MECHANICAL FILTERS.
The term mechanical filters is used to designate a general class of
filters differing in many respects quite radically from the sand
filters previously described. They had their origin in the United
States, and consisted originally of iron or wooden cylinders filled
with sand through which the water was forced at rates of one to two
hundred million gallons per acre daily, or from fifty to one hundred
times the rates usually employed with sand filters. These filters were
first used in paper-mills to remove from the large volumes of water
required the comparatively large particles, which would otherwise
affect the appearance and texture of the paper; and in their earlier
forms they were entirely inadequate to remove the finer particles,
such as the bacteria, and the clay particles which constitute the
turbidity of river waters. Various improvements in construction have
since been made, and, in connection with the use of coagulants, much
more satisfactory results can now be obtained with filters of this
class; and their use has been extended from manufacturing operations to
municipal supplies, in many cases with most satisfactory results.
The information gathered in regard to the conditions essential to the
successful design and operation of these filters in the last few years
is very great, and may be briefly reviewed.
PROVIDENCE EXPERIMENTS.[39]
The first data of importance were secured from a series of experiments
conducted by Mr. Edmund B. Weston of Providence, R. I., in 1893 and
1894, upon the Pawtuxet river water used by
that city. The experimental filter was 30 inches in diameter, and had
a layer of sand 2 feet 10 inches deep. The sand was washed by the use
of a reverse current, the sand being stirred by a revolving rake at the
same time. The amount of coagulant employed was about 0.7 of a grain
per gallon. The raw water was practically free from turbidity, and the
filter was operated to remove color and bacteria.
The removal of color, as stated in Mr. Weston’s report, amounted to
from 70 to 90 per cent. The experiments extended over a period of
ten months. The rate of filtration employed was about 128 million
gallons per acre daily. The bacterial results of the first six months’
operations were rejected by Mr. Weston on account of defective methods
of manipulation.
During the period from November 17, 1893, to January 30, 1894, the
average bacterial efficiency of filtration was about 95 per cent, and
the manipulation was considered to be in every respect satisfactory.
The efficiency was occasionally below 90 per cent, but for four
selected weeks was as high as 98.6 per cent. The average amount of
sulphate of alumina used, as calculated from Mr. Weston’s tables, was
two thirds of a grain per gallon. The highest efficiency followed the
application of a solution of caustic soda to the filtering material.
The first day following this treatment the bacterial efficiency was
above 99 per cent. Afterwards it decreased until January 30, when the
experiments were stopped. The high bacterial efficiency following the
use of caustic soda was of such short duration as to suggest very
grave doubts as to its practical value. It is extremely unfortunate
that the experiments stopped only a week after this experiment, and
the results were never repeated. I consider that the average bacterial
efficiency of about 95 per cent obtained for the period of October 17
to January 30, when the manipulation was considered to be in every way
satisfactory, more nearly represents what can be obtained under these
conditions than the results for certain periods, particularly after the
use of the caustic soda.
LOUISVILLE EXPERIMENTS.[40]
These experiments were inaugurated by the Louisville Water Company
in connection with the manufacturers of certain patented filters.
Mr. Charles Hermany, Chief Engineer of the Company, had general
charge of the experiments. Mr. George W. Fuller was Chief Chemist and
Bacteriologist and had direct charge of the work and has made a most
elaborate report upon the same. In these examinations many devices were
investigated; but the two which particularly deserve our attention are
the filters known as the Warren Filter and the Jewell Filter.
These filters were operated for two periods, namely, from October
18, 1895, to July 30, 1896, and from April 5 to July 24, 1897. The
investigations were directed toward the clarification of the river
water from the mud, and to the removal of bacteria. The water was
substantially free from color. The character of the water at this
point was such that in its best condition at least three fourths of
a grain of sulphate of alumina were necessary for its coagulation,
and with this and with larger quantities of coagulant fair bacterial
purification was nearly always obtained. The problem studied
therefore was principally that of clarification from mud. The average
efficiencies, as shown by the total averages, (page 248,) were as
follows: Warren filter, bacterial efficiency, 96.7 per cent; Jewell
filter, 96.0 per cent.
LORAIN TESTS.[41]
These tests were made by the author of a set of Jewell filters at
Lorain, Ohio. The filters were six in number, each 17 feet in diameter,
having an effective filtering area of 226 square feet each, or 1356
square feet in all. The construction of the filters was in all respects
similar to the Jewell filter used at Louisville. The raw water was from
Lake Erie, and during the examination was
always comparatively clear, but contained considerable numbers of
bacteria. The problem was thus entirely one of bacterial efficiency.
The question of clarification hardly presented itself. Although
the water became turbid at times it did not approach in muddiness
the condition of the Ohio River water, and an amount of coagulant
sufficient for a tolerable bacterial efficiency in all cases was more
than sufficient for clarification.
A summary of the results obtained is as follows:
-----------+--------------+-----------+--------+---------+----------
| Average Rate |Sulphate of| | |Bacterial
Week Ending|of Filtration,| Alumina, |Bacteria|Bacteria |Efficiency
6:00 P.M. | Gallons per |Grains per | in Lake| in |per cent.
| Sq. Ft. Min. |Gallon. | Water. |Effluent.|
-----------+--------------+-----------+--------+---------+----------
June 19 | 1.06 | 2.58 | 1441 | 16 | 98.9
26 | 1.10 | 2.50 | 385 | 6 | 98.4
July 3 | 1.11 | 2.27 | 367 | 9 | 97.5
10 | 1.28 | 1.07 | 154 | 14 | 90.9
17 | 1.14 | 0.94 | 189 | 26 | 86.3
+--------------+-----------+--------+---------+----------
Average | 1.14 | 1.83 | 507 | 14 | 96.4
-----------+--------------+-----------+--------+---------+----------
The average bacterial efficiency was 96.4 per cent with 1.83 grains of
sulphate of alumina per gallon.
PITTSBURG EXPERIMENTS.[42]
The Pittsburg experiments were inaugurated by the Pittsburg Filtration
Commission. The operation of the filters extended from January to
August, 1898. A Jewell and a Warren filter were used similar in design
to those used at Louisville. The raw water contained large numbers of
bacteria, and was also often very turbid, although less turbid than at
Louisville. At times more coagulant was necessary for clarification
than was required for bacterial efficiency; while as a rule more was
required for satisfactory bacterial purification than was necessary for
clarification. The opportunities were therefore favorable for the study
of both of these conditions. The amount of coagulant necessary for
clarification has been mentioned in connection with coagulation.
The results secured upon the relation of the quantity of
coagulant to the number of bacteria in the effluent were more complete
than any other experiments available, and are therefore here reproduced
from the Pittsburg report nearly in full.
It was found that the amount of sulphate of alumina employed was
more important than any other factor in determining the bacterial
efficiency, and special experiments were made to establish the effect
of more and of less coagulant than used in the ordinary work. These
experiments were made upon the Warren filter during May, and with
the Jewell filter during June. The monthly averages for these months
are thus abnormal and are not to be considered. The remaining six
months for each filter may be taken as normal and as representing
approximately the work of these filters under ordinary careful working
conditions.
During the six months when the Warren filter was in normal order the
raw water contained 11,531 bacteria and the effluent 201, the average
bacterial efficiency being 98.26 per cent. The bacterial efficiency was
very constant, ranging only, by months, from 97.48 to 98.96 per cent.
During the same period a sand filter receiving the same water yielded
an effluent having an average of 105 bacteria per cubic centimeter.
The Jewell filter, for the six months in which it was in normal order,
received raw water containing an average of 11,481 bacteria and yielded
an effluent containing an average of 293, the bacterial efficiency
being 97.45 per cent, and ranging, in different months, from 93.23 to
98.61 per cent.
WASTING EFFLUENT AFTER WASHING FILTERS.
After washing a mechanical filter the effluent for the first few
minutes is often inferior in quality to that obtained at other times,
and if samples are taken at these times and averaged with other samples
taken during the run, an apparent efficiency may be obtained inferior
to the true efficiency. To guard against this source of error, whenever
samples have been taken at such times, the average work for the day
has been taken, not as the numerical average of the results, but each
sample has been given weight in proportion to the amount of time which
it could be taken as representing; so that the results represent as
nearly as possible the average number of bacteria in the effluent for
the whole run. As a matter of fact, however, comparatively few samples
were taken during these periods of reduced efficiency, and thus most of
the results represent the normal efficiency exclusive of this period. A
study has been made, however, of the results of examinations of samples
taken directly after washing, somewhat in detail. The following is a
tabular statement of the average results obtained from each filter by
months, including only the results obtained on those days when samples
were taken within twenty minutes after washing, the results of other
days being excluded.
AVERAGE NUMBER OF BACTERIA IN EFFLUENT.
--------------+------------+-------------+-------------+-------------
| Shown by | Within Ten | 11 to 20 | More than
| Record |Minutes after|Minutes after| Twenty
| Sheets. | Washing. | Washing. |Minutes after
| | | | Washing.
--------------+------------+-------------+-------------+-------------
WARREN FILTER.| | | |
February | 115 | | 118 | 114
March | 316 | 50 | 515 | 301
April | 79 | 417 | 207 | 75
May | (Special experiments, omitted.)
June | 197 | 493 | 272 | 170
July | 300 | | 546 | 207
August | 174 | 356 | 601 | 223
| | | |
JEWELL FILTER.| | | |
February | 2453 | 2425 | | 2099
March | 455 | 657 | 958 | 354
April | 99 | 665 | 462 | 165
May | 144 | 998 | 346 | 127
June | (Special experiments, omitted.)
July | 279 | 1330 | 272 | 274
August | 344 | 612 | 323 | 376
--------------+------------+-------------+-------------+-------------
The time of inferior work very rarely exceeded twenty minutes. It
will be seen from the tables that the results as shown by the record
sheets are never very much higher, and are occasionally lower than the
results of samples taken on corresponding days more than twenty minutes
after washing; and thus while a decrease in bacterial efficiency was
noted after washing, no material increase in the average bacterial
efficiency of the mechanical filters would have been obtained if these
results had been excluded. The results for the whole time would be
affected much less than is indicated by the table, because the table
includes only results of those days when samples were taken just after
washing, while the much larger number of days when no such samples were
taken would show no change whatever.
It has been suggested that these inferior effluents after washing
should be wasted. Such a procedure would mean wasting probably on
an average two per cent of the water filtered, and a corresponding
increase in the cost of filtering. Mr. Fuller[43] in his Louisville
report comes to the conclusion that with adequate washing and
coagulation it is unnecessary to waste any effluent, and that inferior
results after washing usually indicate incomplete washing. While our
experiments certainly indicate a reduction in efficiency after washing
so regular and persistent as to make it doubtful whether incomplete
washing can be the cause of it, it may be questioned whether or
not wasting the effluent would be necessary or desirable in actual
operation. At any rate the results as given in this report are not
materially influenced by this factor.
INFLUENCE OF AMOUNT OF SULPHATE OF ALUMINA ON BACTERIAL EFFICIENCY OF
MECHANICAL FILTERS.
The number of bacteria passing a mechanical filter is dependent
principally upon the amount of sulphate of alumina used; and by using
a larger quantity of sulphate of alumina than was actually used in the
experiments the bacterial efficiency could be considerably increased.
To investigate this point, the results obtained each day with each
of the mechanical filters were arranged in the order of the sulphate
of alumina quantities used, and averaged by classes. In this and the
following tables a few abnormal results were omitted.[44] A summary of
the results is as follows:
SUMMARY OF RESULTS WITH WARREN MECHANICAL FILTER, ARRANGED ACCORDING TO
SULPHATE OF ALUMINA QUANTITIES.
------------+----------+--------------------+----------+--------+-----------
Number | | Bacteria. | | |Sulphate of
of Days |Turbidity.+----------+---------+ Per cent |Per cent| Alumina
Represented.| |Raw Water.|Effluent.|remaining.|removed.|used Grains
| | | | | |per Gallon.
------------+----------+----------+---------+----------+--------+-----------
7 | 0.05 | 4,773 | 1713 | 35.89 | 64.11 | 0.00
2 | 0.08 | 2,785 | 850 | 30.52 | 69.48 | 0.12
4 | 0.10 | 5,109 | 726 | 14.21 | 85.79 | 0.26
2 | 0.20 | 8,713 | 214 | 2.45 | 97.55 | 0.36
8 | 0.06 | 3,224 | 112 | 3.47 | 96.53 | 0.44
19 | 0.06 | 3,488 | 123 | 3.53 | 96.47 | 0.55
11 | 0.06 | 5,673 | 154 | 2.71 | 97.29 | 0.64
10 | 0.10 | 6,100 | 112 | 1.84 | 98.16 | 0.74
8 | 0.09 | 8,647 | 148 | 1.71 | 98.29 | 0.85
5 | 0.16 | 5,645 | 142 | 2.52 | 97.48 | 0.93
13 | 0.12 | 10,397 | 200 | 1.92 | 98.08 | 1.07
10 | 0.08 | 12,778 | 121 | 0.95 | 99.05 | 1.13
13 | 0.14 | 13,397 | 164 | 1.22 | 98.78 | 1.25
19 | 0.13 | 10,462 | 160 | 1.53 | 98.47 | 1.34
10 | 0.12 | 12,851 | 107 | 0.83 | 99.17 | 1.46
4 | 0.27 | 16,015 | 77 | 0.48 | 99.52 | 1.57
7 | 0.53 | 12,262 | 191 | 1.18 | 98.82 | 1.64
4 | 0.58 | 26,950 | 347 | 1.29 | 98.71 | 1.74
5 | 0.29 | 14,570 | 86 | 0.59 | 99.41 | 1.84
3 | 0.23 | 13,833 | 153 | 1.11 | 98.89 | 1.92
19 | 0.40 | 18,222 | 92 | 0.50 | 99.50 | 2.48
5 | 0.45 | 29,300 | 1119 | 3.82 | 96.18 | 3.37
5 | 1.06 | 33,030 | 535 | 1.62 | 98.38 | 8.06
------------+----------+----------+---------+----------+--------+-----------
SUMMARY OF RESULTS WITH JEWELL MECHANICAL FILTER, ARRANGED ACCORDING TO
SULPHATE OF ALUMINA QUANTITIES.
------------+----------+----------+---------+----------+--------+-----------
Number | | Bacteria. | | |Sulphate of
of Days |Turbidity.+----------+---------+ Per cent |Per cent| Alumina
Represented.| |Raw Water.|Effluent.|remaining.|removed.|used Grains
| | | | | |per Gallon.
------------+----------+----------+---------+----------+--------+-----------
6 | 0.03 | 14,037 | 6217 | 44.29 | 55.71 | 0.00
5 | 0.07 | 4,267 | 680 | 15.93 | 84.07 | 0.24
14 | 0.06 | 2,613 | 170 | 6.50 | 93.50 | 0.35
10 | 0.06 | 2,446 | 113 | 4.62 | 95.38 | 0.44
9 | 0.11 | 7,303 | 234 | 3.20 | 96.80 | 0.55
20 | 0.09 | 6,979 | 220 | 3.15 | 96.85 | 0.65
9 | 0.08 | 5,191 | 130 | 2.50 | 97.50 | 0.75
16 | 0.12 | 8,504 | 242 | 2.84 | 97.16 | 0.83
22 | 0.16 | 8,506 | 99 | 1.16 | 98.84 | 0.96
12 | 0.11 | 11,998 | 246 | 2.05 | 97.95 | 1.05
14 | 0.18 | 18,982 | 423 | 2.23 | 97.77 | 1.16
5 | 0.14 | 13,981 | 224 | 1.60 | 98.40 | 1.23
9 | 0.27 | 19,806 | 325 | 1.64 | 98.36 | 1.34
14 | 0.27 | 16,549 | 324 | 1.96 | 98.04 | 1.45
9 | 0.29 | 12,194 | 96 | 0.79 | 99.21 | 1.54
6 | 0.25 | 13,483 | 51 | 0.38 | 99.62 | 1.65
7 | 0.53 | 24,243 | 220 | 0.91 | 99.09 | 1.72
3 | 0.90 | 20,953 | 602 | 2.88 | 97.12 | 1.90
5 | 0.43 | 25,958 | 307 | 1.19 | 98.81 | 2.19
4 | 0.84 | 21,017 | 228 | 1.09 | 98.91 | 3.71
------------+----------+----------+---------+----------+--------+-----------
These results are shown graphically by Fig. 21.
[Illustration: FIG. 21.—BACTERIAL EFFICIENCIES OF MECHANICAL FILTERS.]
INFLUENCE OF DEGREE OF TURBIDITY UPON BACTERIAL EFFICIENCY OF
MECHANICAL FILTERS.
It will be noticed by referring to the tables that as the sulphate of
alumina quantities increased the turbidities increased and the numbers
of bacteria increased, as well as the bacterial efficiencies. That
is to say, with the less turbid waters, small sulphate of alumina
quantities have been used, the numbers of bacteria in the raw water
have been low, and the bacterial efficiencies have also been low. With
turbid waters much larger quantities of sulphate of alumina have been
used, the raw water has contained more bacteria, and the bacterial
efficiencies have been higher. It may be then that the increased
efficiencies with increased quantities of sulphate of alumina are not
due alone to the increased sulphate of alumina, but in part also to
other conditions. Thus it may be easier to remove a large percentage of
bacteria from a water containing many than from a water containing only
a few.
To investigate this matter and eliminate the influence of turbidity and
numbers of bacteria in the raw water, the results were first classified
with reference to turbidity. The results with waters having turbidities
of 0.10 or less, and called for convenience turbid waters, are arranged
by alum quantities as before. Afterwards the results obtained with
turbidities from 0.11 to 0.50, and called for convenience muddy
waters, are grouped; and finally the results with turbid water having
turbidities of 0.51 and over, and called for convenience thick waters.
The results thus arranged are as follows:
SUMMARY OF RESULTS WITH WARREN MECHANICAL FILTER, ARRANGED ACCORDING
TO TURBIDITIES AND SULPHATE OF ALUMINA QUANTITIES.
------------+----------+--------------------+----------+--------+-----------
| | | | |Sulphate of
Number | | Bacteria. | Per cent |Per cent| Alumina
of Days |Turbidity.+----------+---------+remaining.|removed.|used Grains
Represented.| |Raw Water.|Effluent.| | |per Gallon.
------------+----------+----------+---------+----------+--------+-----------
7 | 0.05 | 4,773 | 1713 | 35.89 | 64.11 | 0.00
2 | 0.07 | 2,785 | 850 | 30.52 | 69.48 | 0.12
12 | 0.06 | 3,209 | 224 | 7.00 | 93.00 | 0.42
31 | 0.06 | 4,238 | 119 | 2.81 | 97.19 | 0.60
9 | 0.06 | 7,953 | 130 | 1.64 | 98.36 | 0.84
16 | 0.04 | 11,265 | 137 | 1.22 | 98.78 | 1.11
29 | 0.06 | 11,500 | 158 | 1.37 | 98.63 | 1.58
| | | | | |
5 | 0.17 | 8,783 | 416 | 4.73 | 95.27 | 0.36
10 | 0.16 | 6,535 | 165 | 2.54 | 97.46 | 0.85
13 | 0.19 | 13,253 | 186 | 1.40 | 98.60 | 1.13
15 | 0.22 | 10,944 | 93 | 0.85 | 99.15 | 1.36
13 | 0.29 | 14,089 | 112 | 0.80 | 99.20 | 1.73
10 | 0.35 | 18,088 | 102 | 0.57 | 99.43 | 2.38
5 | 0.29 | 25,580 | 540 | 2.11 | 97.89 | 4.30
| | | | | |
6 | 0.87 | 25,433 | 369 | 1.45 | 98.55 | 1.74
6 | 0.73 | 26,566 | 79 | 0.30 | 99.70 | 2.64
4 | 1.35 | 42,037 | 1388 | 3.30 | 96.70 | 8.16
------------+----------+----------+---------+----------+--------+-----------
SUMMARY OF RESULTS WITH JEWELL MECHANICAL FILTER, ARRANGED ACCORDING
TO TURBIDITIES AND SULPHATE OF ALUMINA QUANTITIES.
------------+----------+--------------------+----------+--------+-----------
| | | | |Sulphate of
Number | | Bacteria. | | | Alumina
of Days |Turbidity.+----------+---------+ Per cent |Per cent|used Grains
Represented.| |Raw Water.|Effluent.|remaining.|removed.|per Gallon.
------------+----------+----------+---------+----------+--------+-----------
6 | 0.03 | 14,037 | 6217 | 44.29 | 55.71 | 0.00
3 | 0.07 | 5,170 | 991 | 19.15 | 80.85 | 0.21
25 | 0.05 | 2,403 | 143 | 5.95 | 94.05 | 0.38
20 | 0.06 | 6,531 | 185 | 2.84 | 97.16 | 0.64
27 | 0.06 | 5,811 | 122 | 2.10 | 97.90 | 0.88
14 | 0.06 | 14,978 | 412 | 2.75 | 97.25 | 1.11
10 | 0.06 | 15,787 | 390 | 2.47 | 97.53 | 1.37
10 | 0.05 | 10,847 | 47 | 0.43 | 99.57 | 2.17
| | | | | |
14 | 0.16 | 7,525 | 256 | 3.40 | 96.60 | 0.60
17 | 0.24 | 11,310 | 208 | 1.84 | 98.16 | 0.91
15 | 0.24 | 15,441 | 262 | 1.70 | 98.30 | 1.13
10 | 0.28 | 17,842 | 232 | 1.30 | 98.70 | 1.43
8 | 0.29 | 9,556 | 59 | 0.62 | 99.38 | 1.59
4 | 0.29 | 20,212 | 135 | 0.67 | 99.33 | 2.00
| | | | | |
5 | 0.66 | 23,680 | 336 | 1.42 | 98.58 | 1.42
7 | 0.96 | 30,200 | 475 | 1.57 | 98.43 | 1.74
4 | 1.25 | 37,587 | 496 | 1.32 | 98.68 | 2.81
------------+----------+----------+---------+----------+--------+-----------
The following table shows the bacterial efficiencies with turbid,
muddy, and thick waters, with substantially equal quantities of
sulphate of alumina:
-------------------------------+-------------------------------------
Grains of Sulphate of Alumina.|Corresponding Bacterial Efficiencies.
----------+----------+---------+-----------+----------+--------------
Turbid. | Muddy. | Thick. | Turbid. | Muddy. | Thick.
----------+----------+---------+-----------+----------+--------------
WARREN FILTER.
0.42 | 0.36 | | 93.00 | 95.27 |
0.84 | 0.85 | | 98.36 | 97.46 |
1.11 | 1.13 | | 98.78 | 98.60 |
1.58 | 1.73 | 1.74 | 98.63 | 99.20 | 98.55
| 2.38 | 2.64 | | 99.43 | 99.70
| 4.30 | 8.16 | | 97.89 | 96.70
JEWELL FILTER.
0.64 | 0.60 | | 97.16 | 96.60 |
0.88 | 0.91 | | 97.90 | 98.16 |
1.11 | 1.13 | | 97.25 | 98.30 |
1.37 | 1.43 | 1.42 | 97.53 | 98.70 | 98.58
2.17 | 1.59 | 1.74 | 99.57 | 99.38 | 98.43
| 2.00 | 2.81 | | 99.33 | 98.68
----------+----------+---------+-----------+-------------------------
It appears from this table that waters of various degrees of turbidity
give substantially equal bacterial efficiencies with equal quantities
of sulphate of alumina, the results varying as often in one direction
as the other. Within certain limits it may thus be said that turbidity
is without influence upon the bacterial efficiency obtained in
mechanical filtration.
It must be borne in mind, however, that the quantities of sulphate
of alumina, with very few exceptions, were sufficient to produce
full coagulation. Mr. Fuller has shown in his Louisville report that
considerable quantities of sulphate of alumina may be added to turbid
waters without producing appreciable coagulation; and therefore if
a quantity of sulphate of alumina sufficient to produce a certain
bacterial efficiency in a clear water should be added to a water so
turbid that it was unable to coagulate it, scarcely any effect would
be produced. The above statement therefore only applies in those cases
where sufficient sulphate of alumina is used to adequately coagulate
the water.
As the numbers of bacteria often vary with the turbidity, the variation
in the numbers of bacteria in the different classes is much less than
in the first tables; but to further investigate the question of whether
the numbers of bacteria in the raw water have an important influence
upon the bacterial efficiencies, each of the two largest classes in the
foregoing tables was divided into two parts, according to the bacterial
numbers in the raw water, namely, the results from the Jewell filter
with turbid waters and with sulphate of alumina quantities ranging from
0.75 to 1.00 grain per gallon, and the results from the Warren filter
with turbid waters and with sulphate of alumina quantities of 1.25
grains per gallon and upward. The results are as follows:
------------+----------+--------------------+----------+--------+-----------
| | | | |Sulphate
Number | | Bacteria. | | |of Alumina
of Days |Turbidity.+----------+---------+ Per cent |Per cent|used Grains
Represented.| |Raw Water.|Effluent.|remaining.|removed.|per Gallon.
------------+----------+----------+---------+----------+--------+-----------
JEWELL FILTER.
14 | 0.05 | 3,938 | 81 | 2.06 | 97.94 | 0.88
13 | 0.07 | 7,827 | 167 | 2.13 | 97.87 | 0.87
WARREN FILTER.
15 | 0.06 | 3,545 | 59 | 1.66 | 98.34 | 1.67
14 | 0.06 | 20,022 | 265 | 1.32 | 98.68 | 1.48
------------+----------+----------+---------+----------+--------+-----------
It will be observed that the bacterial efficiencies are substantially
the same, with the lower and with the higher numbers of bacteria in
the raw water. That is to say, other things being equal, as the number
of bacteria increase in the raw water the number of bacteria in the
effluent increase in the same ratio. A further analysis of other groups
of results would perhaps show variations in one direction or the other,
but on the whole it is believed that the comparison is a fair one, and
that there is no well-marked tendency for bacterial efficiencies of
mechanical filters to increase or decrease with increasing numbers of
bacteria.
AVERAGE RESULTS OBTAINED WITH VARIOUS QUANTITIES OF SULPHATE OF ALUMINA.
As it appears that neither the turbidity nor the number of bacteria in
the raw water has a material influence upon the percentage bacterial
efficiency obtained, we can take the results given above, which
include all the results obtained (except a very few abnormal ones) for
computing the various efficiencies obtained with various quantities of
sulphate of alumina. These results are graphically shown by Fig. 21, p.
167, on which lines have been drawn indicating the normal efficiencies
from various quantities of sulphate of alumina as deduced from our
experiments.
In computing the amount of sulphate of alumina which it would be
necessary to use in operating a plant at a given place to give these
efficiencies, the quantities of sulphate of alumina shown by the
diagram can be taken as those which it would be necessary to use during
those days in the year when the raw water was clear, or sufficiently
clear, so that the amounts of sulphate of alumina mentioned would
suffice to properly coagulate it.
TYPES OF MECHANICAL FILTERS.
Sections of the Warren and Jewell filters used at Pittsburg are
presented herewith. The filters here shown are practically identical
with those used at Lorain and Louisville, and nearly all the exact
information regarding mechanical filters relates to filters of these
types. These sections show clearly the constructions used at Pittsburg
and Louisville, but there are some points in connection with the
designs of these filters which require to be considered more in detail.
The simplest idea of a mechanical filter is a tub, with sand in the
bottom and some form of drainage system. Water is run over the sand,
passes through it, and is collected by the drainage system. When the
sand becomes clogged it is washed by the use of a reverse current of
water. This reverse current of water is so rapid as to preclude the use
of a drainage system consisting of gravel, tile-drains, etc., such as
are used in sand filters operated at lower rates, and instead metallic
strainers in some form are used. The sand comes directly against these
strainers, which are made as coarse as it is possible to have them,
without allowing the sand to pass.
The rate of washing is usually from five to seven gallons per square
foot per minute. In the Warren filter the openings in the strainers at
the bottom are 6 to 8 per cent of the total area, and during washing
the water has an average velocity of 0.20 foot per second upward
through them. This velocity is so slow that the friction of the water
in passing through the openings in the screen is practically nothing.
A result of this is that if there is any unequal resistance of the
sand to the water, the bulk of the water goes up at the points of least
resistance in the sand.
[Illustration: FIG. 22.—SECTION OF JEWELL MECHANICAL FILTER USED IN
PITTSBURG EXPERIMENTS.]
This tendency would be fatal were it not for the revolving rake which
loosens and mixes the sand and largely corrects it. The correction,
however, is imperfect, and some parts of the filter are washed more
than others.
The rake is also necessary to prevent the separation of sand into
coarser and finer particles. It is practically impossible to get
filter sand the grains of which are all of the same size. When a filter
is washed the tendency is for the wash water to go up in limited areas.
The larger sand grains tend to collect at these points while the
finer grains collect in places where there is no upward current, or
where it is less rapid. In many filters this tendency is very strong.
The revolving rake is necessary to correct it, and to keep the sand
thoroughly mixed, otherwise when a filter is put in operation after
washing, the frictional resistance through the coarse sand being less,
the bulk of the water goes through it, with the result that a part of
the area, and the part which is least efficient as a filter, passes
nearly all of the water, and with inferior results.
In the Jewell filter provision is made for the distribution of the wash
water over the whole area in another way. The strainers have areas at
the surface amounting to 1.2 to 1.4 per cent of the whole area, but
the water before reaching them passes through throats much smaller in
size than the strainer outlets, and amounting in the aggregate to only
about 0.07 per cent of the filter area. When washing at a rate of seven
gallons per square foot per minute, water passes through these necks
at a velocity of 22 feet per second. The friction and velocity head in
passing these necks is estimated to be about 30 vertical feet, and is
so much greater than the friction of the outlets proper, and of the
sand, that the water passes through each strainer with approximately
the same velocity, and the wash water is equally distributed over the
whole area of the bottom of the filter.
This result is accomplished, however, at a great loss of head in the
wash water. When a filter is washed from the pressure-mains without
separate pumping, the pressure is usually sufficient and there is no
disadvantage in the arrangement. When, however, the water is specially
pumped for washing, the required head is much greater than would
otherwise be necessary.
[Illustration: MECHANICAL FILTERS AT ELMIRA, N. Y. OUTLET TO FILTERS
WITH CONTROLLER AND PURE-WATER FLUME.
[_To face page 174._]
]
It would not be possible to increase the size of the necks, thereby
decreasing the friction, without increasing very largely the size
of the pipes in the underdrainage system into which the strainers are
fastened. These pipes are so small that during washing the velocity in
them is about 13 feet per second, and if the throats of the necks were
increased without also enlarging these pipes, the friction would be so
reduced that most of the water would go through the necks nearest the
supply, thus failing to reach the object to be attained.
A more rational system would be to increase the sizes of all the
waterways in the outlet and wash-water system. The Jewell filter is
also provided with a rake to keep the sand mixed during washing, as
this is necessary even with the complete distribution of wash-water
over the area of the filter.
Both the Warren and the Jewell filters are provided with receptacles
through which the water passes after receiving the coagulant, and
before entering the filter. In the Jewell filter the receptacle, called
a sedimentation-basin, is of such size as to hold as much water as is
filtered in 15 minutes. In the Warren filter the receptacle is entirely
independent and larger, holding about an hour’s supply.
The rates of filtration used in the experiments have ranged from less
than 100 to about 130 million gallons per acre daily. To employ a rate
much higher than this involves the use of a much coarser sand, or an
increase in the height of water upon the filter to an impracticable
extent. There would seem to be no material advantage in the use of
lower rates within certain limits, while the cost of filters would be
greatly increased.
The sand used in the Warren filters has been crushed quartz. In the
Jewell filters a silicious sand from Red Wing, Minn., with rounded
grains has been used. These sands are somewhat coarser than are
commonly used in sand filters, and the uniformity coefficients are
very low. It is necessary to use sand with the very lowest uniformity
coefficients to avoid the separation of sand particles according to
sizes as mentioned above, and for this reason the sand must be
selected with much greater care than is required for sand filters.
[Illustration: PLAN JUST ABOVE COPPER.
SECTION SHOWING FILTER DURING ORDINARY OPERATION.
FIG. 23.—WARREN FILTER: PITTSBURG EXPERIMENTS. SECTION NO. 1.]
[Illustration: PLAN OF AGITATOR, GUTTER CASTINGS, ETC.
SECTION SHOWING FILTER DURING OPERATION OF WASHING.
FIG. 24.—WARREN FILTER: PITTSBURG EXPERIMENTS. SECTION NO. 2.]
The round-grained sand is more readily and completely washed than the
angular crushed quartz. It has been claimed that the crushed quartz is
more efficient as a filtering material, but the evidence of this is not
very clear.
The amount of water filtered by a filter between washings is, in a
general way, about the same as that filtered by a sand filter between
scrapings, in relation to its area. The amount of water required for
washing is, on an average, about equal to a vertical column 5 or 6
feet high equal in area to the area of the filter, exclusive of water
on the top of the filter wasted before the current is reversed. With
clear waters, as for instance, the Allegheny at low water, the amount
of washing is almost directly proportional to the amount of sulphate
of alumina used. With muddy waters the sulphate of alumina required is
proportional to the mud, and the frequency of washing and the amount of
wash-water are proportional to both. The amount of wash-water required
averages about five per cent; with very muddy waters more is required.
At Louisville, with the worst waters, the per cents of wash-water rose
at times to 30 per cent of the total quantity of water filtered.
The rate of filtration with mechanical filters should be kept as
constant as possible, and can be regulated by devices similar to
those described in connection with sand filters. Owing to the smaller
areas and capacities, the amounts of water to be handled in the units
are smaller, and the regulating devices are thus smaller, and have
always been made of metal, either cast iron or copper. None of the
devices employed in the above-mentioned experiments has been entirely
satisfactory in this respect. The devices employed have been too small,
and the water has gone through at too high velocities to allow close
adjustment.
[Illustration: MECHANICAL FILTERS AT ELMIRA, N. Y. UPPER PLATFORM AND
GENERAL ARRANGEMENT OF FILTERS.
[_To face page 178._]
]
As between the two types of filters, the Jewell filter requires a large
loss of head. The water has to be pumped at a sufficient elevation
to reach the top of a tank about 18 feet high, while the effluent
must be drawn off at the extreme bottom. The Warren filter is much
more economical in head, the plants at Pittsburg and Louisville only
requiring about 9 feet from the inlet to the outlet.
The earlier mechanical filters were usually constructed of wrought
iron or steel plates. More recently wooden tanks have been commonly
employed, although steel is regarded as preferable. Concrete or masonry
tanks have been suggested, but they have not as yet been employed.
EFFICIENCY OF MECHANICAL FILTERS.
The efficiency of mechanical filters depends entirely upon the use of
coagulants. Without coagulants they can only be used to remove very
large particles. The efficiency of the filtration depends much more
upon the kind, and amount, and method of application of coagulant than
upon the arrangement of the filter. In fact, the arrangements of the
filter are more directed to the convenience and economy of operation
and washing than towards the efficiency of the results.
The conditions which control the efficiency of mechanical filters
have been discussed in connection with coagulation. With sufficient
coagulant the removal of turbidity or mud is complete. Color also can
be removed with these filters. The bacterial efficiencies secured with
them have been discussed at length in connection with the Pittsburg
experiments.
With careful coagulation and manipulation it is possible to get 98 per
cent bacterial efficiency without difficulty. The results are somewhat
irregular, for reasons not as yet fully understood. On some occasions
higher bacterial efficiencies are secured with smaller quantities of
coagulant, while at other times the efficiencies are less without
apparent reason. There seems to be a limit to the bacterial efficiency
which can be secured with any amount of sulphate of alumina and
rapid filtration, and it is doubtful if a plant could be operated to
regularly secure as high a bacterial efficiency as 99 per cent with any
amount of sulphate of alumina.
PRESSURE FILTERS.
Pressure mechanical filters are constructed in entirely closed
receptacles, through which the water is forced under pressure and not
by gravity. Many of the earlier mechanical filters were of this type.
In small plants this system has the distinct advantage that the water
can be pumped from a river or other source of supply through a filter
direct to the reservoir or into the mains, while any other system would
involve a second pumping. Pressure filters are extensively used for
hotel supplies, etc., where, from the conditions, gravity filters are
impossible. The practical objections to this system have been found
to be so great that it is rarely used under other conditions. Some
experiments were made at Louisville with a filter of this type, but
they were not long continued, and aside from them there is no precise
information as to what can be accomplished with filters of this type.