Transcriber’s Note
Italics are indicated with _underscores_, boldface with =equals signs=,
and superscripts with ^{text} or ^text.
[Illustration: VIEW OF THE COMMERCIAL SALT COMPANY’S BRINE RESERVOIRS
AT RODE HEATH, CHESHIRE,
Showing the Brine being pumped up from a depth of 250 feet
_Frontispiece_
]
PITMAN’S COMMON COMMODITIES
AND INDUSTRIES
SALT
AND THE
SALT INDUSTRY
BY
ALBERT F. CALVERT, F.C.S.
AUTHOR OF “SALT IN CHESHIRE”;
“THE SALT DEPOSITS OF THE WORLD”; ETC.
LONDON
SIR ISAAC PITMAN & SONS, LTD., 1 AMEN CORNER, E.C.4
BATH, MELBOURNE AND NEW YORK
PRINTED BY SIR ISAAC PITMAN
& SONS, LTD., LONDON, BATH,
MELBOURNE AND NEW YORK
PREFACE
The fact that salt is almost universally distributed over the surface
of the globe, and has been worked in a number of countries from time
immemorial, will explain the impossibility, in the limited space at my
disposal, to consider the mineral and its manufacture comprehensively
as the staple of a world-industry. The salt deposits of China, India,
Russia, Japan, and Austria would each require a volume of the size
of this if the subject was to be even adequately represented. I
have, therefore, dared to assume that the public will accept a book
practically restricted to one phase of the matter, and allow me to
concentrate upon our Cheshire salt district and its industry.
Caesar’s _salinators_, who found the natives of Cheshire procuring
brine from little natural springs in the neighbourhoods of Northwich
and Nantwich, taught them to boil the brine and precipitate the salt
crystals in open pans set over open fires, and in the following 1,700
years all the salt of Cheshire was manufactured by that process.
With the discovery of rock salt in 1670, mining was introduced, and
for another 200 years both rock salt and brine salt were produced.
But from causes which I have described, the mines collapsed in rapid
succession from about the middle of the nineteenth century, and fresh
water breaking into the abandoned workings converted them into the
brine reservoirs from which the salt-men have since obtained their
inexhaustible supplies of brine.
But, although the salt industry is one of the oldest in the country,
it has received scant treatment at the hands of authors, and this is
accounted for by the fact that the trade has been conducted by a
comparatively small group of men who have resisted all attempts of
outsiders to participate in either their secrets or their profits. The
desire for information has been consistently rebuked, and practical
details relating to borings, working expenses, levels of brine, and
quantities raised have been jealously concealed. It was my good fortune
to be able to prosecute most of my researches on the spot, and to
supplement the knowledge gained from books, pamphlets, scientific
papers and periodicals, with material contained in private records and
documents placed at my disposal, and information obtained by word of
mouth.
There is romance in every industry, and a modicum of it enters into
the development of the Cheshire salt trade; but for the most part the
story is a chronicle of bitter struggles to maintain a monopoly, of
money thrown away, of produce sold at ruinous loss, of obsolete methods
stubbornly persisted with, and of hardship and injustice callously
inflicted--in a word, of the sordid determination of the salt magnates
to crush competition and control prices. The methods of the Dark Ages
survived both in the manufacture and the marketing of the produce, and
the industry has more than once been reduced almost to ruin through
the war of extermination in which for so many years the salt-men were
engaged. It is not a pretty story, but it is one of unusual interest;
and I have endeavoured in the telling of it to retain the interest and
preserve the essential facts.
ALBERT F. CALVERT.
ROYSTON,
ETON AVENUE, N. W.
CONTENTS
CHAP. PAGE
PREFACE iii
I. THE CHEMISTRY AND PROPERTIES OF SALT 1
II. THE BEGINNINGS OF THE SALT INDUSTRY 8
III. THE CHESHIRE WICHES 32
IV. DEVELOPMENT OF BRINE PROCESSES 56
V. FORMATION AND EXTENT OF THE CHESHIRE DEPOSITS 83
VI. THE CHESHIRE SUBSIDENCES 97
VII. LATEST METHODS OF SALT-MAKING 125
VIII. THE SALT MARKET 142
ILLUSTRATIONS
PAGE
VIEW OF THE COMMERCIAL SALT COMPANY’S BRINE RESERVOIRS AT RODE
HEATH, CHESHIRE _Frontispiece_
ANCIENT SALT WORKS 13
ANCIENT SALT WORKS 19
WIELIEZKA SALT MINES 21
SLANICU, RUMANIA, INTERIOR OF SALT MINE 25
WIELIEZKA SALT MINES 29
SUBSIDENCE OF LAND, NORTHWICH 41
DUNKIRK SUBSIDENCE, NORTHWICH 49
THE CANAL-BURST AND LANDSLIP NEAR NORTHWICH IN 1907 59
A SALT STORE-SHED 67
WITTON BROOK, SUBMERGENCE OF AGRICULTURAL LAND 75
WORKING IN DANGEROUS GROUND AFTER SUBSIDENCE, DUNKIRK LAKE,
NORTHWICH 81
STREET-RAISING IN PROGRESS--HIGH STREET, NORTHWICH 89
THIS ROAD WAS RAISED TWENTY FEET IN TWENTY YEARS. NONE OF
THESE BUILDINGS IS NOW STANDING--NORTHWICH 93
INTERIOR PENNY’S LANE MINE, NORTHWICH 99
REMARKABLE SUBSIDENCE IN NORTHWICH 111
A ROW OF OPEN PANS 119
ILLUSTRATION OF FOUR SCOTT PATENT DOUBLE EFFECT SALT
EVAPORATORS, WITH AUTOMATIC SALT DISCHARGERS, SALT
CONVEYORS, AND HYDRO-EXTRACTORS 131
THE HODGKINSON PATENT SALT-MAKING PLANT 137
SALT AND THE SALT INDUSTRY
CHAPTER I
THE CHEMISTRY AND PROPERTIES OF SALT
“Salt” was the name which was given in the first place to the residue
left by the evaporation of sea-water, but the designation was
subsequently employed to include the other substances held in solution
in the sea, and, at a still later period, the name was still further
extended by chemists to cover all the combinations of a base and an
acid which are now classed as “salts.” Sodium, or sodic chloride Na Cl,
which is now distinguished as “common salt,” is an example of the
simplest type of chemical salt, its molecule consisting of one atom
of the metal sodium combined with one atom of the gas chlorine, both
sodium and chlorine being mono-valent elements, _i.e._, one atom of
each being able to unite with, or displace from a compound, one atom of
hydrogen.
Rock-salt is rarely found in an absolutely pure anhydrous state, in
which it is colourless and perfectly transparent. In most rock-salt
mines such specimens are regarded as curiosities, but in the deposits
of Nevada and of Wieliezka, in Hungary (where the salt, containing
100 per cent. NaCl, is the purest in the world), large masses of
quite transparent salt are encountered. The white opaque mass which
the ordinary person is accustomed to think of as rock-salt, is the
purified product of commerce. The colour of sea-water is affected by
its percentage of salt, the colour changing from blue to green as the
quantity of salt decreases; but sea-salt is generally white, although
not transparent owing to the presence of minute particles of water,
air, etc., in its intercrystalline spaces. But rock-salt is never more
than whitish inclining to grey, and, as a general rule, it is coloured
by earth or mineral impurities. The Salt Range in the Panjab yields
a substance that varies from pink to red, according to the different
quantities of iron present as impurities. That found at Marston, in
Cheshire, varies from yellow to red and brownish-red in colour. Small
blocks of transparent salt of a deep sapphire blue are occasionally
found in the Wieliezka mines. The colour disappears on heating, and
when the salt is ground to powder. It is attributed by some chemists
to the presence of subchloride of sodium, by others to the presence of
thin cavities having parallel surfaces with gas inclusions.
Common salt, which is classed as “sweet” to distinguish it from the
bitter-tasting salts of magnesium, has a peculiar saline taste which
gains in pungency with refinement, and in its pure state is odourless.
In solution, the smallest quantity perceptible to the taste is about 15
grains to the litre, roughly, 68 grains to the gallon.
Common salt is highly soluble in cold water, and rather more so in hot
water, but while it dissolves slightly in alcohol, neither ether nor
oil has any effect upon it. One hundred parts of distilled water at
60° F. (15·5° C.) will dissolve 35·9 parts of chemically pure NaCl. A
saturated solution of common salt, therefore, contains 26·42 per cent.
NaCl. The increase of solubility of NaCl in proportion to the rise in
temperature, calculated by Gay Lussac and Poggiale, is particularly
marked between 100 deg. and 110 deg., when boiling point is passed,
the increase amounting to ·74 parts of 10 deg., as compared with an
increase of one 1·09 parts between freezing and boiling points. In a
double solution of NaCl and some other more soluble salt, as sodium
or magnesium sulphate or magnesium chloride, the solubility of sodium
chloride is very greatly reduced.
The evaporation of brine is slightly less rapid than that of ordinary
pure water, and the boiling point of brine varies with the amount of
NaCl present in solution, from 100·21 deg. when only 1 per cent. NaCl
is present, to 108·99 deg. when the solution contains 29·4 per cent. of
NaCl. A saturated solution of refined table-salt (_i.e._, a solution
containing 26·4 per cent. NaCl) has, at normal temperatures, specific
gravity 1·2. Salt crystals have specific gravity 2·167 at a temperature
of 17°. The salt which separates at high temperature contains no water
of crystallization. But when the thermometer falls much below -15° C.
the crystals have the composition NaCl.2H₂O and are prismatic in shape.
When heated, these give up their water of crystallization and take the
simple composition NaCl.
Pure sodium chloride is not deliquescent (_i.e._, it does not dissolve
and become liquid by absorbing moisture from the air), but, owing
to the presence of minute quantities of magnesium chloride (one of
the most deliquescent substances known), all except the most refined
table-salt appears to be so to a slight extent. Even the finest
table-salt is slightly hygroscopic, its crystals absorbing as much as
·6 per cent. moisture from a damp atmosphere. In some of the mines of
Cheshire and Austria the very fine saline dust that is diffused through
the atmosphere is found by the miners to be extremely irritating to the
eyes and lungs, but all the more usual kinds of salt are sufficiently
hygroscopic to indicate plainly the condition of the atmosphere.
Sodic chloride melts at a very high temperature, and at a still higher
temperature it evaporates, while at white heat it forms thick clouds.
It would be supposed that in the same ocean areas, the proportion of
the salt contents, except where marked differences in temperature
occur, would be fairly constant, but it has been demonstrated that,
even where masses of water of varying densities are superimposed upon
each other, no very complete process of diffusion takes place between
them, and practical salt-makers are familiar with differences in
density which occur in different parts of the same salt pan.
The hardness of a mineral depends upon the degree of cohesion of its
particles; but although no unit of hardness has been determined upon,
and therefore no accurate method of measuring hardness has been arrived
at, minerals have been approximately classed in a comparative table
of ten substances, of which talc is placed at one end and diamond at
the other. In this table, rock salt appears in the second place, and
its hardness is estimated at 2·5. Its cohesion or power of supporting
pressure is, therefore, about twice as great as that of bricks, and the
practical advantage of this property is fully employed in rock-salt
mines, where galleries and roofs are supported upon pillars of salt.
Common salt is a crystalline substance which crystallizes in the
Isometric, Monometric, or Tesseral system. That is to say, each crystal
has three equal perpendicular planes of symmetry and six equal diagonal
planes of symmetry. The crystals generally form cubes having six
rectangular and equilateral faces. When these form on the surface of
brine the sides often collapse, giving the distinctive “hopper-shaped”
forms. More rarely the crystals form in octahedra, having eight
equal, equilateral triangular faces, or in long needles under certain
modifying conditions.
The hollow quadrangular pyramidal form with an irregular inner
surface arranged in steps, which manufactured salt generally takes,
is the result of continuous depositions of crystals from a constantly
saturated solution of brine during a considerable period, being
superimposed layer after layer upon each other.
In his exhaustive explanation of these phenomena, given in his
_Principles of Chemistry_, Mendeléeff says: “If a solution of sodium
chloride be slowly heated from above, where the evaporation takes
place, the upper layer will become saturated before the lower and
cooler layers, and therefore crystallization will begin on the surface,
and the crystals first formed will float--having also dried from
above--on the surface until they become quite soaked. Being heavier
than the solution the crystals are partially immersed in it, and the
following crystallization, also proceeding on the surface, will only
form crystals by the side of the original crystals. A funnel is formed
in this manner. It will be borne on the surface like a boat (if the
liquid be quiescent) because it will grow more from the upper edges.
We can thus understand this, at first sight, strange funnel-form of
crystallized salt. To explain why the crystallization under the above
conditions begins at the surface and not at the lower edges, it must
be mentioned that the specific gravity of a crystal of sodium chloride
is 2·16, and that a solution saturated at 25° contains 26·7 per cent.
of salt and has a specific gravity 1·2004 at 25°; at 15° a saturated
solution contains 26·5 per cent. of salt and has a specific gravity
1·203 at 15°. Hence, a solution saturated at a higher temperature
is specifically lighter, notwithstanding the greater amount of salt
it contains. With many substances, surface crystallization cannot
take place, because their solubility increases more rapidly with the
temperature than their specific gravity decreases. In this case the
saturated solution will always be in the lower layers, where also the
crystallization will take place.”
The acoustic properties of common salt render it an excellent medium
for the transmission of sound, and as it possesses in a high degree the
power of staying decomposition in dead organisms, it is, perhaps, the
commonest of all preservatives. It is largely owing to its preservative
property that common salt is an absolute necessity to the life of man
and the higher animals, from a quarter to half an ounce a day being
sufficient to prevent the putrefaction of food in the digestive tract
in the case of an adult. In agriculture, salt is not only valuable
as a destroyer of weeds and insect life, but used sparingly and with
knowledge, it forms an excellent manure; while its more strictly
chemical value in the manufacture of soda, chlorine, etc., causes it to
play an important part in many branches of industry.
Even at the highest temperatures, heat cannot effect the decomposition
of common salt. At a red heat, pure sodic chloride melts and becomes
liquid, and if cooled again, a solid crystalline mass is formed.
Ordinary salt fuses at a lower temperature and volatilizes when heated
in an open vessel. But even in a closed vessel the purest salt will
volatilize at a white heat. When gases or fluids are present in the
crystalline cavities, heat causes decrepitation.
On the subject of the composition of brine, it is only necessary to add
that it is so extremely variable that no two districts produce brine
springs of the same strength and density, while the composition of
ocean brine varies not only from ocean to ocean, but also for different
parts and different depths in the same plane of water, and with the
different distances from the mouths of large rivers. In the Cheshire
district, the Brine test or Salinometer is graduated to show ounces in
the gallon; but the gallon is the old Winchester Gallon of 231 cub. in.
and not the Imperial Gallon of 277·274 cub. in. These are related to
each other in the proportion of 10 to 12, therefore the Imperial Gallon
will contain ⅕ more than the old gallon. Fully saturated brine by the
Salinometer contains 42 oz. (2 lb. 10 oz.), therefore, in the Imperial
Gallon 50·4 oz. As brines vary from 2 lb. 8 oz., or 40 oz. old measure,
or 3 lb. or 48 oz. Imperial to 2 lb. 10 oz., or 3 lb. 2 oz. Imperial,
so 1,000 gallons, which has been chosen as the measure for assessing
brine-pumpers--under the Brine Pumping Compensation for Subsidence Act
of 1891--will contain under the old measurement 2,625 lb. and under the
Imperial 3,125 lb. of salt.
CHAPTER II
THE BEGINNINGS OF THE SALT INDUSTRY
Salt, being existent in all animal and vegetable life, is coeval with
life itself; it was present in the first herbage which gave nourishment
to the first beast that, in its turn, became food for the first
omnivorous man. In the beginning, man consumed the saline essences
that were required to preserve his body in health, in the form of
sodium chloride, which he absorbed in the uncooked flesh of animals,
birds, and fishes, and in raw green-foods. The herbivorous animals were
equally dependent upon salt, and, finding it in only infinitesimal
quantities in the grasses upon which they fed, instinct directed them
to the sea swamp pasturage and to the outcropping salt deposits. So
long as man’s diet consisted of uncooked foods, his fresh meat provided
him with a sufficiency of salt, but directly he employed a cook-pot
in the preparation of his food, the boiling processes denuded it of
70 per cent. of its natural salt, and it became necessary for him to
make up the deficiency. It must have been at this period that his herds
directed his attention to the “salt licks” from which they satisfied
their own saline wants, and enabled him to secure salt as a distinct
and separate condiment.
It is probable that, from the Palaeolithic Age down to the time of the
early Roman writers, man was content to season his victuals by the
simple process of licking a piece of rock-salt, and we have no record
to indicate the period when salt was first employed in the cooking of
food. From varieties of grain and fragments of pottery that have been
discovered in the dwellings of the cave-men of Belgium, it is supposed
that salt was employed in the cooking of wheat and barley some five
thousand years ago. Thirteen centuries before Christ, fish preserved
in salt was eaten in Ancient Troy, and, according to Herodotus, the
Egyptians not only salted ducks, quails, and a species of sardine which
inhabited the Nile, but also employed salt or brine as an antiseptic
in preparing the bodies of the illustrious dead for the process of
embalming.
We cannot determine the period in which salt came to be regarded as
a symbol of sanctity or entered into the religious ceremonials of
the ancients. We know that in the Levitical Law, promulgated in 1500
B.C., every meat-offering was seasoned with salt, and salt is referred
to in the “Verbal Instructions” which were enunciated by the founder
of Buddhism, five centuries later. By the time of Pythagoras, about
600 B.C., salt was regarded as the emblem of justice, but who shall
say when the Arabs first employed it as a token of friendship, or
the Chinese offered their first oblation to Phelo, the salt deity of
Celestial worship? We read in Herodotus that caravans brought salt
from North Africa, and Schleiden tells us that the priests of Egypt
preferred the salt of Hammomen to that evaporated from sea-water; but
these references do not help us to fix the date when salt became an
article of commerce, or tell us when or where or by whom it was first
produced in a manufactured form. It was rock-salt which the Egyptians
procured from the salt basin of the Sahara, and rock-salt from the
margin of the Red Sea was the variety that is referred to by the
compilers of Biblical history. But, although the natural crude product
was probably the sole form in which it was known in the Western world
by the Ancients, and through the vaunted golden epochs of Babylon,
Byzantium, and Greece, the Chinese--who had invented explosives before
the Romans had perfected the catapult, and had learnt to navigate by
the compass while yet the mariners of the Mediterranean were dependent
upon the stars and their wits--had probably been familiar for ages
with a salt manufactured by a process, the origin of which they had
forgotten, but the practice of which was to remain in operation, almost
without revision, for further thousands of years.
The first mention of salt in the Chinese language is found in the
annals of the Emperor Yu (2205–2197 B.C.), who ordered the province
of Shantung to supply the Court with that commodity. During the Chow
dynasty (1122–249 B.C.) the administration of the salt industry was
conducted by Court officials, but the Crown monopoly of salt was not
instituted until the days of Kuan Chung, who died 645 B.C. Between A.D.
561 and A.D. 583, references to various taxes on salt lead us to the
conclusion that salt was produced at that period from sea-water, salt
marshes, and salt springs, and at the present day salt is produced
in China in three varieties--sea-salt, lake-salt, and well-salt. As
the success of the boiling operation (which antedated by unnumbered
centuries the comparatively modern industry of extracting salt from
sea-water by evaporation in the sun) depends mainly on the condition
of the brine and the time allowed in each stage of the process,
the details were the subject of many series of experiments in the
pursuit of the perfect system, but since about the twelfth century
the following method has been consistently followed by the Chinese
salt-makers. The whole of the sea-shore in the neighbourhood of the
salt works is measured out and divided into a number of small, regular
squares; the surface layer in each is dug out; the bottom of each pit
thus formed is then strewn with straw, and the earth that has been
removed is thrown back upon it. When these brine ovens, as they were
called--which are shaped like chests, 9 ft. long, 2 ft. broad, and 3
ft. deep--are prepared, they are soaked with sea-water. The sea-water
in the interior of the ovens forms brine, and flows through little
ditches into wells which have been dug for its reception. From these
wells, which are about 8 ft. deep, the brine is drawn out and carried
to the boiling ovens. These brine ovens are furnished with large
evaporating pans, three to five of which are attached to each oven. The
boiling takes place at once and is continued without interruption, from
11 p.m. until 10.30 on the following morning, and during this period
the salt is taken out six times. As soon as the salt begins to harden,
pods of the _tsao-chio_ tree are thrown into the pans, in order that
the particles of salt may combine more quickly, and as soon as it is
precipitated, it is removed and the pans are refilled with fresh brine.
On an average, 600 cathés of the best brine yield 140 cathés of pure
salt, which is produced in three qualities and colours--white, dark,
and yellow. The white is the best, the dark is less esteemed, and the
yellow, which is much inferior, has a bitter taste.
Since the fifteenth century, the Chinese have produced salt by solar
evaporation of salt water, according to a simple but satisfactory
process. Pits are dug on the sea-shore and bamboos are laid crosswise
over them. The whole is covered with double mats, and sand is strewn
over the top. Every morning and evening the covering of sand is soaked
with sea-water by the tide, and the salt liquor finds its way into
the pits. As soon as the water has receded, the salt workers appear
with flaming bundles of straw, to test the saline character of the
moisture, which is not regarded as fully impregnated unless the salt
vapour arising from the pits extinguishes the fire. The brine thus
produced is drawn off and run into secondary or crystallizing ponds,
the level of which is set a foot or so below the first series of pits.
The secondary ponds, which are smaller and of less depth, are provided
with carefully-rolled, hard clay bottoms. When a sufficiently thick
crystalline deposit has been formed at the bottom of the secondary
ponds, workmen, starting at the centre, scrape the bottoms, working
outward spirally and finishing at the corner of the pond, where the
coarse crystalline product is collected and allowed to drain. When
drained and dried, the salt is ready for transfer to the market.
In Japan, where the manufacture of sea-salt by boiling or by
spontaneous evaporation was introduced more than two thousand years
ago, the process is similar to that employed in China, but in some
parts of the kingdom the evaporation basin generally employed in solar
evaporation is dispensed with. In the latter method, a level field is
formed close to the sea and sprinkled over with fine sand. Sea-water
is then poured into the field, and, after evaporation of the water,
the salt crystallizes and adheres to the sand. The mixture of salt and
sand is next thrown into a kind of extracting apparatus and sea-water
is poured upon it, whereupon the salt is dissolved and filtered in
the form of a thick salt liquid. In other Japanese salt fields the
concentrated liquor is poured into a crystallization basin prepared for
the purpose, and, upon evaporation of the water by the sun’s heat, the
salt crystallizes.
[Illustration: ANCIENT SALT WORKS
_A._ Wooden Ladle. _B._ Cask. _C._ Tub. _D._ The Master.
_E._Assistant. _F._ The Master’s Wife. _G._ Wooden Spade.
_H._ Boards. _I._ Salt-baskets. _K._ Hoe. _L._ Rake. _M._ Straw.
_N._ Bowls. _O._ Bucket for Blood. _P._ Beer Tankard.
_From an Old Print_ _Published in 1556_·
]
In Italy most of the salt is made by solar evaporation. The salt
grounds, which occupy extensive areas, are furnished with reservoirs
for the preparation of the sea-water by saturation and for the
deposit of salt. The former are known as condensers and the latter
as crystallizing beds, and in both the work is carried on by solar
evaporation only. Every salt-ground, or salt-garden, as it is called,
has a feeding channel for the inflow of sea-water, a drainage channel,
and a network of internal channels at low and high levels, as are
required for immission or drainage purposes. In Portugal and Spain,
salt is made by solar evaporation from sea-water, and although there
are differences between the several methods, they apply only to details
regarding the areas of the salt-grounds or the sizes of the reservoirs.
Let it be clearly understood that all commercial salt is produced
either from the sea or from rock-salt. Sea-water is evaporated to
precipitate its salt either by the heat of the sun or by artificial
heat. Rock-salt is mined and refined for market purposes, and it is
resolved into brine from which the salt is extracted by solar heat or
the process of boiling, but whether the salines are obtained from salt
lakes or from natural brine springs, or are prepared by flooding salt
deposits with water and pumping it out in the form of fully saturated
brine, rock-salt is the foundation for them all. And in all the
processes of manufacture the basic principle is the same, and consists
of applying heat to drive off the liquid which contains the salt and
collecting the crystalline deposit which remains.
The principle of what is described as the boiling process is
fundamental and unalterable, and for thousands of years the plant and
utensils employed in the process underwent no material change. Since
the sixteenth century in England, variations in the shape, size, and
capacity of the pans have been introduced, and experiments have been
made in the re-arrangement of the receptacles and redistribution
of the furnaces, while coal fuel has been substituted for straw and
wood, but it is only in the past twenty-five years that any material
success has been achieved in the matter of economizing and accelerating
the process of production, controlling the heat in order to regulate
the grain of the salt, producing more than one grade of salt in one
operation, or of automatically and continuously collecting the salt as
it is precipitated from the brine.
The earliest exact and detailed description that we have of salt-making
appears in _De Re Metallica_, a famous work by Georgius Agricola, of
Saxony, which was published in 1556, and which for the following 180
years, remained the standard text-book on mining and metallurgy. In
Chapter XII of this work, the preparation of which occupied Agricola
for a quarter of a century, he gives the exhaustive particulars
relating to the boiling process from which the ensuing account is
compiled.
After explaining the method by which sea-water is received into
the first series of prepared trenches, in which the first stage
of evaporation takes place and is thereafter carried into the
second basins, where it is thickened by further evaporation to the
constituency in which it is ready to be converted into salt, Agricola
tells us that the liquor is then boiled in pans placed in sheds
arranged for the purpose. Each shed is divided into three parts. In the
first part is stored the firewood or straw, and in the second is the
fireplace on which is placed the caldron. To the right of the caldron
is a tub for the brine that is to be converted into salt, and on the
left is a bench upon which the salt is placed before being removed to
the third compartment, where it is moulded into cones or tablets and
left to dry in the warm air.
The fireplaces are made 8½ ft. long and 7¾ ft. wide; if wood is burned
in them they are nearly 4 ft. high, but if straw fuel is used, they are
6 ft. in height. The caldrons are rectangular, 8 ft. long and 7 ft.
wide, and 6 in. deep. They are made of sheets of iron or lead, “not
very thick so that the water is heated more quickly by the fire and
is boiled away rapidly.” To prevent the brine from leaking out at the
points where the metal plates are fastened with rivets, the caldrons
are smeared over with a cement of ox-liver, or ox-blood, mixed with
ashes. As soon as the first dipperful of brine is poured from the brine
tub into the caldron, the wood or straw is ignited in the fireplace. If
the firewood consists of faggots or brushwood, the salt will be white,
but if straw is burned the salt is not infrequently blackish from the
sparks which rise with the smoke and settle upon the water.
In order to accelerate the condensation of the brine, the salt-maker
adds and mixes into it bullock’s blood, or calf’s blood, or buck’s
blood, which dissolves and is distributed into all the corners of
the caldron. When the boiling water seems to be mixed with scum, it
is skimmed with a ladle, and from the firing of the furnace to the
skimming of the boiling scum is the work of half an hour. After this it
boils down for another quarter of an hour, and thereafter it begins to
condense into salt. When the brine commences to thicken with the heat,
it is stirred assiduously with a wooden spatula, and then allowed to
boil for an hour. At this stage beer is added to the contents of the
caldron, which is protected from the wind by boards, and the salt is
then withdrawn with a shovel and thrown into baskets. The remaining
brine is allowed to boil for another three-quarters of an hour, when
the salt is again removed and placed in the drying compartment. In
this manner the salters alternately boil the brine and collect the
salt, “day and night, with the exception only of the annual feast
days.” No caldron is able to stand the fire for more than half a year.
New caldrons are washed out three times in the first two weeks, and
afterwards once a week. In this manner the incrustations fall from the
bottom of the caldron, and if this is not done the salt would have to
be made more slowly over a fiercer fire, which not only requires more
brine but burns the plates of the caldron. If any cracks make their
appearance in the caldron, they are filled up with cement. The salt
made during the first two weeks in a new caldron is usually inferior in
quality, being stained by the rust at the bottom where incrustations
have not yet adhered.
Agricola’s description is full of technical exactness in regard to
those parts of the apparatus and the process which are of comparatively
insignificant interest, but it is, unfortunately, silent about details
on which fuller information would be useful. He tells us the capacity
of the tubs in which the brine is conserved, but not of the caldrons
in which it is boiled, and we cannot calculate the quantity by the
dimensions of the receptacles, since he omits to mention the depth
to which they are filled. He explains that it takes half an hour to
fill the baskets with the salt that is drawn from the caldron, but
as he does not give us the dimensions of the baskets employed, or
the amount of wood or straw consumed, we cannot determine the length
of time required to make a certain quantity of salt, or the cost in
fuel. But, condensed and simplified by the elimination of extraneous
particulars and complex technicalities, the foregoing enables us to
obtain a fair idea of the methods employed by the salter of Halle, in
Saxony, assisted by his wife as helper and a youthful stoker--working
naked, on account of the great heat, save for a straw cap and a breech
cloth--in the first half of the sixteenth century.
The subject of the formation of rock-salt deposits will be treated in
a later chapter, in which a description will be given of rock-salt
mining in Cheshire. The primitive methods that characterized the brine
industry have been adhered to with equal tenacity in the winning of
rock-salt. It is extraordinary that, in the manufacture and in the
mining of salt, each successive generation of salt-men, in inheriting
their methods from their forefathers, or adapting them from the miners
of another country, have always preserved the intense conservatism that
appears to be inseparable from the industry, and have resisted all
innovations that have promised to simplify or expedite their labours.
[Illustration: ANCIENT SALT WORKS
_A._ Sheds. _B._ Painted Signs. _C._ First Room. _D._ Second
Room. _E._ Third Room. _F._ Windows. _G._ Window in Roof.
_H_ and _I._ Wells. _K._ Casks. _L._ Pole. _M._ Forked Resting
Sticks
_From an Old Print_ _Published in 1556_·
]
It would be an interminable and unprofitable undertaking to conduct
the reader upon a tour of the salt mines of the world, and explain
the different methods that are adopted to conform with the local
and geological conditions which obtain in the various salt regions.
The systems followed in most countries are governed by traditions
that have their origin in immemorial times, and the disposition to
perpetuate the operations without change through succeeding ages is,
perhaps, traceable to the races that work the mines rather than to
the deposits in which they work. The process of solar evaporation
which is employed to-day on the shores of the Mediterranean and the
Adriatic is practically the same as it was when the civilization of
China was in its infancy; the implements and methods in present use in
the salt mines of Austria, Russia, and Rumania were introduced by the
discoverers of the lodes in the darkest ages. We cannot even fix the
comparatively recent period in which it was decreed that the Rumanian
mines of Tirgu-Ocna and Ocnele-Mari should be exploited by convict
labour, while the Slavic mine was to find employment for free workers
only. Every country, every salt district, and almost every mine has its
peculiar and distinguishing rules, customs, and methods of work, which
are interesting in themselves but of insufficient importance to warrant
detailed consideration in a treatise of this scope. There are, however,
certain salt regions and mines which, by reason of their magnitude and
the possession of unprecedented features, have obtained rank among
the lesser wonders of the world, and for this reason we must devote a
little space to “the Great Salt” of Wieliezka, in Hungary, and to the
great Rumanian salt deposits.
The famous mines of Wieliezka, in the lower Carpathians, about
eight miles from the city of Cracow--with their underground roads,
houses, and monuments; their churches, ball-rooms, and restaurants;
their lakes, bridges, and railway stations--constitute a city
commemorative of the art and industry of bygone periods, and present
a spectacle, weird and splendid, that reminds one of the marvels of
the Thousand-and-One Nights. The Wieliezka system, which has been in
operation since the thirteenth century, extends over an area of about
twelve square miles, and reaches a maximum depth of some 12,000 ft. The
various galleries at present accessible have an aggregate length of 65
miles, and the total length of mining railways is about thirty miles.
Each mine consists of five storeys. The first storey is about 200 ft.
below the surface, and between the different storeys a body of earth
or salt from 80 ft. to 100 ft. thick is left. As in Northwich, many
of the old workings in Wieliezka have fallen in, and whole chambers
and streets have been engulfed in the holes. Broad staircases connect
the various storeys, each of which boasts its distinctive chambers
and thoroughfares. The air in the upper levels is much more moist than
in the lower excavations, with the result that the salt statues in
these apartments are gradually losing their shape. The head of one is
nearly gone, the arms of another are wasted; while the deeper furrows,
which are observable upon the sculptured bodies, give them a grotesque
appearance. The smoke of lamps and wicks adds to the moisture of the
air and darkens the surface of the statues, which might be carved in
black marble. Onward and downward one proceeds, the stairways appear
to be innumerable; the visitor loses all sense of depth, distance, and
direction; chambers and passages lead to further chambers and passages,
until the tour of the workings leaves one with a dominating impression
of limitless repetition. Everything is of solid salt, except where
some insecure roof is supported by huge timbers or a wooden bridge is
thrown over some vast chasm. As depth is attained the air grows drier
and purer, and the points and faces of the rock become more crystalline
and beautiful. Onward and downward still, through labyrinths of shafts,
galleries, and chambers, up crooked passages, and under vaulted
archways, that lead into innumerable, unnamed smaller apartments.
[Illustration: WIELIEZKA SALT MINES, GALICIA. THE BEAUTIFUL FRANCIS
JOSEPH BALL ROOM, MADE OF SALT. THE CHANDELIERS ARE MADE OF POLISHED
SALT CRYSTALS]
Groups and gangs of miners, naked to the hips, are everywhere busy
with pick, mallet, and wedge, with which they block out and separate
the salt slabs from the solid mass. The process has the simplicity
of the age in which it was first employed. The blocks are marked out
on the surface of the rock by grooves. One side is then deepened to
the required thickness, and the face is split off by wedges inserted
under the block. It is then divided into pieces of 100 lb. each and
removed to the shafts, where it is hoisted, stage after stage, to the
surface. The number of labourers continually engaged is from one to
two thousand. The miners, who are muscular, healthy-looking men, are
divided into gangs. The work is carried on in shifts of six hours each,
and in each shift a gang will quarry out about 1,000 lb. weight of salt.
The Letow ball-room, which lies at a depth of 216 ft. below the
surface, dates from 1750, and has been the scene of many Royal visits
and splendid entertainments. One end of the spacious chamber is adorned
with a colossal Austrian eagle, and in an alcove at the opposite end
is set up a crystal throne. The giant chamber which bears the name of
Michalowice, a fearsome and stupendous excavation, was completed in
1701, as the result of forty years of continuous labour. It is 59 ft.
long by 92 ft. broad, and the roof, supported by a wooden framework,
has a height of 118 ft. The chamber is lit by a salt chandelier
furnished with 300 electric bulbs. The Francis Joseph ball-room is
another of the wonders of this subterranean city. It is an immensely
large and immensely lofty apartment, lit by six large chandeliers
fashioned of crystalline rock-salt. Salt statues of Vulcan and
Neptune, which adorn the hall, reflect the electric light from myriad
brilliant points and angles, and contribute to the general impression
of flashing splendour which the scene conveys. Beneath these great
reception rooms, are smaller halls, each beautiful in itself, bearing
the names of royal or princely personages. Massive pyramids of salt and
sculptured monuments, with carved inscriptions, perpetuate the memories
of Emperors and Empresses of Austria, or commemorate their visits to
the mines. Near to the Letow ball-room is the celebrated St. Anthony’s
Chapel, which was hewn in 1698, and for upwards of two centuries has
been the resort of thousands of the devout. The vestibule in the
chapel consists of a symmetrical archway with figures at the sides. The
interior is beautified by an altar bearing a sculptured representation
of the Crucifixion, and flanked by salt effigies of kneeling monks.
Hard by St. Anthony’s Chapel a magnificent shrine is hewn in one of
the passages, peopled with figured saints, which leads to the Queen’s
Chapel, with the superbly-chiselled altar and its view of Bethlehem
carved in the solid salt.
The central railway station in the third storey, and the great
restaurant, with its ponderous pillars and its long vista of latticed
galleries, are among the many marvels of the mines, but nothing it
contains is so wonderful as the subterranean lake, lying 700 ft. below
the surface of the earth. The waters of the lake are dark, thick, and
heavy, and as the boat glides over its surface the slumberous wavelets
roll up against the sides of the grotto with a ghost-like swish. A
ponderous solitude over weighs all. The Styx alone of all the legendary
rivers of death could rival this in stillness. The boat is guided
through the Stephanie and Rudolf grottoes by ropes running on pulleys
along the sides of the curious craft, and the boatman, with his hands
resting on the stern, pushes it with his feet braced against the rope.
Of the sixteen lakes in different parts of the mine, this is the only
one upon which visitors are allowed to go. The report of a gun fired in
the centre of the lake fills the vault with long and lingering echoes,
and the voice of the boatman sounds like a giant’s voice uprising from
the depths of chaos.
The illumination of the mine is arranged according to a regular tariff
based on the number of visitors sharing the expense. For any number
of persons up to twenty, the illumination, which comprehends the
employment of over a thousand candles and electric lamps, costs about
ninety shillings, but for an additional sovereign, which is charged
when a party numbers over thirty persons, the whole mine becomes a
blaze of light.
[Illustration: INTERIOR OF SALT MINE AT SLANICU, RUMANIA
This famous mine has been worked since the time of the Romans.]
Serious calamities at Wieliczka are now practically unknown, owing
to the care exercised by the officials, but minor accidents are
unavoidable. Some few years ago a huge mass of rock-salt, weighing
some 200 tons, fell from the roof of one of the chambers; in 1868 the
mines were flooded by the bursting of a subterranean salt lake; and a
fire in 1815 resulted in the loss of several hundred lives. The early
history of the mines contains the record of several terrible disasters,
including an incendiary fire in 1510, which caused a great number of
deaths, and another fire in 1644, which raged for over a year, and
consumed all the people, horses, and mules who were in the mine when
the fire occurred.
The working of the three great Rumanian salt deposits present other
examples of the persistent survival of ancient methods, but it must
be admitted that an attempt was made at one time to introduce modern
machinery. It was demonstrated that the machine produced more salt in
a given time, and that the waste of about 25 per cent. of the salt
attendant upon manual labour and the use of picks was saved, but as
the supply of salt is practically inexhaustible, and there is no
limit set upon the time of winning it, and as man-power, especially
convict man-power, is cheaper than machinery, the authorities soon
reverted to the old system. In the Slanic mine, in which the salt is
crystalline, white, and almost absolutely pure, the free labourers, of
whom about 500 are employed, are divided into gangs of six men. Each
man takes an oblong piece of the floor of the mine, about as big as
an ordinary tombstone, and, using his pick, scoops round it a narrow
groove about 5 in. deep. This done, he summons the rest of his gang,
and, standing beside him on the slab, they raise and bring down their
picks simultaneously at the word of command. Force is necessary, but
rhythmical accuracy in the planting of the blow is more essential, and
by long practice the men have become so extraordinarily expert that
they scarcely ever diverge a hair’s breadth from the point at which
they aim. In a few minutes the persistent blows detach the slab, which
the six men raise with the aid of a lever. The gang proceed from slab
to slab until all six have been detached and lifted, after which each
man breaks his own slab into chunks and loads it into a truck for
removal to the shaft, through which it is hauled to the surface. An
expert miner’s earnings at this work range from half a crown to three
shillings a day.
The convicts employed in the Tirgu-Ocna and Ocnele-Mari mines are
paid from sixpence to eightpence a day for their work, and, save that
liberty and the hospitality of the local taverns are denied them,
their condition is little worse than that of the free labourers. As
capital punishment does not obtain in Rumania, the convict miners
include murderers, brigands, and the worst class of criminals, and
armed soldiers escort them to and fro between the prison and the mine,
and remain on guard while they are at work. Dashes for liberty used to
be common, and organized attempts to escape have also been attempted,
but now, on the first sign of suspicious behaviour on the part of the
convicts, the order is given for the whole gang to throw themselves
flat upon the ground. As those who disobey the order are immediately
shot, instantaneous compliance with the command is usually observed. On
one occasion a body of disaffected convicts had recourse to a form of
passive resistance, and when the day’s work was over they refused to
leave the mine. The guards and overseers thereupon withdrew and left
the mutineers to reflect in an intolerably salt atmosphere upon the
virtues of fresh water, of which they had no supply. After two days
of torture, the men capitulated. But the work of superintending the
convicts in the mines is a delicate and dangerous task. The overseers
are compelled to mix with the men, and it is but the work of a few
silent minutes for a gang to overpower an unpopular official and
squeeze the breath out of his body. As the murder is a communal affair,
and the practice of making an example of one man _pour l’encourager les
autres_ is not adopted in Rumania, the extent of punishment inflicted
upon the whole gang is less than would be meted out to individual
offenders. As the salt reserves in the three principal mines of Rumania
are estimated at 8,774,000,000 tons, and the annual extraction has
never exceeded 150,000 tons, it follows that, at the present rate of
progress, the deposits cannot be exhausted for several millenniums.
Where the salt deposits are composed of a mineral that is white,
odourless, and practically pure, as in the Wieliezka system and the
mines of Rumania, and particularly if labour is abundant and cheap, and
the industry is a monopoly of the State, rock-salt mining will always
hold its own.
[Illustration: WIELIEZKA SALT MINES, GALICIA. THE RAILWAY STATION ON
THE THIRD LEVEL]
Even in this country, when the old open-pan system of evaporating
salt from brine produced only two tons of salt for the consumption of
a ton of fuel, rock-salt could be raised, purified, and marketed in
competition with white salt, but the modern boiling processes have
effected such substantial improvements and consequent economical
advantages, that the rock-salt industry appears to be doomed to
decay. Rock-salt, as quarried from its native bed, is found in many
variations of colour, from grey and yellow to green and brick red,
according to the nature of the impurities of the locality in which
the deposit lies, and such salt must be cleansed from all traces of
iron, clay, gypsum, or bitumen before it is fit for domestic use. Many
processes have been experimented with for the removal of impurities.
One of the most plausible methods was based on the fact that salt fuses
at a temperature of about 1,750 degrees, and the theory was to remove
all impurities from the fluid mass by the agency of compressed air. The
principle was unsuccessfully experimented with in Würtemberg nearly
half a century ago, but a modern adaptation of the process claimed
to be more successful. The molten material, in this case, ran into
rotating pans and gradually overflowed; and it was then shovelled into
another receptacle and, while subjected to the action of compressed
air, raised by small buckets to a certain height and emptied into
inclined screens, through which it was automatically graded. It was
claimed that from the time of casting the crude material into the
furnace, until the perfect white salt appeared, the process occupied
only fifteen minutes, and that rock-salt could be broken in the mine,
transported, fused, and packed ready for table use in less than two
hours.
At the time when the master-patent for this process was taken out, the
latest brine-evaporating systems were unperfected, and there was some
possibility that the invention might be capable of taking the rock-salt
direct from the mine, eliminating at one stroke all its impurities,
and in the course of an hour or two delivering into the warehouse an
anhydrous salt “at a fraction of the cost of the ordinary process”
of evaporating salt from brine. But by the time that this bold claim
was put forward on behalf of the process, the admitted total cost of
production had been advanced from 4s. to 5s. 8d. per ton, while the
latest patent brine-evaporating system was producing the manufactured
article at a total inclusive cost of 3s. 6d. per ton. Since then, this
rock process was installed in Mexico, persevered with for a while, and
finally discarded because, in the words of Mr. W. L. Bonney, the United
States Consul, “the experiment proved a failure.” Even if the latest
brine process has not “relegated rock-salt mining into the limbo of
extinct enterprises,” it appears certain that it will never be able to
be worked in competition with the process by which salt is manufactured
direct from brine where brine is available.
CHAPTER III
THE CHESHIRE WICHES
If we turn from the study of salt as one of the staples of world
industry to the history of the salt industry in England, we find
that it is practically comprised in the records of the development
of the trade in rock-salt and brine in the county of Cheshire. The
first documentary reference to the existence of saline deposits
in this country, as well as the earliest mention of the method of
native manufacture and of the introduction of the open-pan system of
salt-making, dates from the time of the Roman occupation. The Caesarean
soldiers, who penetrated as far north as the Northwich district, found
the people obtaining salt by the process of pouring brine upon faggots
of charcoal and scraping away the resultant crystalline formation. A
little spring which existed at that period in Sheath Street, Northwich,
furnished the Romans with a limited supply of brine, and from this
source, with the crude plant improvised on the spot, they produced the
first salt ever manufactured in England by the boiling of brine in open
pans.
The Britons named the brine spring at Nantwich “Hellath Wen,” or the
White Pit, on account of the whiteness of the salt produced from its
waters; while the spring at Northwich received the name of “Hellath
Du,” or the Black Pit. The suffix “wich” may have been introduced into
Cheshire direct from the Vikings of the North, or brought there by
way of the south-eastern counties. In Camden’s _Britannia_ (published
in Latin in 1607, and translated by Philemon Holland, 1610), we read
that the word Wiccij “may seeme to have beene derived of those _salt
pittes_ that the old Englishmen in their language named _Wiches_,”
and William Smith, a Cheshire Man and author of a work which is known
as King’s _Vale Royal_ (1656 edition), says: “The house in which the
salt is boiled is called the Wychhouse; whence may be guessed what
_wych_ signifies, and why all those towns where there are salt-springs
or salt made are called by the name of _wych_, viz., _Namptwych_,
_Northwych_, _Middlewych_, _Droitwych_.” But the Norse word _wig_ and
the Anglo-Saxon _wic_ signified, in the original, a dwelling-place,
and in the latter form of _wich_, it is seen in the names of Woolwich,
Norwich, Harwich, Sandwich, etc. The Norse and Danish pirates
who visited our coasts to pillage and procure salt, established
_wigs_--afterwards wiches or hamlets--on the bays and inlets, and
wherever they located themselves they proceeded to make bay-salt. The
word _wich_, in course of time, became identified not with the village
but with the salt manufacture that was carried on there, and when the
Cheshire towns developed the industry they may easily have adopted the
nomenclature that was already regarded as indicative of the manufacture.
In the records of Droitwich, which was also called Durt-wich “by reason
of the wettish ground on which it stands,” we learn that in the year
816, Kenulph, King of the Mercians, gave Hamilton and ten houses in
Wich together with their salt-furnaces, to the church of Worcester,
and that in 906 the same church was endowed by Edwy, King of England,
with Fepstone and five salt-furnaces; but the next earliest references
to the Cheshire Wiches must be searched for among the entries in
Domesday Book, which was prepared between 1084 and 1086. William the
Conqueror’s authorized inquiry as to the several places in which salt
was being made, and the persons who had held proprietorial rights in
them since the time of Edward the Confessor, was productive of much
detailed information. From the zincograph reproduction of the original
made by Mr. William Beaumont in 1863, it would appear that the Cheshire
brine-springs and salt works were strictly held, and were subject to
certain well-defined customs. In several localities the existence of
solitary salt-houses is mentioned, and it would seem safe to infer
that the supply of brine was obtained in the vicinity and the salt was
only made for local consumption. Salt-making for commercial purposes
was confined to Nantwich, in Warmundestron Hundred, and Northwich and
Middlewich in the Hundred of Mildestvic, and, although no figures
relating to output or revenues are given, the laws governing the trade,
the prices charged, and the method of dividing the moneys accruing from
rents and sales are concisely set forth in the following paragraphs--
“Mildestvic hundred. Hugh and William held of the Earl Rode Godric and
Ravesa held it for two manors and were free men.”
“In the same hundred of Mildestvic there was a third Wich called
Norwich (Northwich), which was in farm at eight pounds. In it there
were the same laws and customs as in the other Wiches, and the King
and the Earl divided the receipts in the like manner. All the thanes
who held salt-houses in this Wich gave no Friday’s boilings of salt
the year through. Whoever brought a cart, with two or more oxen, from
another shire, gave 4 pence for the toll. A man from the same shire
gave for his cart 2 pence within the third night after his return home.
If he allowed the third night to pass, he was fined 40 shillings. A man
from another shire paid 1 penny for a horse load. But a man from the
same shire paid 1 styca within the third night after his return, as
aforesaid. A man living in the same hundred, if he carted salt about
through the same county to sell, gave a penny for every cart, for as
many times as he loaded it. If he carried salt on a horse to sell,
he gave 1 penny at Martinmas. Whoso did not pay it at that time was
fined 40 shillings. All the other customs in the Wiches are the same.
This manor was waste when Earl Hugh received it. It is now worth 35
shillings.”
“_Nantwich._--In King Edward’s time there was a Wich in Warmundestron
hundred, in which there was a well for making salt, and between the
King and Earl Edwin there were 8 salt-houses, so divided that of all
their issues and rents the King had two parts and the Earl the third.
But besides these, the Earl had one salt-house adjoining his manor of
Acatone (Acton) which was his own. From this salt-house the Earl had
sufficient salt for his house throughout the year. But if he sold any
from thence, the King had twopence, and the Earl a third penny, for the
toll. In the same Wich many men from the country had salt-houses, of
which this was the custom--
“From our Lord’s Ascension to Martinmas, anyone having a salt-house
might carry home salt for his own house. But if he sold any of it
either there, or elsewhere in the county of Chester, he paid toll
to the King and the Earl. Whoever after Martinmas carried away salt
from any salt-house except the Earl’s, under his custom aforesaid,
paid toll, whether the salt was his own or purchased. These aforesaid
8 salt-houses of the King and the Earl, in every week that salt was
boiled or they were used on a Friday, rendered 16 boilings of salt, of
which 15 made a horse-load. From our Lord’s Ascension to Martinmas,
the salt-houses of the other men did not give these Friday’s boilings.
But from Martinmas to our Lord’s Ascension, these boilings were given
according to custom, as from the salt-houses of the King and the
Earl. All these salt-houses, both of the lord and other people, were
surrounded on one part by a certain river, and on the other part by
a ditch. Whosoever committed a forfeiture within these bounds, might
make amends, either by the payment of 2 shillings, or by 30 boilings
of salt, except in the case of homicide, or of a theft, for which the
thief was adjudged to die. These last, if done here, were dealt with
as in the rest of the shire. If out of the prescribed circuit of the
salt-houses, any person within the county withheld the toll, and was
convicted thereof, he brought it back and was fined 40 shillings, if
a free man; or if not free, 4 shillings. But if he carried the toll
into another shire, where it was demanded the fine was the same. In
King Edward’s time, this Wich, with all pleas in the same hundred,
rendered 21 pounds in farm. When Earl Hugh received it, except only one
salt-house, it was waste. William Maldebeng now holds of the Earl the
same Wich, with all the customs thereto belonging, and all the same
hundred, which is rated at 40 shillings, of which 30 shillings are put
on the land of the said William, and 10 shillings on the land of the
Bishop, and the lands of Richard and Gilbert which they have in the
same hundred, and the Wich is let to farm at 10 pounds.”
“_Middlewich._--In Mildestvich hundred there is another Wich between
the King and the Earl. There, however, the salt-houses were not the
lord’s, but they had the same laws and customs that have been mentioned
in the above-mentioned Wich, and the customs were divided between the
King and the Earl in the same manner. This Wich was let to farm for 8
pounds and the hundred wherein it was, for 40 shillings. The King had
two parts, and the Earl the third. When Earl Hugh received it, it was
waste. The Earl now holds it, and it is let to farm for 25 shillings,
and two wain-loads of salt. But the hundred is worth 40 shillings. From
these two Wiches, whoever carried away bought salt in a wain drawn by
four oxen or more, paid 4d. for the toll; but if by two oxen, 2 pence
if the salt were two horse-loads. A man from another hundred gave 2d.
for a horse-load. But a man of the same hundred gave only a halfpenny
for a horse-load. Whoever loaded his wain so that the axle broke within
a league of either Wich, gave 2 shillings to the King’s or the Earl’s
officers, if he were overtaken within the league. In like manner,
he who loaded his horse, so as to break its back, gave 2 shillings
if overtaken within the league, but nothing if overtaken beyond it.
Whoever made two horse-loads of salt out of one, was fined 40 shillings
if the officers overtook him. If he was not found, nothing was to be
exacted from any other. Men on foot from another hundred buying salt,
paid 2d. for eight men’s loads. Men of the same hundred paid 1d. for
the same number of such loads.”
The first private record relating to salt appears in the foundation
deed of Combermere Abbey, dated 1132, in which Hugh Malbane, the
founder, caused it to be written: “And I also grant to the same monks
the fourth part of the town of Wych, and tythe of my salt and of the
salt pits that are mine, and salt of Blessed Mary the Virgin, and salt
on Friday, and salt for the Abbot’s table as freely as I have it at my
table.”
Ancient Deeds in the Record Office contain occasional reference to salt
properties in the thirteenth and fifteenth centuries which show that
salt was made in limited quantities in Cambridgeshire and at Rye,
Mimera, and Brembre (formerly Hayerskys), in the County of Sussex.
Protests against the importation of salt from abroad, and of
salt-making by foreigners contrary to the liberties and ancient
customs of the borough of Northwich, are recorded in the Harleian
MSS. In response to a complaint made on behalf of the burgesses and
inhabitants of Northwich concerning the mischievous irregularities
committed in the making of salt by “p’sons forrayne and not inhabiting
w/thin the Sḍ towne,” King Henry VIII issued an Order to the Justice
and Chamberlaine of the County Palatine of Chester to the effect:
“_WHEREFORE_ we will and command you that in any case such forrayne
p’son or p’sons not inhabiting within the s/^d towne, do, or hereafter
at any time shall attempt to use makeing of salt contrary to the
lib/^{er}ties and ancient customes of the same within the same towne
without lycence of the burgess and the rulers thereof. _THAT_ then
without delay ye and ether of you from tyme to tyme upon complaynt
or of the rulers and govnors of the same towne do send for all and
every such forrayne p’sons as do or hereafter shall attempt to make
any salt within the s/^d towne of Northwich contrary to the libties
and ancient customes of the same, without the assent and agreem/^t of
the s/^d Burgess and ruler by o/^r writts of subp: to appear before
you in o/ Castle of Chester at there appearance to punish and reforme
them: And also further to order them as right and good conscience shall
require according to the lawes and customes heretobefore used now in
other wyches there abts w/^{th}in o/^r s/^d County Palatyne, for the
reformacon of such transgressions fayle ye not hereof as ye maye intend
to please us.”
In the time of the Tudors, the salt-makers of Cheshire were composed
of natives and “forrayners,” or residents born outside the boundaries
of the county, and in the Northwich Book of Orders is given a list
of ten “outliers” in the town of Northwich who occupied between them
no fewer than eighty-nine salt pans or leads. Although we have no
information as to the exact size and capacity of the evaporating pans
of the period, it is evident that they were made to a regulation scale,
and we read that it was the business of an officer of the Court Leet
to examine the leads and see that they conformed with the standard
dimensions. If the prescribed measurements were exceeded, the official
cut a piece out of the corner of the pan with a pair of shears with
which he was furnished for the purpose, so as to reduce its capacity to
the legal limit.
Only three of these old salt-pans have been recovered, and, of these,
one was cut up and sold as old lead. One which was drawn out of the
river at Northwich in 1866 was forwarded by the River Weaver Trustees
to the Warrington Exhibition, and was transferred subsequently to the
Northwich Museum. This pan measures 3 ft. 8 in. long on one side, and
3 ft. 4½ in. on the other; it has a width of 2 ft. 8 in., and is 4 in.
deep. The thickness of the lead is about half an inch. and the weight
of the pan is 2 cwt., 1 qr. 18 lb. There are raised patterns on each
end of the pan, which was evidently cast, and the sides are rounded up
from the bottom. In 1878, in the vicinity of Ashton’s Salt Works at
Witton, was found a smaller pan made out of a sheet of lead 2 ft. 8
in. square. The sheet was bent up to form a pan and the corners were
hammered together. This lead is 25 in. square by 3 in. in depth, and
has a capacity of about 7 gallons.
In the early years of the reign of James I we have particulars of the
salt districts in Camden’s _Britannia_, and in a letter received in
February, 1605, from Chomley written by one George Johnson. Camden
explains that the Cheshire _Wiches_ were so-called because “there
bee here very notable _salt pits_ and many salt springs often-time
have been found which notwithstanding are stopped up, because it was
provided (as wee read) that for the saving of woods, salt should not be
boiled but in certain places.”
[Illustration: SUBSIDENCE NEAR THE DANE BRIDGE, NORTHWICH]
Meagre as these accounts are in exact particulars, they constitute the
only information we have concerning the supply and treatment of brine
in England in the early days of the industry, and, consequently, they
invite attention. Camden is responsible for the following details--
“At _Northwich_ there is a deep and plentiful brine pit with stairs
about it, by which, when they have drawn the water in their leathern
buckets, they ascend, half naked, to their troughs and fill them, from
whence it is conveyed to the wich-houses about which there stand on
every side many stakes and piles of wood.
“_Nantwich._--There is but one salt pit here (they call it the brine
pit) distant about 14 ft. from the river. From this brine pit they
convey water by wooden troughs into the houses adjoining, where there
stand ready little barrels, fixed in the ground, which they fill with
that water; and at the notice of a bell, they presently make a fire
under their leads, whereof they have six in every house for boiling the
water. These are attended by ‘Wallers’--a name probably derived from
the Anglo-Saxon _weallere_, a boiler; German, _wallen_, to boil--who
with little wooden rakes, draw the salt out of the bottom of them and
put it in baskets, out of which the liquor runs, but the salt remains
and settles....
“The depth of the salt springs is in some places not above three or
four yards. In Nantwich the pit is full 7 yards (deep) from the
footing about the pit: which is guessed to be the natural height of
the ground, though the bank be 6 foot higher, accidentally raised by
rubbish of long making salt or “walling,” as they call it. In two
places within our Township, the spring breaks up so in the meadows as
to fret away not only the grass, but part of the earth, which lies
like a breach at least half a foot or more lower than the turf of the
meadow: and hath a salt liquid ousing (oozing) as it were out of the
meed but very gently.
“_Droitwich_ possesses three fountaines yielding plenty of water to
make salt of, divided asunder by a little brooke of fresh water passing
betweene, by a peculiar gift of nature spring out: out of which most
pure white salt is boiled for six months every yeare, to wit, from
Midsommer to Midwinter, in many set fornaces round about: wherewith a
mighty deal of wood is consumed, _Fakenham Forest_ (where trees grew
sometime thicker), and the woods round about, if men hold their peace,
will by their thinness, make manifest more and more....”
Of the two wells of salt-water at _Middlewich_, which are separated
by a small brook, we are only told that “one stands not open but at
certain set times, because folke willingly steale the watere thereof,
as being of great vertue and efficacie.”
More informative on essential points is the unknown correspondent of
George Johnson, who writes as follows--
“_Namptwich._
“There is in the town of Namptwich two hundred and sixteen
salt-houses of six leads apeece, and every of the said houses
doth spend in wood per annum eight pounds so as there is spent
in wood yearly within the said town in omnibus annis.... £1728
“_Middlewich._
“There is, in the said town, one hundred and seven salt houses
of six leads apeece, and one of four leads and every of the
said houses doth spend yearly in wood the sum of £13. 6. 8, so
as there is spent every year within the said town, £1435. 4. 0.
“_Northwich._
“The said Northwich is a Burrow and holden of the Earle of
Chester by the service of twelve armed men to serve at the
Watergate in Chester in the time of wars betwixt England and
Wales. There is, in the same towne or Burrow, one hundred and
thirteen salt houses, every one containing four leads apeece,
and one odd lead and one four leads which was given to the Earl
of Derby by the Burgesses, occupiers of the said Town, for the
portion of his house, and no land in the Town for it, and every
four leads must have in provision of wood, nine quarters and so
rateable, whether it be four leads or six leads, so that there
is spent in wood in the said town 1026 quarters and a peece
after the rate of five score to the hundred and after the rate
of forty shillings per Quarter comes to £2056. 10. Spent in the
wich houses yearly in wood, £5219. 14.”
The particulars which are given of the salt manufacture in the Wiches
in 1605 and 1607 by George Johnson’s correspondent and by Camden, are
repeated with only the slightest variation half a century later in
King’s _Vale Royal_. But in the latter account we are able to glean
a little more information about the towns themselves. Concerning
Northwich, we are told that it had the mischance to be burnt in July,
Anno 1438, and was “most part miserably consumed with fire,” in
December, 1583. “But through the Benevolence gathered throughout the
Realm, it is new builded, and is in as good case or rather better than
before.” The town in 1656 was divided into two parts, one of which
was called the Cross, while a “very fair church of stone,” called
Northwich Church, stood “without the Town’s-end.” But although it was
called Northwich Church, we are told that it was only a chapel and its
proper name was Witton; a combination of coincidences which caused
the chronicler to conclude “that the town was named first Northwich,
after the finding of the salt.” Of Nantwich, we are only informed that
the town was visited in 1617 by the gracious King’s Most Excellent
Majestie, who, with his own eyes beheld the manner of the brine well
and the labours of the drawers of brine--who, in the course of their
work, “spend the coldest day in frost and snow, without any clothing
more than a shirt with great cheerfulnesse”--and “with his own hand
most princely rewarded them.” Middlewich is described by the same
authority as no market town: “yet may it pass amongst them, as well for
the bigness thereof, as also it hath Burgesses and other privileges,
as the other wiches have, yet it hath a small market of flesh and
other things every Saturday, and yearly two fairs: that is to say on
Ascension Day and St. Luke’s Day. It hath divers streets and lanes,
as King Street, Kinderton Street, Wich House Street, Lewis Street,
Wheelock Street: Pepper Lane: Cow Lane and Dog Lane. But the chiefest
place of all is a broad place in the middest of the Town, in manner of
a market place, called the King’s Mexon.”
A large accumulation of matter of great local and antiquarian interest
is to be found in the Northwich Book of Orders, the Court Rolls, and
the Walling Booke of Northwich, which consist of documents and records
relating to the government of the town and the regulation of its salt
industry about the middle of the seventeenth century. The “Ancient
Customes of the Burrow and Town of Northwich,” the inventory of “The
Liberties and Priviledges of Burgesses,” and the Orders “concerning the
making of salt,” were collected and set down by Peter Warburton, of
Chester, Esquire, Steward of Northwich, and afterwards a Justice of the
Court of Common Pleas at Westminster. At a Court held on 18th December,
1608, this compilation, “so full of interest and instruction,” was
ratified and confirmed by Thomas Berrington, Gentleman, Steward of the
said Court, and a jury of Burgesses, and Thomas Poole, Gentleman, Clerk
of the said Court, was instructed to write them into a Booke “to the
end the same may remain upon record to future ages.”
The Nine Customes, numbered 10 to 18, which were written in 1638,
were supplemented in 1641 by other Nine Customes, numbered 1 to 9,
which had been “heretofore omitted merely through forgetfulness.” Of
the eighty-four Orders relating to salt-making which appear in these
records, the first sixty-one were agreed upon by “The Steward and
Jury at Diverse Courts” up to 1629, the seven following were added in
1630, and seven more appeared on the rolls before Master Poole made a
fair copy of the Orders in 1638. In the following year eight further
regulations were issued. Order No. 84 bears the date of December, 1656,
and only three subsequent unnumbered enactments were included up to
1666, when the record comes to an end.
Although these old Orders (1629–1666) include directions relating to
the general behaviour of the townspeople, injunctions concerning the
sales of liquor and butchers’ meat, the malpractices of begging at
men’s doors, piking or stealing wood, “scoulding or chideing ... to
the trouble or disquietness of the good and honest neighbours,” and
rules for the maintenance of cleanliness in the streets and public
places and the publication and preservation of Proclamations put forth
by the King, the bulk of the laws are framed in the interests of the
staple industry of the district. No detail connected with salt-making,
from the drawing of the brine to the transport of the manufactured
product, is left to chance or the discretion of the individual. The
rights and privileges of Burgesses, and particularly of such as occupy
salt-houses or wallings, are set forth in the Ancient Customes, but
in all particulars relating to the making of salt, the Orders are
paramount and precise. Space does not permit of the reproduction here
of the whole of the regulations, but a few of the Items may be quoted
as evidence of the care and thoroughness with which they were framed.
“7. Item. It is ordered that no man shall enter into the Lead-looker’s
book any more walling or occupation for one Wich-house than six leads
walling upon paine for every offence ... 10s.”
“15. Item. That if any Person or Persons receive into their Houses
any Wood by Night or by day by the way of Exchange for Candles, Meat
or Drink every such Person as well the Changer as the Receiver shall
pay fine to the Lord for every default 5s. or to be punished by the
Steward.”
“17. Item. That every Waller shall sell the salt she maketh by the
Walme or Cranock and not by the sack or load, and at the price which
the officers sett down to be the com’on price of the Towne upon pains
for every default 3s. and also to make up the full price to her Mr.
upon her wages.”
“18. Item. That no Waller nor no other Person shall make any fire in
the Wich-house streets in the night time, and every such offence to
be presented by the Bailiffe at any single Court and punished by the
Steward according to his discretion.”
“22. Item. That no person shall deliver any bryne to be carryed out
of this Towne either in Hodge heads or Barrels (except upon Woemen’s
heads) upon paine to forfeit to the Lord for every such offence ...
20s.”
“24. Item. That there should be left at every pile made at the end of
any Wich-house or Wood roome a yard and a halfe between the said pile
and the Crest of the Pavement to the intent that waynes may have better
passage upon paine of 6s. 8d. presentable at any single Court.”
“26. Item. It is ordered that no Person from henceforth shall be
suffered to wall or occupy any Odd Lead as 3, 5 or 7, but 2, 4 or 6
Leads for avoiding of trouble to the officers except in such case as
cannot be remedied upon paine of ... 10s.”
“27. Item. It is ordered that henceforth no Person shall occupie
Walling unless they first continue a householder for the space of three
years and after such time expired to be allowed by the Steward or his
Deputy, and the Lead-lookers (except he be a Burgess) upon paine to
forfeit for every lead ... 13s. 4d.”
“33. Item. That all Inhabitants and Occupiers of the Towne do aide and
assist lawfully every Officer of the Towne in Executing their office
lawfully upon paine every one that offendeth to pay for every offence
... 10s.”
“40. Item. It is ordered that if any Waller be found making of Course
Salt when they might make it better if they would, the Lead-lookers or
Salt-viewers so finding them and making presentment thereof e’ry such
Waller so offending shall fine to yr Lord for e’ry offence therein ...
2d.”
“43. Item. We do also order that every Occupiers’ Leads of this town
shall henceforth be made Tenn stone weight a peece to the pan before
they be cast, upon paine of the Lead-casters forfeiture to the Lord of
this Towne for every default in casting any Leads contrary to this
order the sum of ... 10s.”
“63. Item. It is also ordered that every occupier of Walling or his
Waller, or his Serv^{ts} shall weekly make cleane ye pavem^t ag^t their
Wich-Houses one yard and a half from the middle of the pavement upon
paine to forfeit for every such offence ... 12d.”
Duly set forth in these records are the forms of oaths to be
administered by the Court to those who “shall well and truly execute
the office” of Constable, Lead-looker, Overseer, Salt-viewer, Assessor,
Killer of Salt, Market Looker, Sealer and Searcher of Leather,
Ale-Taster; Skavinger, Gutter Viewer, Wood Tender, or Pan Cutter. Each
of these important officers in the prescribed form must “swear by the
holy Contents of this Booke,” to “spare no man for any love, favour or
affection” in the fulfilment of his several duties but “of all Defaults
and Defects that you find in the execution of yo^r office you shall
present at every Single Court to be holden after such Default made--So
help you God.”
The compiler of _Vale Royal_ (1656) does not admit that he is indebted
to the Northwich Book of Orders for his information, but he alludes in
general terms to the “authentique rules and customes” which regulate
the manner of making salt in the Cheshire wiches, and adds: “All these
things I leave to be read other where, knowing well their jealous love
to be such towards this their beloved commodity as I should soon incur
some reprehension for being too busie to look narrowly upon such a
beauty.”
[Illustration: DUNKIRK SUBSIDENCE, NEAR NORTHWICH]
In “A Copie of The Walling booke of Northw^{ch},” amongst the Harleian
MSS., the earliest list of occupiers of wich-houses with the number of
leads, together with the names of such persons as had wich-houses of
Inheritance in the town, with their number of leads, was compiled in
1565, and gives a total of “five score and thirteene Salt houses and
one lead.” A list of owners and of salt-houses arranged in the form of
a street directory was drawn up in 1593, and, about 1600, a revised
list, compiled in accordance with the location of the houses, and
giving the number of leads in each, was supplemented by a street plan
of the town. In the list of 1589 it is recorded that--
“Our Soveraigne lady the queene hath two salt-houses of free
occupa’ion, and toulfree wth all and one is Judger of Cogshall.”
In the list of 1604, the King appears as the owner of two salt-houses,
and it is assumable that His Majesty acquired an additional half
of a salt-house in the following year, since, in the more detailed
compilation drawn up in 1605, we read that--
“Our Soveraigne Lord the Kings Maj^{ty} hath two Salt-house and
a halfe which be both towle free and ffine free and is Judger
of Cockshall.”
The King’s name as the owner of “2½ towle free and fine free”
salt-houses heads the list for 1619 and that for 1636–1638. This last
contains the names of forty-six lords and owners of salt-houses, having
an aggregate of over 400 leads.
It was the custom to repeat the legend either at the beginning or the
end of each succeeding list that--
“There is and tyme out of mynd hath been within the Towne of
Northwich 112 four leads and one odde lead and noe more; and
four leads called the Running Wich-house. Soe the totall is 113
four leads and one odde lead.”
This formula was evidently only a fable. The discrepancy between the
figures and the statement was pointed out by a scribe in 1630, who,
having cast up the number of leads tabulated in the list of 1589,
appended the following note: “These leads answere but unto 308 leads
whereas there is 453 leads yearly walled for ut pateat ante: soe that
there wanted 145 leads to make up the full accoumpt for 308 leads and
145 leads make but just 453.”
There are about 450 leads accounted for in the next list, which was
drawn up in 1593, but the clerk persisted in the assumption that what
had been “time out of mynd” could suffer no change, and he formally
declared, despite his own figures to the contrary, that “the totall
some is 113 four leads and one odde lead, which stand in the Towne rowe
as is before written and declared.”
On folio 61 of one of the Harleian MSS., following the list of
Northwich salt-owners for the years 1636–38, are undated lists
of salt-owners of Middlewich and Nantwich. The clerk admits the
incompleteness of the list of twenty-two owners in Middlewich, but he
explains that the names he gives are “as manie as I can learne for the
p’sent,” and he adds, “But the number of their sev’all and respective
howses and leads I cannot learne.” Only five owners appear in the
returns for Nantwich, and the meagre particulars that the clerk has
been able to acquire respecting the other salt districts of Cheshire
are contained in the following note: “There is another Wiche where
there is a great store of Salt made in Cheshire And w^{ch} is of greate
Antiquitie called Fulwich, also Durtwich, and my Lo: Brereton is an
owner of sev’all wich-houses theire. But whoe are owners of the rest I
cannot learne.”
Nantwich was long famous among the Wiches for its production of the
finest and best white salt. The Welsh named it Hellath Wen, and
the _London Magazine_, in 1750, translated the words as the “White
Salt Town,” but there is no reference to the quality or colour of
its output in the present name, which is derived from the Welsh
word “nant,” a vale, and the Saxon “wyche.” That its salt was good,
plentiful, and of considerable commercial value would seem to be shown
by the fact that under the Saxons the supplies were in the hands of the
princes and nobles, and William the Conqueror had not been in England
more than a year before he divided the salt production of Nantwich
between himself and Earl Edwin, who owned some salt-houses in the
district.
According to Leland, there were 400 salt works at Nantwich in the reign
of Henry VIII, but the number was reduced to 216 under Elizabeth, and
in 1624 only 108 were in existence. Nantwich was described in the
_London Magazine_ of 1750 as the largest and most considerable town in
the county next to Chester, but its salt industry at that period was
fast declining. An Act of Parliament which had been obtained in 1734 to
extend the navigation of the river Weaver from Winsford to Nantwich,
was never put into operation. In 1778 the salt works had been reduced
to two, each containing five large pans of wrought iron. The Nantwich
salt industry was practically moribund in 1849, but some twenty-five
tons per week were produced by one maker until 1856, which is the
last year in which salt was made in the district. In 1891 a company
was registered for the purpose of acquiring property in Nantwich and
manufacturing salt from brine, but the necessary financial support
was not forthcoming and the project was abandoned. The decline of the
Nantwich salt industry is ascribed in Poole’s _History of Cheshire_
(1778) to various causes, including the frequent destruction by fire
of the works in the town--“fourteen of which in the memory of persons
living lately, having been destroyed in one day”; to the discovery and
exploitation of new salt springs in adjacent localities; and to the
superior advantages in the matter of accessibility which were possessed
by Northwich and Winsford.
Northwich, described by the Welsh as Hellath-du, became the chief of
the Cheshire salt towns in the seventeenth century, and its output
of brine is still greater than that of any other district. In 1605,
Northwich had 449 leads, against 642 leads at Middlewich and 1,296
leads at Nantwich, but the comparative superiority of the brine pumped
at Nantwich over that of her rivals is demonstrated by the relative
amount of boiling required to precipitate the salt. In Northwich, the
annual expenditure for wood fuel was £2,056; Middlewich, with nearly
one-third more leads, consumed wood fuel to the amount of £1,435
yearly; while Nantwich, working twice as many leads as Middlewich, and
nearly three times the number operated at Northwich, had an annual wood
bill of only £1,728.
In 1670, Winsford, which had only just started as a salt producer,
had two salt works in operation on a small scale. In 1675, Lord
Brereton ignored the output of Winsford in his calculation of the
total annual salt production of the Cheshire works at 26,927 tons.
In 1878, or practically two centuries later, the Cheshire output of
salt was calculated at 2,055,000 tons, made up as follows: Winsford
and District, 1,036,000 tons; Northwich and District, 880,000 tons;
Middlewich and District, 21,000 tons; and the newly-developed Sandbach
District, 118,000 tons. But while Winsford has surpassed her older
competitors in the matter of salt production, Northwich is still the
commercial centre of the industry and the greatest producer of brine;
whereas, in the case of the other districts, the brine is converted
into salt on the spot, the Northwich brine, to the amount of hundreds
of millions of gallons annually, is pumped out of the neighbourhood
through the Marbury pipe, to be employed in the chemical works of
Brunner, Mond & Co., and be manufactured into salt at the Salt Union’s
works at Weston Point.
Compared with the other salt-making centres, the record of Middlewich
is of slight importance, and although the ancient town boasts an
honourable place in the history of the Cheshire Wiches, it now takes a
secondary position among the salt-producing districts.
Lawton, in the south-eastern corner of the Cheshire salt region, is
a comparatively modern entrant into the local industry, for although
the place is of historic importance as the scene of the discovery of
the bottom bed of salt in 1779, white salt has only been manufactured
there for something over 130 years. The deposits, which are found at
a considerable height above sea-level, are of great but undefined
magnitude, as the lowest strata has been bored through for a thickness
of 72 feet, without penetrating the formation. The rock salt here
was acknowledged to be purer than any previously encountered in
Cheshire, and the brine derived therefrom, containing 26·100 chloride
sodium by weight, yields on evaporation an exceptionally high class
of white salt. The Commercial Salt Company, Ltd., which was formed
to work the Hodgkinson Patent Salt-making Process, to which further
reference must be made later, have their works at Lawton, where they
are most conveniently situated in the important matters of transport
and fuel, being on the canal which brings them nearer to the markets
of the Midland Counties than any other salt works in the country, and
obtaining their coal from workings within two miles of the property.
The rock salt formation is so vast that the supply of brine, if not
actually inexhaustible, will allow of an enormous production of salt
for many generations to come. The output of white salt at Lawton for
nearly a century and a half has not appreciably depleted the deposits
and is not at present being drawn upon, as the Commercial Salt Company
are pumping from an excellent “brine run” which is pumped without the
damage to property and subsidence of land that have occurred in other
parts of the Cheshire salt districts.
The chronicle of the salt industry of Winsford is one of the romances
of commerce. Until the river Weaver was made navigable, the Winsford
salt manufacture was limited to the output of only four pans of
unrecorded dimensions, which were probably worked by Middlewich makers.
In 1758, the first year in which the Winsford shippings were recorded
separately, the export of white salt was 1,055 tons. By the end of the
century, Winsford sent 44,384 tons down the river Weaver, and, in the
year 1850, their shipments had increased to 324,249 tons. This output
had risen in 1880 to 794,824 tons of white salt. In the ensuing ten
years there was a slight increase, followed by a sharp decline (in
1890) to 501,548 tons, or a fall from the high-water mark of 834,306
tons in 1881, of no less than 332,758 tons. The decline in the Winsford
make of salt was not arrested by the formation of the Salt Union in
1888, and ten years later the output of white salt had decreased to
403,455 tons, and the export of rock-salt from Winsford, which had
recommenced with an output of 141 tons in 1856 and risen to 28,236 tons
in 1886, ceased in 1898.