Development

Air Shutters: The first engines had no provision for throttling the

intake air. This allowed the engine to run on its own lubricating oil

when the throttle was in idle position. As a result the engine idled too

fast, thereby causing either excessive taxiing speeds or rapid brake

wear. This inability to idle slowly also caused high landing speeds

since the propeller did not turn slowly enough to act as an airbrake.

Figure 1 shows the first model. Note that the tubular air intakes on top

of the cylinders have no valves. Figure 32 shows a later model. Note the

butterfly valves in the U-shaped air intakes. Here they are shown fully

opened. When the throttle was placed in idle position these valves

automatically closed and prevented air from flowing past them. Air could

then only enter from the back of the intakes. Since less air could flow

into the cylinders, the force of their explosions was reduced, which, in

turn, lowered the idling revolutions per minute. Figure 28 shows a

cylinder from a more advanced model. Note the circular opening between

the air intake and the intake/exhaust housing. A barrel type of valve

fitted into this opening. One of these valves can be seen just below and

to the left of the cylinder. When the throttle was placed in idle

position this valve rotated to a position which cut off almost all of

the airflow into its cylinder. This increased the vacuum formed toward

the end of the intake stroke, thereby causing more resistance, which

reduced the idling rpm to that of a gasoline engine.[16]

[Illustration: Figure 32.--Front left view of engine from Packard Motor

Car Co. 50-hour test, 1930, showing butterfly valve type venturi

throttles. (Smithsonian photo A48325E.)]

[Illustration: Figure 33.--Front left view of engine from U.S. Navy

test, 1931, showing spiral oil cooler. (Smithsonian photo A48324A.)]

Crankcase: It was strengthened by having external ribs added. Note the

contrast between the first engine, figure 2, and a later model, figure

32.

Oil Cooler: The drum-shaped honeycombed cooler was replaced by a spiral

pipe type located between the engine cowl and the crankcase. Figure 3

shows an example of the former type of cooler located at the top of the

engine between two of the cylinders. Figure 33 illustrates the latter

type located between the cowling and the crankcase.

Cylinder Fastening: Early models had their cylinders strapped and bolted

to the crankcase. Later ones had them only strapped. Figure 2 shows a

bolt-fastened clamp between two of the cylinders on the first engine.

Figure 19 shows a later model without any bolts holding down the

cylinders.

Pistons: The pistons used in the 1929 engine had one compression ring

and one oil scraper ring above the piston pin, and one oil scraper ring

below it. There were three grooves, two above the piston pin, and one

below it.[17] Pistons used in 1930 had two compression rings, one oil

scraper ring above the piston pin, and one oil scraper ring below it.

There were four grooves, three above the piston pin, and one below

it.[18] The 1931 pistons had one compression ring above the piston pin,

and one compression ring and four oil scraper rings below it. There were

four grooves, one above the piston pin, and three below it.[19]

[Illustration: Figure 34.--Modified pistons after endurance run. U.S.

Navy test, 1931. (Smithsonian photo A48325D.)]

Combustion Chamber: In 1931 the contour of the cylinder head was changed

slightly. This improved the combustion efficiency to the extent that the

stroke of the fuel pumps could be decreased about 15 percent. The

specific fuel consumption then decreased about 10 percent. In addition

the compression ratio was reduced from 16:1 to 14:1.[20]

These changes were designed to eliminate smoke from the exhaust at

cruising speed, and to reduce it at wide-open throttle.

Valves: A two-valve-per-cylinder model was built, but not put into

production. It featured more horsepower (300), a higher rate of

revolutions per minute (2000), and a better specific fuel consumption

(about .35 lb/hp/hr).[21]

Capt. Woolson designed the production model with a single large valve

for each cylinder. This was done in order to shorten the development

period, for it is easier to design a single valve which serves both the

intake and exhaust functions than one valve for each function. Not only

are there fewer parts, but more important, there are no heat-dissipating

problems. Although the single valve is heated when it releases the

exhaust gases, it is immediately cooled by the incoming air of the next

cycle. This cooling advantage is not shared by a valve which only passes

exhaust gases.[22]

Cylinder Head: Ribs were added to increase its rigidity (compare fig. 32

with fig. 33).

Engine Size: A 400-hp model was developed in 1930. It was not put into

production.[23]

The First Airplane Diesel Engine: Packard Model DR-980 of 1928 · 第 21 / 44 题