himself; for he was a capital draughtsman, and used to speak of drawing
as the "alphabet of the engineer." The drawing only showed a little
bit of the intended machine, and Brunel did not yet think it advisable
to communicate to Maudslay the precise object he had in view; for
inventors are usually very chary of explaining their schemes to others,
for fear of being anticipated. Again Brunel appeared at Maudslay's
shop with a further drawing, still not explaining his design; but at
the third visit, immediately on looking at the fresh drawings he had
brought, Maudslay exclaimed, "Ah! now I see what you are thinking of;
you want machinery for making blocks." At this Brunel became more
communicative, and explained his designs to the mechanic, who fully
entered into his views, and went on from that time forward striving to
his utmost to work out the inventor's conceptions and embody them in a
practical machine.
While still occupied on the models, which were begun in 1800, Maudslay
removed his shop from Wells-street, where he was assisted by a single
journeyman, to Margaret-street, Cavendish-square, where he had greater
room for carrying on his trade, and was also enabled to increase the
number of his hands. The working models were ready for inspection by
Sir Samuel Bentham and the Lords of the Admiralty in 1801, and having
been fully approved by them, Brunel was authorized to proceed with the
execution of the requisite machinery for the manufacture of the ship's
blocks required for the Royal Navy. The whole of this machinery was
executed by Henry Maudslay; it occupied him very fully for nearly six
years, so that the manufacture of blocks by the new process was not
begun until September, 1808.
We despair of being able to give any adequate description in words of
the intricate arrangements and mode of action of the block-making
machinery. Let any one attempt to describe the much more simple and
familiar process by which a shoemaker makes a pair of shoes, and he
will find how inadequate mere words are to describe any mechanical
operation.[13] Suffice it to say, that the machinery was of the most
beautiful manufacture and finish, and even at this day will bear
comparison with the most perfect machines which can be turned out with
all the improved appliances of modern tools. The framing was of
cast-iron, while the parts exposed to violent and rapid action were all
of the best hardened steel. In turning out the various parts, Maudslay
found his slide rest of indispensable value. Indeed, without this
contrivance, it is doubtful whether machinery of so delicate and
intricate a character could possibly have been executed. There was not
one, but many machines in the series, each devoted to a special
operation in the formation of a block. Thus there were various
sawing-machines,--the Straight Cross-Cutting Saw, the Circular
Cross-Cutting Saw, the Reciprocating Ripping-saw, and the Circular
Ripping-Saw. Then there were the Boring Machines, and the Mortising
Machine, of beautiful construction, for cutting the sheave-holes,
furnished with numerous chisels, each making from 110 to 150 strokes a
minute, and cutting at every stroke a chip as thick as pasteboard with
the utmost precision. In addition to these were the Corner-Saw for
cutting off the corners of the block, the Shaping Machine for
accurately forming the outside surfaces, the Scoring Engine for cutting
the groove round the longest diameter of the block for the reception of
the rope, and various other machines for drilling, riveting, and
finishing the blocks, besides those for making the sheaves.
The total number of machines employed in the various operations of
making a ship's block by the new method was forty-four; and after being
regularly employed in Portsmouth Dockyard for upwards of fifty years,
they are still as perfect in their action as on the day they were
erected. They constitute one of the most ingenious and complete
collections of tools ever invented for making articles in wood, being
capable of performing most of the practical operations of carpentry
with the utmost accuracy and finish. The machines are worked by a
steam-engine of 32-horse power, which is also used for various other
dockyard purposes. Under the new system of block-making it was found
that the articles were better made, supplied with much greater
rapidity, and executed at a greatly reduced cost. Only ten men, with
the new machinery, could perform the work which before had required a
hundred and ten men to execute, and not fewer than 160,000 blocks of
various kinds and sizes could be turned out in a year, worth not less
than 541,000L.[14]
The satisfactory execution of the block-machinery brought Maudslay a
large accession of fame and business; and the premises in Margaret
Street proving much too limited for his requirements, he again resolved
to shift his quarters. He found a piece of ground suitable for his
purpose in Westminster Road, Lambeth. Little more than a century since
it formed part of a Marsh, the name of which is still retained in the
adjoining street; its principal productions being bulrushes and
willows, which were haunted in certain seasons by snipe and waterfowl.
An enterprising riding-master had erected some premises on a part of
the marsh, which he used for a riding-school; but the speculation not
answering, they were sold, and Henry Maudslay became the proprietor.
Hither he removed his machinery from Margaret Street in 1810, adding
fresh plant from time to time as it was required; and with the aid of
his late excellent partner he built up the far-famed establishment of
Maudslay, Field, and Co. There he went on improving his old tools and
inventing new ones, as the necessity for them arose, until the original
slide-lathes used for making the block-machinery became thrown into the
shade by the comparatively gigantic machine-tools of the modern school.
Yet the original lathes are still to be found in the collection of the
firm in Westminster Road, and continue to do their daily quota of work
with the same precision as they did when turned out of the hands of
their inventor and maker some sixty years ago.
It is unnecessary that we should describe in any great detail the
further career of Henry Maudslay. The rest of his life was full of
useful and profitable work to others as well as to himself. His
business embraced the making of flour and saw mills, mint machinery,
and steam-engines of all kinds. Before he left Margaret Street, in
1807, he took out a patent for improvements in the steam-engine, by
which he much simplified its parts, and secured greater directness of
action. His new engine was called the Pyramidal, because of its form,
and was the first move towards what are now called Direct-acting
Engines, in which the lateral movement of the piston is communicated by
connecting-rods to the rotatory movement of the crank-shaft. Mr.
Nasmyth says of it, that "on account of its great simplicity and
GET-AT-ABILITY of parts, its compactness and self-contained steadiness,
this engine has been the parent of a vast progeny, all more or less
marked by the distinguishing features of the original design, which is
still in as high favour as ever." Mr. Maudslay also directed his
attention in like manner to the improvement of the marine engine, which
he made so simple and effective as to become in a great measure the
type of its class; and it has held its ground almost unchanged for
nearly thirty years. The 'Regent,' which was the first steamboat that
plied between London and Margate, was fitted with engines by Maudslay
in 1816; and it proved the forerunner of a vast number of marine
engines, the manufacture of which soon became one of the most important
branches of mechanical engineering.
Another of Mr. Maudslay's inventions was his machine for punching
boiler-plates, by which the production of ironwork of many kinds was
greatly facilitated. This improvement originated in the contract which
he held for some years for supplying the Royal Navy with iron plates
for ships' tanks. The operations of shearing and punching had before
been very imperfectly done by hand, with great expenditure of labour.
To improve the style of the work and lessen the labour, Maudslay
invented the machine now in general use, by which the holes punched in
the iron plate are exactly equidistant, and the subsequent operation of
riveting is greatly facilitated. One of the results of the improved
method was the great saving which was at once effected in the cost of
preparing the plates to receive the rivets, the price of which was
reduced from seven shillings per tank to ninepence. He continued to
devote himself to the last to the improvement of the lathe,--in his
opinion the master-machine, the life and soul of engine-turning, of
which the planing, screw-cutting, and other machines in common use, are
but modifications. In one of the early lathes which he contrived and
made, the mandrill was nine inches in diameter; it was driven by
wheel-gearing like a crane motion, and adapted to different speeds.
Some of his friends, on first looking at it, said he was going "too
fast;" but he lived to see work projected on so large a scale as to
prove that his conceptions were just, and that he had merely
anticipated by a few years the mechanical progress of his time. His
large removable bar-lathe was a highly important tool of the same kind.
It was used to turn surfaces many feet in diameter. While it could be
used for boring wheels, or the side-rods of marine engines, it could
turn a roller or cylinder twice or three times the diameter of its own
centres from the ground-level, and indeed could drive round work of any
diameter that would clear the roof of the shop. This was therefore an
almost universal tool, capable of very extensive uses. Indeed much of
the work now executed by means of special tools, such as the planing or
slotting machine, was then done in the lathe, which was used as a
cutter-shaping machine, fitted with various appliances according to the
work.
Maudslay's love of accuracy also led him from an early period to study
the subject of improved screw-cutting. The importance of this
department of mechanism can scarcely be overrated, the solidity and
permanency of most mechanical structures mainly depending on the
employment of the screw, at the same time that the parts can be readily
separated for renewal or repair. Any one can form an idea of the
importance of the screw as an element in mechanical construction by
examining say a steam-engine, and counting the number of screws
employed in holding it together. Previous to the time at which the
subject occupied the attention of our mechanic, the tools used for
making screws were of the most rude and inexact kind. The screws were
for the most part cut by hand: the small by filing, the larger by
chipping and filing. In consequence of the great difficulty of making
them, as few were used as possible; and cotters, cotterils, or
forelocks, were employed instead. Screws, however, were to a certain
extent indispensable; and each manufacturing establishment made them
after their own fashion. There was an utter want of uniformity. No
system was observed as to "pitch," i.e. the number of threads to the
inch, nor was any rule followed as to the form of those threads. Every
bolt and nut was sort of specialty in itself, and neither owed nor
admitted of any community with its neighbours. To such an extent was
this irregularity carried, that all bolts and their corresponding nuts
had to be marked as belonging to each other; and any mixing of them
together led to endless trouble, hopeless confusion, and enormous
expense. Indeed none but those who lived in the comparatively early
days of machine-manufacture can form an adequate idea of the annoyance
occasioned by the want of system in this branch of detail, or duly
appreciate the services rendered by Maudslay to mechanical engineering
by the practical measures which he was among the first to introduce for
its remedy. In his system of screw-cutting machinery, his taps and
dies, and screw-tackle generally, he laid the foundations of all that
has since been done in this essential branch of machine-construction,
in which he was so ably followed up by several of the eminent mechanics
brought up in his school, and more especially by Joseph Clement and
Joseph Whitworth. One of his earliest self-acting screw lathes, moved
by a guide-screw and wheels after the plan followed by the latter
engineer, cut screws of large diameter and of any required pitch. As
an illustration of its completeness and accuracy, we may mention that
by its means a screw five feet in length, and two inches in diameter,
was cut with fifty threads to the inch; the nut to fit on to it being
twelve inches long, and containing six hundred threads. This screw was
principally used for dividing scales for astronomical purposes; and by
its means divisions were produced so minute that they could not be
detected without the aid of a magnifier. The screw, which was sent for
exhibition to the Society of Arts, is still carefully preserved amongst
the specimens of Maudslay's handicraft at the Lambeth Works, and is a
piece of delicate work which every skilled mechanic will thoroughly
appreciate. Yet the tool by which this fine piece of turning was
produced was not an exceptional tool, but was daily employed in the
ordinary work of the manufactory.
Like every good workman who takes pride in his craft, he kept his tools
in first-rate order, clean, and tidily arranged, so that he could lay
his hand upon the thing he wanted at once, without loss of time. They
are still preserved in the state in which he left them, and strikingly
illustrate his love of order, "nattiness," and dexterity. Mr. Nasmyth
says of him that you could see the man's character in whatever work he
turned out; and as the connoisseur in art will exclaim at sight of a
picture, "That is Turner," or "That is Stansfield," detecting the hand
of the master in it, so the experienced mechanician, at sight of one of
his machines or engines, will be equally ready to exclaim, "That is
Maudslay;" for the characteristic style of the master-mind is as clear
to the experienced eye in the case of the finished machine as the
touches of the artist's pencil are in the case of the finished picture.
Every mechanical contrivance that became the subject of his study came
forth from his hand and mind rearranged, simplified, and made new, with
the impress of his individuality stamped upon it. He at once stripped
the subject of all unnecessary complications; for he possessed a
wonderful faculty of KNOWING WHAT TO DO WITHOUT--the result of his
clearness of insight into mechanical adaptations, and the accurate and
well-defined notions he had formed of the precise object to be
accomplished. "Every member or separate machine in the system of
block-machinery," says Mr. Nasmyth, "is full of Maudslay's presence;
and in that machinery, as constructed by him, is to be found the parent
of every engineering tool by the aid of which we are now achieving such
great things in mechanical construction. To the tools of which
Maudslay furnished the prototypes are we mainly indebted for the
perfection of our textile machinery, our locomotives, our marine
engines, and the various implements of art, of agriculture, and of war.
If any one who can enter into the details of this subject will be at
the pains to analyse, if I may so term it, the machinery of our modern
engineering workshops, he will find in all of them the strongly-marked
features of Maudslay's parent machine, the slide rest and slide
system--whether it be a planing machine, a slotting machine, a
slide-lathe, or any other of the wonderful tools which are now enabling
us to accomplish so much in mechanism."
One of the things in which Mr. Maudslay took just pride was in the
excellence of his work. In designing and executing it, his main object
was to do it in the best possible style and finish, altogether
irrespective of the probable pecuniary results. This he regarded in
the light of a duty he could not and would not evade, independent of
its being a good investment for securing a future reputation; and the
character which he thus obtained, although at times purchased at great
cost, eventually justified the soundness of his views. As the eminent
Mr. Penn, the head of the great engineering firm, is accustomed to say,
"I cannot afford to turn out second-rate work," so Mr. Maudslay found
both character and profit in striving after the highest excellence in
his productions. He was particular even in the minutest details. Thus
one of the points on which he insisted--apparently a trivial matter,
but in reality of considerable importance in mechanical
construction--was the avoidance of sharp interior angles in ironwork,
whether wrought or cast; for he found that in such interior angles
cracks were apt to originate; and when the article was a tool, the
sharp angle was less pleasant to the hand as well as to the eye. In
the application of his favourite round or hollow corner system--as, for
instance, in the case of the points of junction of the arms of a wheel
with its centre and rim--he used to illustrate its superiority by
holding up his hand and pointing out the nice rounded hollow at the
junction of the fingers, or by referring to the junction of the
branches to the stem of a tree. Hence he made a point of having all
the angles of his machine framework nicely rounded off on their
exterior, and carefully hollowed in their interior angles. In forging
such articles he would so shape his metal before bending that the
result should be the right hollow or rounded corner when bent; the
anticipated external angle falling into its proper place when the bar
so shaped was brought to its ultimate form. In all such matters of
detail he was greatly assisted by his early dexterity as a blacksmith;
and he used to say that to be a good smith you must be able to SEE in
the bar of iron the object proposed to be got out of it by the hammer
or the tool, just as the sculptor is supposed to see in the block of
stone the statue which he proposes to bring forth from it by his mind
and his chisel.
Mr. Maudslay did not allow himself to forget his skill in the use of
the hammer, and to the last he took pleasure in handling it, sometimes
in the way of business, and often through sheer love of his art. Mr
Nasmyth says, "It was one of my duties, while acting as assistant in
his beautiful little workshop, to keep up a stock of handy bars of lead
which he had placed on a shelf under his work-bench, which was of thick
slate for the more ready making of his usual illustrative sketches of
machinery in chalk. His love of iron-forging led him to take delight
in forging the models of work to be ultimately done in iron; and cold
lead being of about the same malleability as red-hot iron, furnished a
convenient material for illustrating the method to be adopted with the
large work. I well remember the smile of satisfaction that lit up his
honest face when he met with a good excuse for 'having a go at' one of
the bars of lead with hammer and anvil as if it were a bar of iron; and
how, with a few dexterous strokes, punchings of holes, and rounded
notches, he would give the rough bar or block its desired form. He
always aimed at working it out of the solid as much as possible, so as
to avoid the risk of any concealed defect, to which ironwork built up
of welded parts is so liable; and when he had thus cleverly finished
his model, he used forthwith to send for the foreman of smiths, and
show him how he was to instruct his men as to the proper forging of the
desired object." One of Mr. Maudslay's old workmen, when informing us
of the skilful manner in which he handled the file, said, "It was a
pleasure to see him handle a tool of any kind, but he was QUITE
SPLENDID with an eighteen-inch file!" The vice at which he worked was
constructed by himself, and it was perfect of its kind. It could be
turned round to any position on the bench; the jaws would turn from the
horizontal to the perpendicular or any other position--upside-down if
necessary--and they would open twelve inches parallel.
Mr. Nasmyth furnishes the following further recollections of Mr.
Maudslay, which will serve in some measure to illustrate his personal
character. "Henry Maudslay," he says, "lived in the days of
snuff-taking, which unhappily, as I think, has given way to the
cigar-smoking system. He enjoyed his occasional pinch very much. It
generally preceded the giving out of a new notion or suggestion for an
improvement or alteration of some job in hand. As with most of those
who enjoy their pinch, about three times as much was taken between the
fingers as was utilized by the nose, and the consequence was that a
large unconsumed surplus collected in the folds of the master's
waistcoat as he sat working at his bench. Sometimes a file, or a tool,
or some small piece of work would drop, and then it was my duty to go
down on my knees and fetch it up. On such occasions, while waiting for
the article, he would take the opportunity of pulling down his
waistcoat front, which had become disarranged by his energetic working
at the bench; and many a time have I come up with the dropped article,
half-blinded by the snuff jerked into my eyes from off his waistcoat
front.
"All the while he was at work he would be narrating some incident in
his past life, or describing the progress of some new and important
undertaking, in illustrating which he would use the bit of chalk ready
to his hand upon the slate bench before him, which was thus in almost
constant use. One of the pleasures he indulged in while he sat at work
was Music, of which he was very fond,--more particularly of melodies
and airs which took a lasting hold on his mind. Hence he was never
without an assortment of musical boxes, some of which were of a large
size. One of these he would set agoing on his library table, which was
next to his workshop, and with the door kept open, he was thus enabled
to enjoy the music while he sat working at his bench. Intimate friends
would frequently call upon him and sit by the hour, but though talking
all the while he never dropped his work, but continued employed on it
with as much zeal as if he were only beginning life. His old friend
Sir Samuel Bentham was a frequent caller in this way, as well as Sir
Isambard Brunel while occupied with his Thames Tunnel works[15] and Mr.
Chantrey, who was accustomed to consult him about the casting of his
bronze statuary. Mr. Barton of the Royal Mint, and Mr. Donkin the
engineer, with whom Mr. Barton was associated in ascertaining and
devising a correct system of dividing the Standard Yard, and many
others, had like audience of Mr. Maudslay in his little workshop, for
friendly converse, for advice, or on affairs of business.
"It was a special and constant practice with him on a workman's
holiday, or on a Sunday morning, to take a walk through his workshops
when all was quiet, and then and there examine the various jobs in
hand. On such occasions he carried with him a piece of chalk, with
which, in a neat and very legible hand, he would record his remarks in
the most pithy and sometimes caustic terms. Any evidence of want of
correctness in setting things square, or in 'flat filing,' which he
held in high esteem, or untidiness in not sweeping down the bench and
laying the tools in order, was sure to have a record in chalk made on
the spot. If it was a mild case, the reproof was recorded in gentle
terms, simply to show that the master's eye was on the workman; but
where the case deserved hearty approbation or required equally hearty
reproof, the words employed were few, but went straight to the mark.
These chalk jottings on the bench were held in the highest respect by
the workmen themselves, whether they conveyed praise or blame, as they
were sure to be deserved; and when the men next assembled, it soon
became known all over the shop who had received the honour or otherwise
of one of the master's bench memoranda in chalk."
The vigilant, the critical, and yet withal the generous eye of the
master being over all his workmen, it will readily be understood how
Maudslay's works came to be regarded as a first-class school for
mechanical engineers. Every one felt that the quality of his
workmanship was fully understood; and, if he had the right stuff in
him, and was determined to advance, that his progress in skill would be
thoroughly appreciated. It is scarcely necessary to point out how this
feeling, pervading the establishment, must have operated, not only in
maintaining the quality of the work, but in improving the character of
the workmen. The results were felt in the increased practical ability
of a large number of artisans, some of whom subsequently rose to the
highest distinction. Indeed it may be said that what Oxford and
Cambridge are in letters, workshops such as Maudslay's and Penn's are
in mechanics. Nor can Oxford and Cambridge men be prouder of the
connection with their respective colleges than mechanics such as
Whitworth, Nasmyth, Roberts, Muir, and Lewis, are of their connection
with the school of Maudslay. For all these distinguished engineers at
one time or another formed part of his working staff, and were trained
to the exercise of their special abilities under his own eye. The
result has been a development of mechanical ability the like of which
perhaps is not to be found in any age or country.
Although Mr. Maudslay was an unceasing inventor, he troubled himself
very little about patenting his inventions. He considered that the
superiority of his tools and the excellence of his work were his surest
protection. Yet he had sometimes the annoyance of being threatened
with actions by persons who had patented the inventions which he
himself had made.[16] He was much beset by inventors, sometimes sadly
out at elbows, but always with a boundless fortune looming before them.
To such as applied to him for advice in a frank and candid spirit, he
did not hesitate to speak freely, and communicate the results of his
great experience in the most liberal manner; and to poor and deserving
men of this class he was often found as ready to help them with his
purse as with his still more valuable advice. He had a singular way of
estimating the abilities of those who thus called upon him about their
projects. The highest order of man was marked in his own mind at 100
degrees; and by this ideal standard he measured others, setting them
down at 90 degrees, 80 degrees, and so on. A very first-rate man he
would set down at 95 degrees, but men of this rank were exceedingly
rare. After an interview with one of the applicants to him for advice,
he would say to his pupil Nasmyth, "Jem, I think that man may be set
down at 45 degrees, but he might be WORKED UP TO 60 degrees"--a common
enough way of speaking of the working of a steam-engine, but a somewhat
novel though by no means an inexpressive method of estimating the
powers of an individual.
But while he had much toleration for modest and meritorious inventors,
he had a great dislike for secret-mongers,--schemers of the close,
cunning sort,--and usually made short work of them. He had an almost
equal aversion for what he called the "fiddle-faddle inventors," with
their omnibus patents, into which they packed every possible thing that
their noddles could imagine. "Only once or twice in a century," said
he, "does a great inventor appear, and yet here we have a set of
fellows each taking out as many patents as would fill a cart,--some of
them embodying not a single original idea, but including in their
specifications all manner of modifications of well-known processes, as
well as anticipating the arrangements which may become practicable in
the progress of mechanical improvement." Many of these "patents" he
regarded as mere pit-falls to catch the unwary; and he spoke of such
"inventors" as the pests of the profession.
The personal appearance of Henry Maudslay was in correspondence with
his character. He was of a commanding presence, for he stood full six
feet two inches in height, a massive and portly man. His face was
round, full, and lit up with good humour. A fine, large, and square
forehead, of the grand constructive order, dominated over all, and his
bright keen eye gave energy and life to his countenance. He was
thoroughly "jolly" and good-natured, yet full of force and character.
It was a positive delight to hear his cheerful, ringing laugh. He was
cordial in manner, and his frankness set everybody at their ease who
had occasion to meet him, even for the first time. No one could be
more faithful and consistent in his friendships, nor more firm in the
hour of adversity. In fine, Henry Maudslay was, as described by his
friend Mr. Nasmyth, the very beau ideal of an honest, upright,
straight-forward, hard-working, intelligent Englishman.
A severe cold which he caught on his way home from one of his visits to
France, was the cause of his death, which occurred on the 14th of
February, 1831. The void which his decease caused was long and deeply
felt, not only by his family and his large circle of friends, but by
his workmen, who admired him for his industrial skill, and loved him
because of his invariably manly, generous, and upright conduct towards
them. He directed that he should be buried in Woolwich
parish-churchyard, where a cast-iron tomb, made to his own design, was
erected over his remains. He had ever a warm heart for Woolwich, where
he had been born and brought up. He often returned to it, sometimes to
carry his mother a share of his week's wages while she lived, and
afterwards to refresh himself with a sight of the neighbourhood with
which he had been so familiar when a boy. He liked its green common,
with the soldiers about it; Shooter's Hill, with its out-look over Kent
and down the valley of the Thames; the river busy with shipping, and
the royal craft loading and unloading their armaments at the dockyard
wharves. He liked the clangour of the Arsenal smithy where he had
first learned his art, and all the busy industry of the place. It was
natural, therefore, that, being proud of his early connection with
Woolwich, he should wish to lie there; and Woolwich, on its part, let
us add, has equal reason to be proud of Henry Maudslay.
[1] The words Bramah uses in describing this part of his patent of 1795
are these--"The piston must be made perfectly watertight by leather or
other materials, as used in pump-making." He elsewhere speaks of the
piston-rod "working through the stuffing-box." But in practice, as we
have above shown, these methods were found to be altogether inefficient.
[2] In this lathe the slide rest and frame were moveable along the
traversing-bar, according to the length of the work, and could be
placed in any position and secured by a handle and screw underneath.
The Rest, however, afterwards underwent many important modifications;
but the principle of the whole machine was there.
[3] PLUMIER, L'Art de Tourner, Paris, 1754, p. 155.
[4] Machines approuvees par l' Academie, 1719.
[5] Machines approuvees par l' Academie, 1733.
[6] L'Art de Tourner en perfection, 49.
[7] It consisted of two parallel bars of wood or iron connected
together at both extremities by bolts or keys of sufficient width to
admit of the article required to be planed. A moveable frame was
placed between the two bars, motion being given to it by a long
cylindrical thread acting on any tool put into the sliding frame, and,
consequently, causing the screw, by means of a handle at each end of
it, to push or draw the point or cutting-edge of the tool either
way.--Mr. George Rennie's Preface to Buchanan's Practical Essays on
Mill Work, 3rd Ed. xli.
[8] Turning was a favourite amusement amongst the French nobles of last
century, many of whom acquired great dexterity in the art, which they
turned to account when compelled to emigrate at the Revolution. Louis
XVI. himself was a very good locksmith, and could have earned a fair
living at the trade. Our own George III. was a good turner, and was
learned in wheels and treadles, chucks and chisels. Henry Mayhew says,
on the authority of an old working turner, that, with average industry,
the King might have made from 40s. to 50s. a-week as a hard wood and
ivory turner. Lord John Hay, though one-armed, was an adept at the
latter, and Lord Gray was another capital turner. Indeed the late Mr.
Holtzapffel's elaborately illustrated treatise was written quite as
much for amateurs as for working mechanics. Among other noble
handicraftsmen we may mention the late Lord Douglas, who cultivated
bookbinding. Lord Traquair's fancy was cutlery, and one could not come
to him in a more welcome fashion than with a pair of old razors to set
up.
[9] Professor WILLIS, Lectures on the Results of the Great Exhibition
of 1851, 1st series, p. 306.
[10] Address delivered before the British Association at Manchester in
1861; and Useful Information for Engineers, 1st series, p. 22.
[11] Life of Sir Samuel Bentham, 97-8.
[12] Remarks on the Introduction of the Slide Principle in Tools and
Machines employed in the Production of Machinery, in Buchanan's
Practical Essays on Mill Work and other Machinery. 3rd ed. p. 397.
[13] So far as words and drawings can serve to describe the
block-making machinery, it will be found very ably described by Mr.
Farey in his article under this head in Rees's Cyclopaedia, and by Dr.
Brewster in the Edinburgh Cyclopaedia. A very good account will also
be found in Tomlinson's Cyclopaedia of the Useful Arts, Art. "Block."
[14] The remuneration paid to Mr. Brunel for his share in the invention
was only one year's savings, which, however, were estimated by Sir
Samuel Bentham at 17,663L.; besides which a grant of 5000L. was
afterwards made to Brunel when labouring under pecuniary difficulties.
But the ANNUAL saving to the nation by the adoption of the block-making
machinery was probably more than the entire sum paid to the engineer.
Brunel afterwards invented other wood-working machinery, but none to
compare in merit and excellence with the above, For further particulars
of his career, see BEAMISH'S Memoirs of Sir Marc Isambard Brunel, C.E.
London. 1862.
[15] Among the last works executed by the firm during Mr. Maudslay's
lifetime was the famous Shield employed by his friend Brunel in
carrying forward the excavation of the Thames Tunnel. He also supplied
the pumping-engines for the same great work, the completion of which he
did not live to see.
[16] His principal patent's were--two, taken out in 1805 and 1808,
while in Margaret Street, for printing calicoes (Nos. 2872 and 3117);
one taken out in 1806, in conjunction with Mr. Donkin, for lifting
heavy weights (2948); one taken out in 1807, while still in Margaret
Street, for improvements in the steam-engine, reducing its parts and
rendering it more compact and portable (3050); another, taken out in
conjunction with Robert Dickinson in 1812, for sweetening water and
other liquids (3538); and, lastly, a patent taken out in conjunction
with Joshua Field in 1824 for preventing concentration of brine in
boilers (5021).
CHAPTER XIII.
JOSEPH CLEMENT.
"It is almost impossible to over-estimate the importance of these
inventions. The Greeks would have elevated their authors among the
gods; nor will the enlightened judgment of modern times deny them the
place among their fellow-men which is so undeniably their
due."--Edinburgh Review.
That Skill in mechanical contrivance is a matter of education and
training as well as of inborn faculty, is clear from the fact of so
many of our distinguished mechanics undergoing the same kind of
practical discipline, and perhaps still more so from the circumstance
of so many of them passing through the same workshops. Thus Maudslay
and Clement were trained in the workshops of Bramah; and Roberts,
Whitworth, Nasmyth, and others, were trained in those of Maudslay.
Joseph Clement was born at Great Ashby in Westmoreland, in the year
1779. His father was a hand-loom weaver, and a man of remarkable
culture considering his humble station in life. He was an ardent
student of natural history, and possessed a much more complete
knowledge of several sub-branches of that science than was to have been
looked for in a common working-man. One of the departments which he
specially studied was Entomology. In his leisure hours he was
accustomed to traverse the country searching the hedge-bottoms for
beetles and other insects, of which he formed a remarkably complete
collection; and the capture of a rare specimen was quite an event in
his life. In order more deliberately to study the habits of the bee
tribe, he had a number of hives constructed for the purpose of enabling
him to watch their proceedings without leaving his work; and the
pursuit was a source of the greatest pleasure to him. He was a lover
of all dumb creatures; his cottage was haunted by birds which flew in
and out at his door, and some of them became so tame as to hop up to
him and feed out of his hand. "Old Clement" was also a bit of a
mechanic, and such of his leisure moments as he did not devote to
insect-hunting, were employed in working a lathe of his own
construction, which he used to turn his bobbing on, and also in various
kinds of amateur mechanics.
His boy Joseph, like other poor men's sons, was early set to work. He
received very little education, and learnt only the merest rudiments of
reading and writing at the village school. The rest of his education
he gave to himself as he grew older. His father needed his help at the
loom, where he worked with him for some years; but, as handloom weaving
was gradually being driven out by improved mechanism, the father
prudently resolved to put his son to a better trade. They have a
saying in Cumberland that when the bairns reach a certain age, they are
thrown on to the house-rigg, and that those who stick on are made
thatchers of, while those who fall off are sent to St. Bees to be made
parsons of. Joseph must have been one of those that stuck on--at all
events his father decided to make him a thatcher, afterwards a slater,
and he worked at that trade for five years, between eighteen and
twenty-three.
The son, like the father, had a strong liking for mechanics, and as the
slating trade did not keep him in regular employment, especially in
winter time, he had plenty of opportunity for following the bent of his
inclinations. He made a friend of the village blacksmith, whose smithy
he was accustomed to frequent, and there he learned to work at the
forge, to handle the hammer and file, and in a short time to shoe
horses with considerable expertness. A cousin of his named Farer, a
clock and watchmaker by trade, having returned to the village from
London, brought with him some books on mechanics, which he lent to
Joseph to read; and they kindled in him an ardent desire to be a
mechanic instead of a slater. He nevertheless continued to maintain
himself by the latter trade for some time longer, until his skill had
grown; and, by way of cultivating it, he determined, with the aid of
his friend the village blacksmith, to make a turning-lathe. The two
set to work, and the result was the production of an article in every
way superior to that made by Clement's father, which was accordingly
displaced to make room for the new machine. It was found to work very
satisfactorily, and by its means Joseph proceeded to turn fifes,
flutes, clarinets, and hautboys; for to his other accomplishments he
joined that of music, and could play upon the instruments that he made.
One of his most ambitious efforts was the making of a pair of
Northumberland bagpipes, which he finished to his satisfaction, and
performed upon to the great delight of the villagers. To assist his
father in his entomological studies, he even contrived, with the aid of
the descriptions given in the books borrowed from his cousin the
watchmaker, to make for him a microscope, from which he proceeded to
make a reflecting telescope, which proved a very good instrument. At
this early period (1804) he also seems to have directed his attention
to screw-making--a branch of mechanics in which he afterwards became
famous; and he proceeded to make a pair of very satisfactory
die-stocks, though it is said that he had not before seen or even heard
of such a contrivance for making screws.
So clever a workman was not likely to remain long a village slater.
Although the ingenious pieces of work which he turned out by his lathe
did not bring him in much money, he liked the occupation so much better
than slating that he was gradually giving up that trade. His father
urged him to stick to slating as "a safe thing;" but his own mind was
in favour of following his instinct to be a mechanic; and at length he
determined to leave his village and seek work in a new line. He
succeeded in finding employment in a small factory at Kirby Stephen, a
town some thirteen miles from Great Ashby, where he worked at making
power-looms. From an old statement of account against his employer
which we have seen, in his own handwriting, dated the 6th September,
1805, it appears that his earnings at such work as "fitting the first
set of iron loames," "fitting up shittles," and "making moddles," were
3s. 6d. a day; and he must, during the same time, have lived with his
employer, who charged him as a set-off "14 weaks bord at 8s. per weak."
He afterwards seems to have worked at piece-work in partnership with
one Andrew Gamble supplying the materials as well as the workmanship
for the looms and shuttles. His employer, Mr. George Dickinson, also
seems to have bought his reflecting telescope from him for the sum of
12L.
From Kirby Stephen Clement removed to Carlisle, where he was employed
by Forster and Sons during the next two years at the same description
of work; and he conducted himself, according; to their certificate on
his leaving their employment to proceed to Glasgow in 1807, "with great
sobriety and industry, entirely to their satisfaction." While working
at Glasgow as a turner, he took lessons in drawing from Peter
Nicholson, the well-known writer on carpentry--a highly ingenious man.
Nicholson happened to call at the shop at which Clement worked in order
to make a drawing of a power-loom; and Clement's expressions of
admiration at his expertness were so enthusiastic, that Nicholson,
pleased with the youth's praise, asked if he could be of service to him
in any way. Emboldened by the offer, Clement requested, as the
greatest favour he could confer upon him, to have the loan of the
drawing he had just made, in order that he might copy it. The request
was at once complied with; and Clement, though very poor at the time,
and scarcely able to buy candle for the long winter evenings, sat up
late every night until he had finished it. Though the first drawing he
had ever made, he handed it back to Nicholson instead of the original,
and at first the draughtsman did not recognise that the drawing was not
his own. When Clement told him that it was only the copy, Nicholson's
brief but emphatic praise was--"Young man, YOU'LL DO!" Proud to have
such a pupil, Nicholson generously offered to give him gratuitous
lessons in drawing, which were thankfully accepted; and Clement,
working at nights with great ardour, soon made rapid progress, and
became an expert draughtsman.
Trade being very slack in Glasgow at the time, Clement, after about a
year's stay in the place, accepted a situation with Messrs. Leys,
Masson, and Co., of Aberdeen, with whom he began at a guinea and a half
a week, from which he gradually rose to two guineas, and ultimately to
three guineas. His principal work consisted in designing and making
power-looms for his employers, and fitting them up in different parts
of the country. He continued to devote himself to the study of
practical mechanics, and made many improvements in the tools with which
he worked. While at Glasgow he had made an improved pair of die-stocks
for screws; and, at Aberdeen, he made a turning-lathe with a sliding
mandrill and guide-screws, for cutting screws, furnished also with the
means for correcting guide-screws. In the same machine he introduced a
small slide rest, into which he fixed the tool for cutting the
screws,--having never before seen a slide rest, though it is very
probable he may have heard of what Maudslay had already done in the
same direction. Clement continued during this period of his life an
industrious self-cultivator, occupying most of his spare hours in
mechanical and landscape drawing, and in various studies. Among the
papers left behind him we find a ticket to a course of instruction on
Natural Philosophy given by Professor Copland in the Marischal College
at Aberdeen, which Clement attended in the session of 1812-13; and we
do not doubt that our mechanic was among the most diligent of his
pupils. Towards the end of 1813, after saving about 100L. out of his
wages, Clement resolved to proceed to London for the purpose of
improving himself in his trade and pushing his way in the world. The
coach by which he travelled set him down in Snow Hill, Holborn; and his
first thought was of finding work. He had no friend in town to consult
on the matter, so he made inquiry of the coach-guard whether he knew of
any person in the mechanical line in that neighbourhood. The guard
said, "Yes; there was Alexander Galloway's show shop, just round the
corner, and he employed a large number of hands." Running round the
corner, Clement looked in at Galloway's window, through which he saw
some lathes and other articles used in machine shops. Next morning he
called upon the owner of the shop to ask employment. "What can you
do?" asked Galloway. "I can work at the forge," said Clement.
"Anything else?" "I can turn." "What else?" "I can draw." "What!"
said Galloway, "can you draw? Then I will engage you." A man who could
draw or work to a drawing in those days was regarded as a superior sort
of mechanic. Though Galloway was one of the leading tradesmen of his
time, and had excellent opportunities for advancement, he missed them
all. As Clement afterwards said of him, "He was only a mouthing
common-council man, the height of whose ambition was to be an
alderman;" and, like most corporation celebrities, he held a low rank
in his own business. He very rarely went into his workshops to
superintend or direct his workmen, leaving this to his foremen--a
sufficient indication of the causes of his failure as a mechanic.[1]
On entering Galloway's shop, Clement was first employed in working at
the lathe; but finding the tools so bad that it was impossible to
execute satisfactory work with them, he at once went to the forge, and
began making a new set of tools for himself. The other men, to whom
such a proceeding was entirely new, came round him to observe his
operations, and they were much struck with his manual dexterity. The
tools made, he proceeded to use them, displaying what seemed to the
other workmen an unusual degree of energy and intelligence; and some of
the old hands did not hesitate already to pronounce Clement to be the
best mechanic in the shop. When Saturday night came round, the other
men were curious to know what wages Galloway would allow the new hand;
and when he had been paid, they asked him. "A guinea," was the reply.
"A guinea! Why, you are worth two if you are worth a shilling," said
an old man who came out of the rank--an excellent mechanic, who, though
comparatively worthless through his devotion to drink, knew Clement's
money value to his employer better than any man there; and he added,
"Wait for a week or two, and if you are not better paid than this, I
can tell you of a master who will give you a fairer wage." Several
Saturdays came round, but no advance was made on the guinea a week; and
then the old workman recommended Clement to offer himself to Bramah at
Pimlico, who was always on the look out for first-rate mechanics.
Clement acted on the advice, and took with him some of his drawings, at
sight of which Bramah immediately engaged him for a month; and at the
end of that time he had given so much satisfaction, that it was agreed
he should continue for three months longer at two guineas a week.
Clement was placed in charge of the tools of the shop, and he showed
himself so apt at introducing improvements in them, as well as in
organizing the work with a view to despatch and economy, that at the
end of the term Bramah made him a handsome present, adding, "if I had
secured your services five years since, I would now have been a richer
man by many thousands of pounds." A formal agreement for a term of
five years was then entered into between Bramah and Clement, dated the
1st of April, 1814, by which the latter undertook to fill the office of
chief-draughtsman and superintendent of the Pimlico Works, in
consideration of a salary of three guineas a week, with an advance of
four shillings a week in each succeeding year of the engagement. This
arrangement proved of mutual advantage to both. Clement devoted
himself with increased zeal to the improvement of the mechanical
arrangements of the concern, exhibiting his ingenuity in many ways, and
taking; a genuine pride in upholding the character of his master for
turning out first-class work.
On the death of Bramah, his sons returned from college and entered into
possession of the business. They found Clement the ruling mind there
and grew jealous of him to such an extent that his situation became
uncomfortable; and by mutual consent he was allowed to leave before the
expiry of his term of agreement. He had no difficulty in finding
employment; and was at once taken on as chief draughtsman at Maudslay
and Field's where he was of much assistance in proportioning the early
marine engines, for the manufacture of which that firm were becoming
celebrated. After a short time, he became desirous of beginning
business on his own account as a mechanical engineer. He was
encouraged to do this by the Duke of Northumberland, who, being a great
lover of mechanics and himself a capital turner, used often to visit
Maudslay's, and thus became acquainted with Clement, whose expertness
as a draughtsman and mechanic he greatly admired. Being a man of
frugal and sober habits, always keeping his expenditure very
considerably within his income, Clement had been enabled to accumulate
about 500L., which he thought would be enough for his purpose; and he
accordingly proceeded, in 1817, to take a small workshop in Prospect
Place, Newington Butts, where he began business as a mechanical
draughtsman and manufacturer of small machinery requiring first-class
workmanship.
From the time when he took his first gratuitous lessons in drawing from
Peter Nicholson, at Glasgow, in 1807, he had been steadily improving in
this art, the knowledge of which is indispensable to whoever aspires to
eminence as a mechanical engineer,--until by general consent Clement
was confessed to stand unrivalled as a draughtsman. Some of the very
best drawings contained in the Transactions of the Society of Arts,
from the year 1817 downwards,--especially those requiring the
delineation of any unusually elaborate piece of machinery,--proceeded
from the hand of Clement. In some of these, he reached a degree of
truth in mechanical perspective which has never been surpassed.[2] To
facilitate his labours, he invented an extremely ingenious instrument,
by means of which ellipses of all proportions, as well as circles and
right lines, might be geometrically drawn on paper or on copper. He
took his idea of this instrument from the trammel used by carpenters
for drawing imperfect ellipses; and when he had succeeded in avoiding
the crossing of the points, he proceeded to invent the straight-line
motion. For this invention the Society of Arts awarded him their gold
medal in 1818. Some years later, he submitted to the same Society his
invention of a stand for drawings of large size. He had experienced
considerable difficulty in making such drawings, and with his
accustomed readiness to overcome obstacles, he forthwith set to work
and brought out his new drawing-table.
As with many other original-minded mechanics, invention became a habit
with him, and by study and labour he rarely failed in attaining the
object which he had bent his mind upon accomplishing. Indeed, nothing
pleased him better than to have what he called "a tough job;" as it
stimulated his inventive faculty, in the exercise of which he took the
highest pleasure. Hence mechanical schemers of all kinds were
accustomed to resort to Clement for help when they had found an idea
which they desired to embody in a machine. If there was any value in
their idea, none could be more ready than he to recognise its merit,
and to work it into shape; but if worthless, he spoke out his mind at
once, dissuading the projector from wasting upon it further labour or
expense.
One of the important branches of practical mechanics to which Clement
continued through life to devote himself, was the improvement of
self-acting tools, more especially of the slide-lathe. He introduced
various improvements in its construction and arrangement, until in his
hands it became as nearly perfect as it was possible to be. In 1818,
he furnished the lathe with a slide rest twenty-two inches long, for
the purpose of cutting screws, provided with the means of
self-correction; and some years later, in 1827, the Society of Arts
awarded him their gold Isis medal for his improved turning-lathe, which
embodied many ingenious contrivances calculated to increase its
precision and accuracy in large surface-turning.
The beautiful arrangements embodied in Mr. Clement's improved lathe can
with difficulty be described in words; but its ingenuity may be
inferred from a brief statement of the defects which it was invented to
remedy, and which it successfully overcame. When the mandrill of a
lathe, having a metal plate fixed to it, turns round with a uniform
motion, and the slide rest which carries the cutter is moving from the
circumference of the work to the centre, it will be obvious that the
quantity of metal passing over the edge of the cutter at each
revolution, and therefore at equal intervals of time, is continually
diminishing, in exact proportion to the spiral line described by the
cutter on the face of the work. But in turning metal plates it is
found very in expedient to increase the speed of the work beyond a
certain quantity; for when this happens, and the tool passes the work
at too great a velocity, it heats, softens, and is ground away, the
edge of the cutter becomes dull, and the surface of the plate is
indented and burnished, instead of being turned. Hence loss of time on
the part of the workman, and diminished work on the part of the tool,
results which, considering the wages of the one and the capital
expended on the construction of the other, are of no small importance;
for the prime objects of all improvement of tools are, economy of time
and economy of capital--to minimize labour and cost, and maximize
result.
The defect to which we have referred was almost the only remaining
imperfection in the lathe, and Mr. Clement overcame it by making the
machine self-regulating; so that, whatever might be the situation of
the cutter, equal quantities of metal should pass over it in equal
times,--the speed at the centre not exceeding that suited to the work
at the circumference,--while the workman was enabled to convert the
varying rate of the mandrill into a uniform one whenever he chose.
Thus the expedients of wheels, riggers, and drums, of different
diameters, by which it had been endeavoured to alter the speed of the
lathe-mandrill, according to the hardness of the metal and the diameter
of the thing to be turned, were effectually disposed of. These, though
answering very well where cylinders of equal diameter had to be bored,
and a uniform motion was all that was required, were found very
inefficient where a Plane surface had to be turned; and it was in such
cases that Mr. Clement's lathe was found so valuable. By its means
surfaces of unrivalled correctness were produced, and the slide-lathe,
so improved, became recognised and adopted as the most accurate and
extensively applicable of all machine-tools.
The year after Mr. Clement brought out his improved turning-lathe, he
added to it his self-adjusting double driving centre-chuck, for which
the Society of Arts awarded him their silver medal in 1828. In
introducing this invention to the notice of the Society, Mr. Clement
said, "Although I have been in the habit of turning and making
turning-lathes and other machinery for upwards of thirty-five years,
and have examined the best turning-lathes in the principal
manufactories throughout Great Britain, I find it universally regretted
by all practical men that they cannot turn anything perfectly true
between the centres of the lathe." It was found by experience, that
there was a degree of eccentricity, and consequently of imperfection,
in the figure of any long cylinder turned while suspended between the
centres of the lathe, and made to revolve by the action of a single
driver. Under such circumstances the pressure of the tool tended to
force the work out of the right line and to distribute the strain
between the driver and the adjacent centre, so that one end of the
cylinder became eccentric with respect to the other. By Mr. Clement's
invention of the two-armed driver, which was self-adjusting, the strain
was taken from the centre and divided between the two arms, which being
equidistant from the centre, effectually corrected all eccentricity in
the work. This invention was found of great importance in ensuring the
true turning of large machinery, which before had been found a matter
of considerable difficulty.
In the same year (1828) Mr. Clement began the making of fluted taps and
dies, and he established a mechanical practice with reference to the
pitch of the screw, which proved of the greatest importance in the
economics of manufacture. Before his time, each mechanical engineer
adopted a thread of his own; so that when a piece of work came under
repair, the screw-hob had usually to be drilled out, and a new thread
was introduced according to the usage which prevailed in the shop in
which the work was executed. Mr. Clement saw a great waste of labour
in this practice, and he promulgated the idea that every screw of a
particular length ought to be furnished with its appointed number of
threads of a settled pitch. Taking the inch as the basis of his
calculations, he determined the number of threads in each case; and the
practice thus initiated by him, recommended as it was by convenience
and economy, was very shortly adopted throughout the trade. It may be
mentioned that one of Clement's ablest journeymen, Mr. Whitworth, has,
since his time, been mainly instrumental in establishing the settled
practice; and Whitworth's thread (initiated by Clement) has become
recognised throughout the mechanical world. To carry out his idea,
Clement invented his screw-engine lathe, with gearing, mandrill, and
sliding-table wheel-work, by means of which he first cut the inside
screw-tools from the left-handed hobs--the reverse mode having before
been adopted,--while in shaping machines he was the first to use the
revolving cutter attached to the slide rest. Then, in 1828, he fluted
the taps for the first time with a revolving cutter,--other makers
having up to that time only notched them. Among his other inventions
in screws may be mentioned his headless tap, which, according to Mr.
Nasmyth, is so valuable an invention, that, "if he had done nothing
else, it ought to immortalize him among mechanics. It passed right
through the hole to be tapped, and was thus enabled to do the duty of
three ordinary screws." By these improvements much greater precision
was secured in the manufacture of tools and machinery, accompanied by a
greatly reduced cost of production; the results of which are felt to
this day.
Another of Mr. Clement's ingenious inventions was his Planing Machine,
by means of which metal plates of large dimensions were planed with
perfect truth and finished with beautiful accuracy. There is perhaps
scarcely a machine about which there has been more controversy than
this; and we do not pretend to be able to determine the respective
merits of the many able mechanics who have had a hand in its invention.
It is exceedingly probable that others besides Clement worked out the
problem in their own way, by independent methods; and this is confirmed
by the circumstance that though the results achieved by the respective
inventors were the same, the methods employed by them were in many
respects different. As regards Clement, we find that previous to the
year 1820 he had a machine in regular use for planing the triangular
bars of lathes and the sides of weaving-looms. This instrument was
found so useful and so economical in its working, that Clement
proceeded to elaborate a planing machine of a more complete kind, which
he finished and set to work in the year 1825. He prepared no model of
it, but made it direct from the working drawings; and it was so nicely
constructed, that when put together it went without a hitch, and has
continued steadily working for more than thirty years down to the
present day.
Clement took out no patent for his invention, relying for protection
mainly on his own and his workmen's skill in using it. We therefore
find no specification of his machine at the Patent Office, as in the
case of most other capital inventions; but a very complete account of
it is to be found in the Transactions of the Society of Arts for 1832,
as described by Mr. Varley. The practical value of the Planing Machine
induced the Society to apply to Mr. Clement for liberty to publish a
full description of it; and Mr. Varley's paper was the result.[3] It
may be briefly stated that this engineer's plane differs greatly from
the carpenter's plane, the cutter of which is only allowed to project
so far as to admit of a thin shaving to be sliced off,--the plane
working flat in proportion to the width of the tool, and its length and
straightness preventing the cutter from descending into any hollows in
the wood. The engineer's plane more resembles the turning-lathe, of
which indeed it is but a modification, working up on the same
principle, on flat surfaces. The tools or cutters in Clement's machine
were similar to those used in the lathe, varying in like manner, but
performing their work in right lines,--the tool being stationary and
the work moving under it, the tool only travelling when making lateral
cuts. To save time two cutters were mounted, one to cut the work while
going, the other while returning, both being so arranged and held as to
be presented to the work in the firmest manner, and with the least
possible friction. The bed of the machine, on which the work was laid,
passed under the cutters on perfectly true rollers or wheels, lodged
and held in their bearings as accurately as the best mandrill could be,
and having set-screws acting against their ends totally preventing all
end-motion. The machine was bedded on a massive and solid foundation
of masonry in heavy blocks, the support at all points being so complete
as effectually to destroy all tendency to vibration, with the object of
securing full, round, and quiet cuts. The rollers on which the
planing-machine travelled were so true, that Clement himself used to
say of them, "If you were to put but a paper shaving under one of the
rollers, it would at once stop all the rest." Nor was this any
exaggeration--the entire mechanism, notwithstanding its great size,
being as true and accurate as that of a watch.
By an ingenious adaptation of the apparatus, which will also be found
described in the Society of Arts paper, the planing machine might be
fitted with a lathe-bed, either to hold two centres, or a head with a
suitable mandrill. When so fitted, the machine was enabled to do the
work of a turning-lathe, though in a different way, cutting cylinders
or cones in their longitudinal direction perfectly straight, as well as
solids or prisms of any angle, either by the longitudinal or lateral
motion of the cutter; whilst by making the work revolve, it might be
turned as in any other lathe. This ingenious machine, as contrived by
Mr. Clement, therefore represented a complete union of the
turning-lathe with the planing machine and dividing engine, by which
turning of the most complicated kind might readily be executed. For
ten years after it was set in motion, Clement's was the only machine of
the sort available for planing large work; and being consequently very
much in request, it was often kept going night and day,--the earnings
by the planing machine alone during that time forming the principal
income of its inventor. As it took in a piece of work six feet square,
and as his charge for planing was three-halfpence the square inch, or
eighteen shillings the square foot, he could thus earn by his machine
alone some ten pounds for every day's work of twelve hours. We may add
that since planing machines in various forms have become common in
mechanical workshops, the cost of planing does not amount to more than
three-halfpence the square foot.
The excellence of Mr. Clement's tools, and his well-known skill in
designing and executing work requiring unusual accuracy and finish, led
to his being employed by Mr. Babbage to make his celebrated Calculating
or Difference Engine. The contrivance of a machine that should work
out complicated sums in arithmetic with perfect precision, was, as may
readily be imagined, one of the most difficult feats of the mechanical
intellect. To do this was in an especial sense to stamp matter with
the impress of mind, and render it subservient to the highest thinking
faculty. Attempts had been made at an early period to perform
arithmetical calculations by mechanical aids more rapidly and precisely
than it was possible to do by the operations of the individual mind.
The preparation of arithmetical tables of high numbers involved a vast
deal of labour, and even with the greatest care errors were unavoidable
and numerous. Thus in a multipltcation-table prepared by a man so
eminent as Dr. Hutton for the Board of Longitude, no fewer than forty
errors were discovered in a single page taken at random. In the tables
of the Nautical Almanac, where the greatest possible precision was
desirable and necessary, more than five hundred errors were detected by
one person; and the Tables of the Board of Longitude were found equally
incorrect. But such errors were impossible to be avoided so long as
the ordinary modes of calculating, transcribing, and printing continued
in use.
The earliest and simplest form of calculating apparatus was that
employed by the schoolboys of ancient Greece, called the Abacus;
consisting of a smooth board with a narrow rim, on which they were
taught to compute by means of progressive rows of pebbles, bits of bone
or ivory, or pieces of silver coin, used as counters. The same board,
strewn over with sand, was used for teaching the rudiments of writing
and the principles of geometry. The Romans subsequently adopted the
Abacus, dividing it by means of perpendicular lines or bars, and from
the designation of calculus which they gave to each pebble or counter
employed on the board, we have derived our English word to calculate.
The same instrument continued to be employed during the middle ages,
and the table used by the English Court of Exchequer was but a modified
form of the Greek Abacus, the chequered lines across it giving the
designation to the Court, which still survives. Tallies, from the
French word tailler to cut, were another of the mechanical methods
employed to record computations, though in a very rude way. Step by
step improvements were made; the most important being that invented by
Napier of Merchiston, the inventor of logarithms, commonly called
Napier's bones, consisting of a number of rods divided into ten equal
squares and numbered, so that the whole when placed together formed the
common multiplication table. By these means various operations in
multiplication and division were performed. Sir Samuel Morland,
Gunter, and Lamb introduced other contrivances, applicable to
trigonometry; Gunter's scale being still in common use. The
calculating machines of Gersten and Pascal were of a different kind,
working out arithmetical calculations by means of trains of wheels and
other arrangements; and that contrived by Lord Stanhope for the purpose
of verifying his calculations with respect to the National Debt was of
like character. But none of these will bear for a moment to be
compared with the machine designed by Mr. Babbage for performing
arithmetical calculations and mathematical analyses, as well as for
recording the calculations when made, thereby getting rid entirely of
individual error in the operations of calculation, transcription, and
printing.
The French government, in their desire to promote the extension of the
decimal system, had ordered the construction of logarithmical tables of
vast extent; but the great labour and expense involved in the
undertaking prevented the design from being carried out. It was
reserved for Mr. Babbage to develope the idea by means of a machine
which he called the Difference Engine. This machine is of so
complicated a character that it would be impossible for us to give any
intelligible description of it in words. Although Dr. Lardner was
unrivalled in the art of describing mechanism, he occupied twenty-five
pages of the 'Edinburgh Review' (vol.59) in endeavouring to describe
its action, and there were several features in it which he gave up as
hopeless. Some parts of the apparatus and modes of action are indeed
extraordinary and perhaps none more so than that for ensuring accuracy
in the calculated results,--the machine actually correcting itself, and
rubbing itself back into accuracy, when the disposition to err occurs,
by the friction of the adjacent machinery! When an error is made, the
wheels become locked and refuse to proceed; thus the machine must go
rightly or not at all,--an arrangement as nearly resembling volition as
anything that brass and steel are likely to accomplish.
This intricate subject was taken up by Mr. Babbage in 1821, when he
undertook to superintend for the British government the construction of
a machine for calculating and printing mathematical and astronomical
tables. The model first constructed to illustrate the nature of his
invention produced figures at the rate of 44 a minute. In 1823 the
Royal Society was requested to report upon the invention, and after
full inquiry the committee recommended it as one highly deserving of
public encouragement. A sum of 1500L. was then placed at Mr. Babbage's
disposal by the Lords of the Treasury for the purpose of enabling him
to perfect his invention. It was at this time that he engaged Mr.
Clement as draughtsman and mechanic to embody his ideas in a working
machine. Numerous tools were expressly contrived by the latter for
executing the several parts, and workmen were specially educated for
the purpose of using them. Some idea of the elaborate character of the
drawings may be formed from the fact that those required for the
calculating machinery alone--not to mention the printing machinery,
which was almost equally elaborate--covered not less than four hundred
square feet of surface! The cost of executing the calculating machine
was of course very great, and the progress of the work was necessarily
slow. The consequence was that the government first became impatient,
and then began to grumble at the expense. At the end of seven years
the engineer's bills alone were found to amount to nearly 7200L., and
Mr. Babbage's costs out of pocket to 7000L. more. In order to make
more satisfactory progress, it was determined to remove the works to
the neighbourhood of Mr. Babbage's own residence; but as Clement's
claims for conducting the operations in the new premises were thought
exorbitant, and as he himself considered that the work did not yield
him the average profit of ordinary employment in his own trade, he
eventually withdrew from the enterprise, taking with him the tools
which he had constructed for executing the machine. The government
also shortly after withdrew from it, and from that time the scheme was
suspended, the Calculating Engine remaining a beautiful but unfinished
fragment of a great work. Though originally intended to go as far as
twenty figures, it was only completed to the extent of being capable of
calculating to the depth of five figures, and two orders of
differences; and only a small part of the proposed printing machinery
was ever made. The engine was placed in the museum of King's College
in 1843, enclosed in a glass case, until the year 1862, when it was
removed for a time to the Great Exhibition, where it formed perhaps the
most remarkable and beautifully executed piece of mechanism the
combined result of intellectual and mechanical contrivance--in the
entire collection.[4]
Clement was on various other occasions invited to undertake work
requiring extra skill, which other mechanics were unwilling or unable
to execute. He was thus always full of employment, never being under
the necessity of canvassing for customers. He was almost constantly in
his workshop, in which he took great pride. His dwelling was over the
office in the yard, and it was with difficulty he could be induced to
leave the premises. On one occasion Mr. Brunel of the Great Western
Railway called upon him to ask if he could supply him with a superior
steam-whistle for his locomotives, the whistles which they were using
giving forth very little sound. Clement examined the specimen brought
by Brunel, and pronounced it to be "mere tallow-chandler's work." He
undertook to supply a proper article, and after his usual fashion he
proceeded to contrive a machine or tool for the express purpose of
making steam-whistles. They were made and supplied, and when mounted
on the locomotive the effect was indeed "screaming." They were heard
miles off, and Brunel, delighted, ordered a hundred. But when the bill
came in, it was found that the charge made for them was very high--as
much as 40L. the set. The company demurred at the price,--Brunel
declaring it to be six times more than the price they had before been
paying. "That may be;" rejoined Clement, "but mine are more than six
times better. You ordered a first-rate article, and you must be
content to pay for it." The matter was referred to an arbitrator, who
awarded the full sum claimed. Mr. Weld mentions a similar case of an
order which Clement received from America to make a large screw of
given dimensions "in the best possible manner," and he accordingly
proceeded to make one with the greatest mathematical accuracy. But his
bill amounted to some hundreds of pounds, which completely staggered
the American, who did not calculate on having to pay more than 20L. at
the utmost for the screw. The matter was, however, referred to
arbitrators, who gave their decision, as in the former case, in favour
of the mechanic.[5]
One of the last works which Clement executed as a matter of pleasure,
was the building of an organ for his own use. It will be remembered
that when working as a slater at Great Ashby, he had made flutes and
clarinets, and now in his old age he determined to try his skill at
making an organ--in his opinion the king of musical instruments. The
building of it became his hobby, and his greatest delight was in
superintending its progress. It cost him about two thousand pounds in
labour alone, but he lived to finish it, and we have been informed that
it was pronounced a very excellent instrument.
Clement was a heavy-browed man, without any polish of manner or speech;
for to the last he continued to use his strong Westmoreland dialect.
He was not educated in a literary sense; for he read but little, and
could write with difficulty. He was eminently a mechanic, and had
achieved his exquisite skill by observation, experience, and
reflection. His head was a complete repertory of inventions, on which
he was constantly drawing for the improvement of mechanical practice.
Though he had never more than thirty workmen in his factory, they were
all of the first class; and the example which Clement set before them
of extreme carefulness and accuracy in execution rendered his shop one
of the best schools of its time for the training of thoroughly
accomplished mechanics. Mr. Clement died in 1844, in his sixty-fifth
year; after which his works were carried on by Mr. Wilkinson, one of
his nephews; and his planing machine still continues in useful work.
[1] On one occasion Galloway had a cast-iron roof made for his
workshop, so flat and so independent of ties that the wonder was that
it should have stood an hour. One day Peter Keir, an engineer much
employed by the government--a clever man, though some what
eccentric--was taken into the shop by Galloway to admire the new roof.
Keir, on glancing up at it, immediately exclaimed, "Come outside, and
let us speak about it there!" All that he could say to Galloway
respecting the unsoundness of its construction was of no avail. The
fact was that, however Keir might argue about its not being able to
stand, there it was actually standing, and that was enough for
Galloway. Keir went home, his mind filled with Galloway's most
unprincipled roof. "If that stands," said he to himself, "all that I
have been learning and doing for thirty years has been wrong." That
night he could not sleep for thinking about it. In the morning he
strolled up Primrose Hill, and returned home still muttering to himself
about "that roof." "What," said his wife to him, "are you thinking of
Galloway's roof?" "Yes," said he. "Then you have seen the papers?"
"No--what about them?" "Galloway's roof has fallen in this morning,
and killed eight or ten of the men!" Keir immediately went to bed, and
slept soundly till next morning.
[2] See more particularly The Transactions of the Society for the
Encouragement of Arts, vol. xxxiii. (1817), at pp. 74, 157, 160, 175,
208 (an admirable drawing; of Mr. James Allen's Theodolite); vol.
xxxvi. (1818), pp. 28, 176 (a series of remarkable illustrations of Mr.
Clement's own invention of an Instrument for Drawing Ellipses); vol.
xliii. (1825), containing an illustration of the Drawing Table invented
by him for large drawings; vol. xlvi. (1828), containing a series of
elaborate illustrations of his Prize Turning Lathe; and xlviii. 1829,
containing illustrations of his Self-adjusting Double Driver Centre
Chuck.
[3] Transactions of the Society for the Encouragement of Arts, vol.
xlix. p.157.
[4] A complete account of the calculating machine, as well as of an
analytical engine afterwards contrived by Mr. Babbage, of still greater
power than the other, will be found in the Bibliotheque Universelle de
Geneve, of which a translation into English, with copious original
notes, by the late Lady Lovelace, daughter of Lord Byron, was published
in the 3rd vol. of Taylor's Scientific Memoirs (London, 1843). A
history of the machine, and of the circumstances connected with its
construction, will also be found in Weld's History of the Royal
Society, vol. ii. 369-391. It remains to be added, that the perusal by
Messrs. Scheutz of Stockholm of Dr. Lardner's account of Mr. Babbage's
engine in the Edinburgh Review, led those clever mechanics to enter
upon the scheme of constructing and completing it, and the result is,
that their machine not only calculates the tables, but prints the
results. It took them nearly twenty years to perfect it, but when
completed the machine seemed to be almost capable of thinking. The
original was exhibited at the Paris Exhibition of 1855. A copy of it
has since been secured by the English government at a cost of 1200L.,
and it is now busily employed at Somerset House in working out annuity
and other tables for the Registrar-General. The copy was constructed,
with several admirable improvements, by the Messrs. Donkin, the
well-known mechanical engineers, after the working drawings of the
Messrs. Scheutz.
[5] History of the Royal Society, ii. 374.
CHAPTER XIV.
FOX OF DERBY--MURRAY OF LEEDS--ROBERTS AND WHITWORTH OF MANCHESTER.
"Founders and senators of states and cities, lawgivers, extirpers of
tyrants, fathers of the people, and other eminent persons in civil
government, were honoured but with titles of Worthies or demi-gods;
whereas, such as were inventors and authors of new arts, endowments,
and commodities towards man's life, were ever consecrated amongst the
gods themselves."--BACON, Advancement of Learning.
While such were the advances made in the arts of tool-making and
engine-construction through the labours of Bramah, Maudslay, and
Clement, there were other mechanics of almost equal eminence who
flourished about the same time and subsequently in several of the
northern manufacturing towns. Among these may be mentioned James Fox
of Derby; Matthew Murray and Peter Fairbairn of Leeds; Richard Roberts,
Joseph Whitworth, James Nasmyth, and William Fairbairn of Manchester;
to all of whom the manufacturing industry of Great Britain stands in
the highest degree indebted.
James Fox, the founder of the Derby firm of mechanical engineers, was
originally a butler in the service of the Rev. Thomas Gisborne, of
Foxhall Lodge, Staffordshire. Though a situation of this kind might
not seem by any means favourable for the display of mechanical ability,
yet the butler's instinct for handicraft was so strong that it could
not be repressed; and his master not only encouraged him in the
handling of tools in his leisure hours, but had so genuine an
admiration of his skill as well as his excellent qualities of
character, that he eventually furnished him with the means of beginning
business on his own account.
The growth and extension of the cotton, silk, and lace trades, in the
neighbourhood of Derby, furnished Fox with sufficient opportunities for
the exercise of his mechanical skill; and he soon found ample scope for
its employment. His lace machinery became celebrated, and he supplied
it largely to the neighbouring town of Nottingham; he also obtained
considerable employment from the great firms of Arkwright and
Strutt--the founders of the modern cotton manufacture. Mr. Fox also
became celebrated for his lathes, which were of excellent quality,
still maintaining their high reputation; and besides making largely for
the supply of the home demand, he exported much machinery abroad, to
France, Russia, and the Mauritius.
The present Messrs. Fox of Derby, who continue to carry on the business
of the firm, claim for their grandfather, its founder, that he made the
first planing machine in 1814,[1] and they add that the original
article continued in use until quite recently. We have been furnished
by Samuel Hall, formerly a workman at the Messrs. Fox's, with the
following description of the machine:--"It was essentially the same in
principle as the planing machine now in general use, although differing
in detail. It had a self-acting ratchet motion for moving the slides
of a compound slide rest, and a self-acting reversing tackle,
consisting of three bevel wheels, one a stud, one loose on the driving
shaft, and another on a socket, with a pinion on the opposite end of
the driving shaft running on the socket. The other end was the place
for the driving pulley. A clutch box was placed between the two
opposite wheels, which was made to slide on a feather, so that by means
of another shaft containing levers and a tumbling ball, the box on
reversing was carried from one bevel wheel to the opposite one." The
same James Fox is also said at a very early period to have invented a
screw-cutting machine, an engine for accurately dividing and cutting
the teeth of wheels, and a self-acting lathe. But the evidence as to
the dates at which these several inventions are said to have been made
is so conflicting that it is impossible to decide with whom the merit
of making them really rests. The same idea is found floating at the
same time in many minds, the like necessity pressing upon all, and the
process of invention takes place in like manner: hence the
contemporaneousness of so many inventions, and the disputes that arise
respecting them, as described in a previous chapter.
There are still other claimants for the merit of having invented the
planing machine; among whom may be mentioned more particularly Matthew
Murray of Leeds, and Richard Roberts of Manchester. We are informed by
Mr. March, the present mayor of Leeds, head of the celebrated
tool-manufacturing firm of that town, that when he first went to work
at Matthew Murray's, in 1814, a planing machine of his invention was
used to plane the circular part or back of the D valve, which he had by
that time introduced in the steam-engine. Mr. March says, "I recollect
it very distinctly, and even the sort of framing on which it stood.
The machine was not patented, and like many inventions in those days,
it was kept as much a secret as possible, being locked up in a small
room by itself, to which the ordinary workmen could not obtain access.
The year in which I remember it being in use was, so far as I am aware,
long before any planing-machine of a similar kind had been invented."
Matthew Murray was born at Stockton-on-Tees in the year 1763. His
parents were of the working class, and Matthew, like the other members
of the family, was brought up with the ordinary career of labour before
him. When of due age his father apprenticed him to the trade of a
blacksmith, in which he very soon acquired considerable expertness. He
married before his term had expired; after which, trade being slack at
Stockton, he found it necessary to look for work elsewhere. Leaving
his wife behind him, he set out for Leeds with his bundle on his back,
and after a long journey on foot, he reached that town with not enough
money left in his pocket to pay for a bed at the Bay Horse inn, where
he put up. But telling the landlord that he expected work at
Marshall's, and seeming to be a respectable young man, the landlord
trusted him; and he was so fortunate as to obtain the job which he
sought at Mr. Marshall's, who was then beginning the manufacture of
flax, for which the firm has since become so famous.
Mr. Marshall was at that time engaged in improving the method of
manufacture,[2] and the young blacksmith was so fortunate or rather so
dexterous as to be able to suggest several improvements in the
machinery which secured the approval of his employer, who made him a
present of 20L., and very shortly promoted him to be the first mechanic
in the workshop. On this stroke of good fortune Murray took a house at
the neighbouring village of Beeston, sent to Stockton for his wife, who
speedily joined him, and he now felt himself fairly started in the
world. He remained with Mr. Marshall for about twelve years, during
which he introduced numerous improvements in the machinery for spinning
flax, and obtained the reputation of being a first-rate mechanic. This
induced Mr. James Fenton and Mr. David Wood to offer to join him in the
establishment of an engineering and machine-making factory at Leeds;
which he agreed to, and operations were commenced at Holbeck in the
year 1795.
As Mr. Murray had obtained considerable practical knowledge of the
steam-engine while working at Mr. Marshall's, he took principal charge
of the engine-building department, while his partner Wood directed the
machine-making. In the branch of engine-building Mr. Murray very
shortly established a high reputation, treading close upon the heels of
Boulton and Watt--so close, indeed, that that firm became very jealous
of him, and purchased a large piece of ground close to his works with
the object of preventing their extension.[3] His additions to the
steam-engine were of great practical value, one of which, the
self-acting apparatus attached to the boiler for the purpose of
regulating the intensity of fire under it, and consequently the
production of steam, is still in general use. This was invented by him
as early as 1799. He also subsequently invented the D slide valve, or
at least greatly improved it, while he added to the power of the
air-pump, and gave a new arrangement to the other parts, with a view to
the simplification of the powers of the engine. To make the D valve
work efficiently, it was found necessary to form two perfectly plane
surfaces, to produce which he invented his planing machine. He was
also the first to adopt the practice of placing the piston in a
horizontal position in the common condensing engine. Among his other
modifications in the steam-engine, was his improvement of the
locomotive as invented by Trevithick; and it ought to be remembered to
his honour that he made the first locomotive that regularly worked upon
any railway.
This was the engine erected by him for Blenkinsop, to work the
Middleton colliery railway near Leeds, on which it began to run in
1812, and continued in regular use for many years. In this engine he
introduced the double cylinder--Trevithick's engine being provided with
only one cylinder, the defects of which were supplemented by the
addition of a fly-wheel to carry the crank over the dead points.
But Matthew Murray's most important inventions, considered in their
effects on manufacturing industry, were those connected with the
machinery for heckling and spinning flax, which he very greatly
improved. His heckling machine obtained for him the prize of the gold
medal of the Society of Arts; and this as well as his machine for wet
flax-spinning by means of sponge weights proved of the greatest
practical value. At the time when these inventions were made the flax
trade was on the point of expiring, the spinners being unable to
produce yarn to a profit; and their almost immediate effect was to
reduce the cost of production, to improve immensely the quality of the
manufacture, and to establish the British linen trade on a solid
foundation. The production of flax-machinery became an important
branch of manufacture at Leeds, large quantities being made for use at
home as well as for exportation, giving employment to an increasing
number of highly skilled mechanics.[4] Mr. Murray's faculty for
organising work, perfected by experience, enabled him also to introduce
many valuable improvements in the mechanics of manufacturing. His
pre-eminent skill in mill-gearing became generally acknowledged, and
the effects of his labours are felt to this day in the extensive and
still thriving branches of industry which his ingenuity and ability
mainly contributed to establish. All the machine tools used in his
establishment were designed by himself, and he was most careful in the
personal superintendence of all the details of their construction. Mr.
Murray died at Leeds in 1826, in his sixty-third year.
We have not yet exhausted the list of claimants to the invention of the
Planing Machine, for we find still another in the person of Richard
Roberts of Manchester, one of the most prolific of modern inventors.
Mr. Roberts has indeed achieved so many undisputed inventions, that he
can readily afford to divide the honour in this case with others. He
has contrived things so various as the self-acting mule and the best
electro-magnet, wet gas-meters and dry planing machines, iron
billard-tables and turret-clocks, the centrifugal railway and the drill
slotting-machine, an apparatus for making cigars and machinery for the
propulsion and equipment of steamships; so that he may almost be
regarded as the Admirable Crichton of modern mechanics.
Richard Roberts was born in 1789, at Carreghova in the parish of
Llanymynech. His father was by trade a shoemaker, to which he
occasionally added the occupation of toll-keeper. The house in which
Richard was born stood upon the border line which then divided the
counties of Salop and Montgomery; the front door opening in the one
county, and the back door in the other. Richard, when a boy, received
next to no education, and as soon as he was of fitting age was put to
common labouring work. For some time he worked in a quarry near his
father's dwelling; but being of an ingenious turn, he occupied his
leisure in making various articles of mechanism, partly for amusement
and partly for profit. One of his first achievements, while working as
a quarryman, was a spinning-wheel, of which he was very proud, for it
was considered "a good job." Thus he gradually acquired dexterity in
handling tools, and he shortly came to entertain the ambition of
becoming a mechanic.
There were several ironworks in the neighbour hood, and thither he went
in search of employment. He succeeded in finding work as a
pattern-maker at Bradley, near Bilston; under John Wilkinson, the
famous ironmaster--a man of great enterprise as well as mechanical
skill; for he was the first man, as already stated, that Watt could
find capable of boring a cylinder with any approach to truth, for the
purposes of his steam-engines. After acquiring some practical
knowledge of the art of working in wood as well as iron, Roberts
proceeded to Birmingham, where he passed through different shops,
gaining further experience in mechanical practice. He tried his hand
at many kinds of work, and acquired considerable dexterity in each. He
was regarded as a sort of jack-of-all-trades; for he was a good turner,
a tolerable wheel-wright, and could repair mill-work at a pinch.
He next moved northward to the Horsley ironworks, Tipton, where he was
working as a pattern-maker when he had the misfortune to be drawn in
his own county for the militia. He immediately left his work and made
his way homeward to Llanymynech, determined not to be a soldier or even
a militiaman. But home was not the place for him to rest in, and after
bidding a hasty adieu to his father, he crossed the country northward
on foot and reached Liverpool, in the hope of finding work there.
Failing in that, he set out for Manchester and reached it at dusk, very
weary and very miry in consequence of the road being in such a wretched
state of mud and ruts. He relates that, not knowing a person in the
town, he went up to an apple-stall ostensibly to buy a pennyworth of
apples, but really to ask the stall-keeper if he knew of any person in
want of a hand. Was there any turner in the neighbourhood? Yes, round
the corner. Thither he went at once, found the wood-turner in, and was
promised a job on the following morning. He remained with the turner
for only a short time, after which he found a job in Salford at lathe
and tool-making. But hearing that the militia warrant-officers were
still searching for him, he became uneasy and determined to take refuge
in London.
He trudged all the way on foot to that great hiding-place, and first
tried Holtzapffel's, the famous tool-maker's, but failing in his
application he next went to Maudslay's and succeeded in getting
employment. He worked there for some time, acquiring much valuable
practical knowledge in the use of tools, cultivating his skill by
contact with first-class workmen, and benefiting by the spirit of
active contrivance which pervaded the Maudslay shops. His manual
dexterity greatly increased, and his inventive ingenuity fully
stimulated, he determined on making his way back to Manchester, which,
even more than London itself, at that time presented abundant openings
for men of mechanical skill. Hence we find so many of the best
mechanics trained at Maudslay's and Clement's--Nasmyth, Lewis, Muir,
Roberts, Whitworth, and others--shortly rising into distinction there
as leading mechanicians and tool-makers.
The mere enumeration of the various results of Mr. Roberts's inventive
skill during the period of his settlement at Manchester as a mechanical
engineer, would occupy more space than we can well spare. But we may
briefly mention a few of the more important. In 1816, while carrying
on business on his own account in Deansgate, he invented his improved
sector for correctly sizing wheels in blank previously to their being
cut, which is still extensively used. In the same year he invented his
improved screw-lathe; and in the following year, at the request of the
boroughreeve and constables of Manchester, he contrived an oscillating
and rotating wet gas meter of a new kind, which enabled them to sell
gas by measure. This was the first meter in which a water lute was
applied to prevent the escape of gas by the index shaft, the want of
which, as well as its great complexity, had prevented the only other
gas meter then in existence from working satisfactorily. The water
lute was immediately adopted by the patentee of that meter. The
planing machine, though claimed, as we have seen, by many inventors,
was constructed by Mr. Roberts after an original plan of his own in
1817, and became the tool most generally employed in mechanical
workshops--acting by means of a chain and rack--though it has since
been superseded to some extent by the planing machine of Whitworth,
which works both ways upon an endless screw. Improvements followed in
the slide-lathe (giving a large range of speed with increased diameters
for the same size of headstocks, &c.), in the wheel-cutting engine, in
the scale-beam (by which, with a load of 2 oz. on each end, the
fifteen-hundredth part of a grain could be indicated), in the
broaching-machine, the slotting-machine, and other engines.
But the inventions by which his fame became most extensively known
arose out of circumstances connected with the cotton manufactures of
Manchester and the neighbourhood. The great improvements which he
introduced in the machine for making weavers' reeds, led to the
formation of the firm of Sharp, Roberts, and Co., of which Mr. Roberts
was the acting mechanical partner for many years. Not less important
were his improvements in power-looms for weaving fustians, which were
extensively adopted. But by far the most famous of his inventions was
unquestionably his Self-acting Mule, one of the most elaborate and
beautiful pieces of machinery ever contrived. Before its invention,
the working of the entire machinery of the cotton-mill, as well as the
employment of the piecers, cleaners, and other classes of operatives,
depended upon the spinners, who, though receiving the highest rates of
pay, were by much the most given to strikes; and they were frequently
accustomed to turn out in times when trade was brisk, thereby bringing
the whole operations of the manufactories to a standstill, and throwing
all the other operatives out of employment. A long-continued strike of
this sort took place in 1824, when the idea occurred to the masters
that it might be possible to make the spinning-mules run out and in at
the proper speed by means of self-acting machinery, and thus render
them in some measure independent of the more refractory class of their
workmen. It seemed, however, to be so very difficult a problem, that
they were by no means sanguine of success in its solution. Some time
passed before they could find any mechanic willing so much as to
consider the subject. Mr. Ashton of Staley-bridge made every effort
with this object, but the answer he got was uniformly the same. The
thing was declared to be impracticable and impossible. Mr. Ashton,
accompanied by two other leading spinners, called on Sharp, Roberts,
and Co., to seek an interview with Mr. Roberts. They introduced the
subject to him, but he would scarcely listen to their explanations,
cutting them short with the remark that he knew nothing whatever about
cotton-spinning. They insisted, nevertheless, on explaining to him
what they required, but they went away without being able to obtain
from him any promise of assistance in bringing out the required machine.
The strike continued, and the manufacturers again called upon Mr.
Roberts, but with no better result. A third time they called and
appealed to Mr. Sharp, the capitalist of the firm, who promised to use
his best endeavours to induce his mechanical partner to take the matter
in hand. But Mr. Roberts, notwithstanding his reticence, had been
occupied in carefully pondering the subject since Mr. Ashton's first
interview with him. The very difficulty of the problem to be solved
had tempted him boldly to grapple with it, though he would not hold out
the slightest expectation to the cotton-spinners of his being able to
help them in their emergency until he saw his way perfectly clear.
That time had now come; and when Mr. Sharp introduced the subject, he
said he had turned the matter over and thought he could construct the
required self-acting machinery. It was arranged that he should proceed
with it at once, and after a close study of four months he brought out
the machine now so extensively known as the self-acting mule. The
invention was patented in 1825, and was perfected by subsequent
additions, which were also patented.
Like so many other inventions, the idea of the self-acting mule was not
new. Thus Mr. William Strutt of Derby, the father of Lord Belper,
invented a machine of this sort at an early period; Mr. William Belly,
of the New Lanark Mills, invented a second; and various other
projectors tried their skill in the same direction; but none of these
inventions came into practical use. In such cases it has become
generally admitted that the real inventor is not the person who
suggests the idea of the invention, but he who first works it out into
a practicable process, and so makes it of practical and commercial
value. This was accomplished by Mr. Roberts, who, working out the idea
after his own independent methods, succeeded in making the first
self-acting mule that would really act as such; and he is therefore
fairly entitled to be regarded as its inventor.
By means of this beautiful contrivance, spindle-carriages; bearing
hundreds of spindles, run themselves out and in by means of automatic
machinery, at the proper speed, without a hand touching them; the only
labour required being that of a few boys and girls to watch them and
mend the broken threads when the carriage recedes from the roller beam,
and to stop it when the cop is completely formed, as is indicated by
the bell of the counter attached to the working gear. Mr. Baines
describes the self-acting mule while at work as "drawing out, twisting,
and winding up many thousand threads, with unfailing precision and
indefatigable patience and strength--a scene as magical to the eye
which is not familiarized with it, as the effects have been marvellous
in augmenting the wealth and population of the country." [5]
Mr. Roberts's great success with the self-acting mule led to his being
often appealed to for help in the mechanics of manufacturing. In 1826,
the year after his patent was taken out, he was sent for to Mulhouse,
in Alsace, to design and arrange the machine establishment of Andre
Koechlin and Co.; and in that and the two subsequent years he fairly
set the works a-going, instructing the workmen in the manufacture of
spinning-machinery, and thus contributing largely to the success of the
French cotton manufacture. In 1832 he patented his invention of the
Radial Arm for "winding on" in the self-acting mule, now in general
use; and in future years he took out sundry patents for roving,
slubbing, spinning, and doubling cotton and other fibrous materials;
and for weaving, beetling, and mangling fabrics of various sorts.
A considerable branch of business carried on by the firm of Sharp,
Roberts, and Co. was the manufacture of iron billiard-tables, which
were constructed with almost perfect truth by means of Mr. Roberts's
planing-machine, and became a large article of export. But a much more
important and remunerative department was the manufacture of
locomotives, which was begun by the firm shortly after the opening of
the Liverpool and Manchester Railway had marked this as one of the
chief branches of future mechanical engineering. Mr. Roberts adroitly
seized the opportunity presented by this new field of invention and
enterprise, and devoted himself for a time to the careful study of the
locomotive and its powers. As early as the year 1829 we find him
presenting to the Manchester Mechanics' Institute a machine exhibiting
the nature of friction upon railroads, in solution of the problem then
under discussion in the scientific journals. In the following year he
patented an arrangement for communicating power to both driving-wheels
of the locomotive, at all times in the exact proportions required when
turning to the right or left,--an arrangement which has since been
adopted in many road locomotives and agricultural engines. In the same
patent will be found embodied his invention of the steam-brake, which
was also a favourite idea of George Stephenson, since elaborated by Mr.
MacConnell of the London and North-Western Railway. In 1834, Sharp,
Roberts, and Co. began the manufacture of locomotives on a large scale;
and the compactness of their engines, the excellence of their
workmanship, and the numerous original improvements introduced in them,
speedily secured for the engines of the Atlas firm a high reputation
and a very large demand. Among Mr. Roberts's improvements may be
mentioned his method of manufacturing the crank axle, of welding the
rim and tyres of the wheels, and his arrangement and form of the
wrought-iron framing and axle-guards. His system of templets and
gauges, by means of which every part of an engine or tender
corresponded with that of every other engine or tender of the same
class, was as great an improvement as Maudslay's system of uniformity
of parts in other descriptions of machinery.
In connection with the subject of railways, we may allude in passing to
Mr. Roberts's invention of the Jacquard punching machine--a self-acting
tool of great power, used for punching any required number of holes, of
any pitch and to any pattern, with mathematical accuracy, in bridge or
boiler plates. The origin of this invention was somewhat similar to
that of the self-acting mule. The contractors for the Conway Tubular
Bridge while under construction, in 1848, were greatly hampered by
combinations amongst the workmen, and they despaired of being able to
finish the girders within the time specified in the contract. The
punching of the iron plates by hand was a tedious and expensive as well
as an inaccurate process; and the work was proceeding so slowly that
the contractors found it absolutely necessary to adopt some new method
of punching if they were to finish the work in time. In their
emergency they appealed to Mr. Roberts, and endeavoured to persuade him
to take the matter up. He at length consented to do so, and evolved
the machine in question during his evening's leisure--for the most part
while quietly sipping his tea. The machine was produced, the
contractors were enabled to proceed with the punching of the plates
independent of the refractory men, and the work was executed with a
despatch, accuracy, and excellence that would not otherwise have been
possible. Only a few years since Mr. Roberts added a useful companion
to the Jacquard punching machine, in his combined self-acting machine
for shearing iron and punching both webs of angle or T iron
simultaneously to any required pitch; though this machine, like others
which have proceeded from his fertile brain, is ahead even of this
fast-manufacturing age, and has not yet come into general use, but is
certain to do so before many years have elapsed.
These inventions were surely enough for one man to have accomplished;
but we have not yet done. The mere enumeration of his other inventions
would occupy several pages. We shall merely allude to a few of them.
One was his Turret Clock, for which he obtained the medal at the Great
Exhibition of 1851. Another was his Prize Electro-Magnet of 1845.
When this subject was first mentioned to him, he said he did not know
anything of the theory or practice of electro-magnetism, but he would
try and find out. The result of his trying was that he won the prize
for the most powerful electro-magnet: one is placed in the museum at
Peel Park, Manchester, and another with the Scottish Society of Arts,
Edinburgh. In 1846 he perfected an American invention for making
cigars by machinery; enabling a boy, working one of his cigar-engines,
to make as many as 5000 in a day. In 1852 he patented improvements in
the construction, propelling, and equipment of steamships, which have,
we believe, been adopted to a certain extent by the Admiralty; and a
few years later, in 1855, we find him presenting the Secretary of War
with plans of elongated rifle projectiles to be used in smooth-bore
ordnance with a view to utilize the old-pattern gun. His head, like
many inventors of the time, being full of the mechanics of war, he went
so far as to wait upon Louis Napoleon, and laid before him a plan by
which Sebastopol was to be blown down. In short, upon whatever subject
he turned his mind, he left the impress of his inventive faculty. If
it was imperfect, he improved it; if incapable of improvement, and
impracticable, he invented something entirely new, superseding it
altogether. But with all his inventive genius, in the exercise of
which Mr. Roberts has so largely added to the productive power of the
country, we regret to say that he is not gifted with the commercial
faculty. He has helped others in their difficulties, but forgotten
himself. Many have profited by his inventions, without even
acknowledging the obligations which they owed to him. They have used
his brains and copied his tools, and the "sucked orange" is all but
forgotten. There may have been a want of worldly wisdom on his part,
but it is lamentable to think that one of the most prolific and useful
inventors of his time should in his old age be left to fight with
poverty.
Mr. Whitworth is another of the first-class tool-makers of Manchester
who has turned to excellent account his training in the workshops of
Maudslay and Clement. He has carried fully out the system of
uniformity in Screw Threads which they initiated; and he has still
further improved the mechanism of the planing machine, enabling it to
work both backwards and forwards by means of a screw and roller motion.
His "Jim Crow Machine," so called from its peculiar motion in reversing
itself and working both ways, is an extremely beautiful tool, adapted
alike for horizontal, vertical, or angular motions. The minute
accuracy of Mr. Whitworth's machines is not the least of their merits;
and nothing will satisfy him short of perfect truth. At the meeting of
the Institute of Mechanical Engineers at Glasgow in 1856 he read a
paper on the essential importance of possessing a true plane as a
standard of reference in mechanical constructions, and he described
elaborately the true method of securing it,--namely, by scraping,
instead of by the ordinary process of grinding. At the same meeting he
exhibited a machine of his invention by which he stated that a
difference of the millionth part of an inch in length could at once be
detected. He also there urged his favourite idea of uniformity, and
proper gradations of size of parts, in all the various branches of the
mechanical arts, as a chief means towards economy of production--a
principle, as he showed, capable of very extensive application. To
show the progress of tools and machinery in his own time, Mr. Whitworth
cited the fact that thirty years since the cost of labour for making a
surface of cast-iron true--one of the most important operations in
mechanics--by chipping and filing by the hand, was 12s. a square foot;
whereas it is now done by the planing machine at a cost for labour of
less than a penny. Then in machinery, pieces of 74 reed
printing-cotton cloth of 29 yards each could not be produced at less
cost than 30s. 6d. per piece; whereas the same description is now sold
for 3s. 9d. Mr. Whitworth has been among the most effective workers in
this field of improvement, his tools taking the first place in point of
speed, accuracy, and finish of work, in which respects they challenge
competition with the world. Mr. Whitworth has of late years been
applying himself with his accustomed ardour to the development of the
powers of rifled guns and projectiles,--a branch of mechanical science
in which he confessedly holds a foremost place, and in perfecting which
he is still occupied.
[1] Engineer, Oct. 10th, 1862.
[2] We are informed in Mr. Longstaffe's Annals and Characteristics of
Darlington, that the spinning of flax by machinery was first begun by
one John Kendrew, an ingenious self-taught mechanic of that town, who
invented a machine for the purpose, for which he took out a patent in
1787. Mr. Marshall went over from Leeds to see his machine, and agreed
to give him so much per spindle for the right to use it. But ceasing
to pay the patent right, Kendrew commenced an action against him for a
sum of nine hundred pounds alleged to be due under the agreement. The
claim was disputed, and Kendrew lost his action; and it is added in
Longstaffe's Annals, that even had he succeeded, it would have been of
no use; for Mr. Marshall declared that he had not then the money
wherewith to pay him. It is possible that Matthew Murray may have
obtained some experience of flax-machinery in working for Kendrew,
which afterwards proved of use to him in Mr. Marshall's establishment.
[3] The purchase of this large piece of ground, known as Camp Field,
had the effect of "plugging up" Matthew Murray for a time; and it
remained disused, except for the deposit of dead dogs and other
rubbish, for more than half a century. It has only been enclosed
during the present year, and now forms part of the works of Messrs.
Smith, Beacock, and Tannet, the eminent tool-makers.
[4] Among more recent improvers of flax-machinery, the late Sir Peter
Fairbairn is entitled to high merit: the work turned out by him being
of first-rate excellence, embodying numerous inventions and
improvements of great value and importance.
[5] EDWARD BAINES, Esq., M.P., History of the Cotton Manufacture, 212.
CHAPTER XV.
JAMES NASMYTH.
"By Hammer and Hand
All Arts doth stand."
Hammermen's Motto.
The founder Of the Scotch family of Naesmyth is said to have derived
his name from the following circumstance. In the course of the feuds
which raged for some time between the Scotch kings and their powerful
subjects the Earls of Douglas, a rencontre took place one day on the
outskirts of a Border village, when the king's adherents were worsted.
One of them took refuge in the village smithy, where, hastily
disguising himself, and donning a spare leathern apron, he pretended to
be engaged in assisting the smith with his work, when a party of the
Douglas followers rushed in. They glanced at the pretended workman at
the anvil, and observed him deliver a blow upon it so unskilfully that
the hammer-shaft broke in his hand. On this one of the Douglas men
rushed at him, calling out, "Ye're nae smyth!" The assailed man seized
his sword, which lay conveniently at hand, and defended himself so
vigorously that he shortly killed his assailant, while the smith
brained another with his hammer; and, a party of the king's men having
come to their help, the rest were speedily overpowered. The royal
forces then rallied, and their temporary defeat was converted into a
victory. The king bestowed a grant of land on his follower "Nae
Smyth," who assumed for his arms a sword between two hammers with
broken shafts, and the motto "Non arte sed Marte," as if to disclaim
the art of the Smith, in which he had failed, and to emphasize the
superiority of the warrior. Such is said to be the traditional origin
of the family of Naesmyth of Posso in Peeblesshire, who continue to
bear the same name and arms.
It is remarkable that the inventor of the steam-hammer should have so
effectually contradicted the name he bears and reversed the motto of
his family; for so far from being "Nae Smyth," he may not
inappropriately be designated the very Vulcan of the nineteenth
century. His hammer is a tool of immense power and pliancy, but for
which we must have stopped short in many of those gigantic engineering
works which are among the marvels of the age we live in. It possesses
so much precision and delicacy that it will chip the end of an egg
resting in a glass on the anvil without breaking it, while it delivers
a blow of ten tons with such a force as to be felt shaking the parish.
It is therefore with a high degree of appropriateness that Mr. Nasmyth
has discarded the feckless hammer with the broken shaft, and assumed
for his emblem his own magnificent steam-hammer, at the same time
reversing the family motto, which he has converted into "Non Marte sed
Arte."