.
The Questions and Answers in this book will be found useful by every
Student and Mechanic of Motor Cars and Motoring, as a handy means of
reviewing systematic study or in daily work.
It has long been recognized that the Question and Answer method is most
effective in fixing in the memory facts gained by study or problems that
confront the Mechanic in his daily work; hence it is adapted for the
purpose.
The more important subjects connected with Motor Cars, are treated
individually, there being a separate set of Questions and Answers for
each. For the greater convenience of the reader, the Questions and the
Answers in each set appear on separate pages; the Questions can thus be
used alone for self-instruction, while the Answers if needed are close
at hand for reference.
Minor subjects are covered in a special Catechism, which deals with all
the factors which go to make up the power plant of a Modern Motor Car.
Price, CLOTH $1.00
LEATHER $1.50
AUTOMOBILE MOTORS AND MECHANISM.
[Illustration]
By THOMAS H. RUSSELL, M. E., LL. B. Author of “Automobile Driving
Self-Taught.” “Ignition, Timing and Valve Setting.” “Motor Boats:
Construction and Operation,” etc
Pocket size, 265 pages, Blue flexible leather, round corners, red edges,
fully illustrated
CONTENTS
=The Internal Combustion Engine=—Principles and Construction—Production
of the fuel mixture—Function of the carbureter—The cycle of
operations—Cylinders, piston and rings—Shafts and bearings—Ignition
apparatus—Single and multi-cylinder engines—The two cycle engine—Valves
and their functions—Silencing the exhaust—Engine hints and tips—=A
Typical Modern Motor=—Detailed description of construction—=Governing
and Governors=—The centrifugal governor—Throttle valves—Governing and
control—The hit-or-miss governor—=Carbureters=—The float-feed
principle—The float chamber and jet—Various types of modern
construction—Quality of mixture—Flooding the carbureter—Carbureter
troubles and adjustments, etc.—=Transmission Mechanism=—=The
Clutch=—Various forms in use—Positive and friction clutches—Plate or
disk clutches—The combined disk and cone type—Expanding clutches—Clutch
troubles, etc.—=Gear or Gearing=—Belt and chain gearing—Friction
gear—Spur or tooth gearing—Spiral, helical, worm and bevel
gearing—Epicyclic gear—Infinitely variable gear—=Differential or
Balance Gear=—Its functions—=Shafts and their Functions=—The
crankshaft, half-speed shaft, countershaft, etc.—=Lubrication and
Lubricators=—=Pumps and their Purposes=—=Motor Misfiring, Causes and
Remedies=—=Noises in the Motor, Causes and Remedies=—=Motor Overheating,
Causes and Remedies=—=Electric Motors=—Principles and operation—=Steam
Cars=—The engine, generator, reverse gear, etc.
Price, FLEXIBLE LEATHER $1.50
CLOTH BINDING 1.00
A B C of the MOTORCYCLE
[Illustration]
By W. J. JACKMAN. M. E. Author of “Facts for Motorist,” “Crushed
Stone and Its Uses,” and Similar Books.
Pocket Size, 250 pages, fully Illustrated, Leather and Cloth, Round
Corners, Red Edges. A “Show How” Book for Owners and Operators of
Motorcycles.
CONTENTS
Inception and Evolution of the Motorcycle—Modern Machines and their
Vital Parts—How to Master the Mechanism—Production and Application of
Motive Power—Construction and Operation of the Carbureter—What the
Carbureter Does—Ignition Systems—Batteries and Magnetos—Practical
Methods of Handling—Various Types of Motors—Theory and Effect of
Internal Combustion—Troubles of all Kinds and How to Avoid or Overcome
Them—Lubrication Methods—Transmission or Drive Systems—How to Compute
Horse Power—Relation of Power and Speed—Weather Effects on Gasolene
Engines—Cost of Maintenance on Basis of Mileage—Some Dont’s that will
save Time and Money—Selecting a Motorcycle—Hints for the Buyer—What an
Owner should do on receiving a New Machine—The First Ride.
Price, FLEXIBLE LEATHER $1.50
CLOTH BINDING 1.00
DUSTMAN’S PLAN BOOK
and
COMPLETE MODERN ESTIMATOR of GENERAL BUILDING CONSTRUCTION
By U. M. Dustman, Licensed Architect,
Editor of “The Progressive Builder.”
250 pages, 9×13 inches, Several Books Combined in One.
Invaluable to the Contractor, Builder or Layman.
[Illustration]
Cloth Binding, White Foil Stamping,
Price $2.00
CONTENTS
Designs and Suggestions—Geometrical Problems Illustrated—Roof Trusses
Illustrated—Rafter Diagrams—Construction Diagrams—Stair Work
Diagrams—Stair and Handrailing Tables—Window Frame Work and
Diagrams—Store Front Problems Illustrated—Brick Work Construction and
Tables—Window Frames for Brick Walls—General Construction Problems,
Concrete Work, Arches, Brick Work, Mill Construction, Beams, Columns
and Splices, Framing, Drafting, Properties of Woods and
Metals—Plastering—Painting—Roofs—Tables of Mensuration—Engineering
Tables of Beams, Columns, Channels, etc.—Tables of Rafters—Building
Terms—Builders’ Arithmetic—How to Read Plans—Detailed Estimates of
various mechanical departments—Complete Detailed Specifications
Form—Concrete Mixing, Construction of Houses, Barns, Garages, Silos,
Sidewalks, etc.—Photographs, Plans and Elevations of Many Houses,
Barns. Public Buildings, Out-buildings, etc.
------------------------------------------------------------------------
TRANSCRIBER’S NOTES
1. “Baumé” was consistently misspelled as “Beaumé”. Did not correct.
2. The spelling of words such as “distributor/distributer” and
“carburetor/carbureter” was inconsistent.
3. The section and paragraph numbers are not always sequential.
4. Changed “may read” to “may be read” on p. 22.
5. Changed “engine is instrument” to “engine is an instrument” on p.
27.
6. Changed “use in temperature” to “rise in temperature” on p. 32.
7. Changed “air the same temperature” to “air at the same temperature”
on p. 52.
8. Changed “alcohol than for in the neighborhood” to “alcohol in the
neighborhood” on p. 55.
9. Changed “fuel heated” to “fuel is heated” on p. 56.
10. Changed “moving ports.” to“moving parts.” on p. 64.
11. Changed “reading for the succeeding suction stroke” to “ready for
the succeeding suction stroke” on p. 76.
12. Changed “inlet shots” to “inlet slots” on p. 124.
13. Silently corrected typographical errors.
14. Retained anachronistic and non-standard spellings as printed.
15. Enclosed italics font in _underscores_.
16. Enclosed bold font in =equals=.
17. Superscripts are denoted by a caret before a single superscript
character or a series of superscripted characters enclosed in
curly braces, e.g. M^r. or M^{ister}.
18. Subscripts are denoted by an underscore before a series of
subscripted characters enclosed in curly braces, e.g. H_{2}O.