Processes for preparing amalgams by double decomposition between an

alkaline amalgam and a metallic salt, or by electrolysis of saline

solutions, with employment of mercury as the negative electrode,

apply _a fortiori_ to metals capable of combining directly with the

quicksilver. The latter of these methods is especially utilized for the

preparation of alkaline earthy metals by electrolytic decomposition of

the solutions of their salts or hydrated oxides with quicksilver as a

cathode.

«General Properties of Amalgams.»—Amalgams are liquid when the

quicksilver is in great excess; solid, but readily fusible, when the

alloyed metal predominates.

They have a metallic luster, and a metallic structure which renders

them brittle. They even form crystallized metallic combinations of

constant proportions, dissolved in an excess of quicksilver, when the

excess is separated by compression in a chamois skin, or by filtration

in a glass funnel of slender stem, terminating with an orifice almost

capillary.

According as the fusing heat of a metal is less or greater than

its combination heat with quicksilver, the amalgamation of this

metal produces an elevation or a lowering of temperature. Thus {86}

potassium, sodium, and cadmium, in alloy with quicksilver, disengage

heat; while zinc, antimony, tin, bismuth, lead, and silver combine

with mercury with absorption of heat. The amalgamation of 162 parts of

quicksilver with 21 parts of lead, 12 parts of tin or of antimony, and

28.5 parts of bismuth, lowers the temperature of the mixture 79° F.

Amalgams formed with disengagement of heat are electro-negative with

reference to the metals alloyed with the quicksilver. The products with

absorption of heat are electro-negative with reference to the metals

combined with the quicksilver; consequently, in a battery of elements

of pure cadmium and amalgamated cadmium, the cadmium will be the

negative pole; in case of zinc and amalgamated zinc, the zinc will be

the positive pole.

Heat decomposes all amalgams, vaporizing the mercury and leaving the

metal alloys as a residue.

Water is decomposed by the amalgams of potassium and sodium, because

the heat of formation of these amalgams, although considerable, is even

less than the heat disengaged by potassium and sodium, on decomposing

water. The alkaline amalgams may, therefore, serve as a source of

nascent hydrogen in presence of water, giving rise to an action less

energetic, and often more advantageous, than that of the alkaline

metals alone. Thus is caused the frequent employment of sodium amalgam

for hydrogenizing a large number of bodies. As a consequence of their

action on water, the alkaline amalgams are changed by moist air, with

production of free alkali or alkaline carbonate.

«Applications of Potassium Amalgams.»—I.—They furnish a process for

preparing potassium by the decomposition of potash by the electric

current, by employing quicksilver as the cathode, and vaporizing the

quicksilver of the amalgam formed by heating this in a current of dry

hydrogen.

II.—They can serve for the preparation of the amalgams of the metals,

other than those of the alkaline group, by decomposing the salts of

these metals, with formation of a salt of potash and of the amalgam of

the metal corresponding to the original salt.

III.—They can be employed as a source of nascent hydrogen in presence

of water for hydrogenizing many substances.

«Applications of Sodium Amalgams.»—These are nearly the same as those

of the potassium amalgams, but the sodium amalgams are employed almost

exclusively, because sodium is easier to handle than potassium, and is

cheaper. These employments are the following:

I.—Sodium amalgam furnishes a process for the preparation of sodium

when soda is decomposed by means of the electric current, employing

quicksilver as the cathode, and afterwards vaporizing the quicksilver

of the amalgam formed by heating this in a current of dry hydrogen.

II.—Amalgams of sodium serve for the preparation of amalgams of the

other metals, particularly alkaline earthy metals and metals of high

fusing points, by decomposing the salts of these metals, with formation

of a salt of soda and of the amalgam of the metal corresponding to the

original salt.

III.—They serve for amalgamating superficially the metals of high

fusing point, called “refractory,” such as iron and platinum, when a

well-cleaned plate of these metals is immersed in sodium amalgam in

presence of water.

IV.—An amalgam of 2 or 3 per cent of sodium is employed in the

processes of extraction of gold by amalgamation. It has the property of

rendering quicksilver more brilliant, and consequently more energetic,

by acting as a deoxidant on the pellicle of oxide formed on its surface

in presence of certain ores, which, by keeping it separated from the

particles of gold, destroy its activity. Sodium amalgam of 3 per

cent is utilized with success for the amalgamated plates employed in

crushers and other apparatus for treating the ores of gold. If a few

drops of this amalgam are spread on a plate of copper, of tin, or of

zinc, a brilliant coating of an amalgam of tin, copper, or zinc is

immediately formed.

V.—Amalgams of from 2 to 8 per cent of sodium serve frequently in

laboratories for reducing or hydrogenizing organic combinations,

without running the risk of a partial destruction of these compounds by

too intense action, as may occur by employing free sodium instead of

its amalgam.

«Applications of Barium Amalgams.»—These can, by distillation, furnish

barium. It is one of the processes for preparing this metal, which,

when thus obtained, almost always retains a little sodium.

«Applications of Strontium Amalgams.»—These amalgams, washed and dried

rapidly immediately after their preparation, and then heated to a

nascent red {87} in a current of dry hydrogen, yield a fused mass of

strontium.

«Applications of Cadmium Amalgams.»—Amalgams of cadmium, formed of

equal weights of cadmium and quicksilver, have much power of cohesion

and are quite malleable; the case is the same with an amalgam formed of

1 part of cadmium and 2 parts of quicksilver. They are used as dental

cements for plugging teeth; for the same purpose an amalgam of 2 parts

of quicksilver, 1 part of cadmium, and 2 parts of tin may be used.

«Applications of Zinc Amalgams.»—The principal employment of zinc

amalgams is their use as a cathode or negative electrode in the

batteries of Munson, Daniels, and Lechanché. This combination is

designed to render the zinc non-attackable by the exciting liquid of

the battery with open circuit. The action of the mercury is to prevent

the zinc from forming a large number of small voltaic elements when

foreign bodies are mingled with the metal; in a word, the giving to

ordinary zinc the properties of pure zinc, and consequently of causing

a great saving in expense.

For amalgamating a zinc plate it is plunged for a few seconds into

water in which there is one-sixteenth in volume of sulphuric acid,

then rubbing with a copper-wire brush which has been dipped in the

quicksilver. The mercury takes more readily on the zinc when, after the

zinc has been cleaned with water sharpened with sulphuric acid, it is

moistened with a solution of corrosive sublimate, which is reduced and

furnishes a first very thin coat of amalgam, on which the quicksilver

is immediately fixed by simple immersion without rubbing.

The zinc of a battery may be amalgamated by putting at the bottom of

the compartment containing each element, a little quicksilver in such

a way that the zinc touches the liquid. The amalgamation is effected

under the influence of the current, but this process applies only

on condition that the zinc alone touches the bottom of the vessel

containing the quicksilver.

«Applications of Manganese Amalgams.»—These may serve for the

preparation of manganese. For this purpose it is sufficient to distill

in a current of pure hydrogen. The manganese remains in the form of a

grayish powder.

«Applications of Tin Amalgams.»—I.—Tinning of glass. This operation

is accomplished in the following manner: On a cast-iron table, quite

horizontal, a sheet of tin of the dimensions of the glass is spread

out and covered with a layer of quicksilver, 5 or 6 millimeters in

thickness. The glass is made to slide on the sheet of tin in such a

way as to drive off the excess of quicksilver; when the two surfaces

are covered without interposition of air, weights are placed on the

glass. In a few days, the glass may be removed, having been covered

with an adhering pellicle of amalgam of 4 parts of tin and 1 part of

quicksilver. (See also Mirrors.)

II.—An amalgam consisting of 2 parts of zinc and 1 part tin may be

used for covering the cushions of frictional electric machines. This

amalgam is prepared by first melting the zinc and tin in a crucible and

adding the quicksilver previously heated.

III.—Mention has been made of the cadmium amalgam employed for plugging

teeth, an amalgam of 2 parts of quicksilver, 2 parts of tin, and 1 part

of cadmium. For the same purpose an amalgam of tin, silver, and gold is

employed. (See also Cements, Dental.)

«Applications of Copper Amalgams.»—I.—An amalgam of 30 per cent of

copper has been employed for filling teeth. This use has been abandoned

on account of the inconvenience occasioned by the great changeableness

of the product.

II.—The amalgam of 30 per cent of copper, designated by the name of

“metallic mastic,” is an excellent cement for repairing objects and

utensils of porcelain. For this employment, the broken surfaces are

heated to 662° F., and a little of the amalgam, previously heated to

the consistency of melted wax, is applied.

III.—Copper amalgam, of 30 to 45 per cent of copper, rendered

plastic by heating and grinding, may serve for obtaining with slight

compression copies of delicate objects, which may, after hardening of

the amalgam, be reproduced, either in wax or by galvanic process.

IV.—According to Debray, when a medal, obtained with an amalgam of

45 per cent of copper, by compression in the soft state, in molds of

gutta percha, is heated progressively to redness in an atmosphere of

hydrogen, the quicksilver is volatilized gradually, and the particles

of copper come together without fusion in such a way as to produce a

faithful reproduction, formed exclusively of metallic copper, of the

original medal.

V.—In the metallurgy of gold, the crushers are furnished with

amalgamated plates of copper for retaining the gold. The preparation

of these plates, {88} which are at least 0.128 inches in thickness, is

delicate, requiring about two weeks. They are freed from greasy matter

by rubbing with ashes, or, better, with a little sand and caustic soda,

or if more rapid action is desired, with a cloth dipped in dilute

nitric acid; they are washed with water, then with a solution of

potassium cyanide, and finally brushed with a mixture of sal ammoniac

and a little quicksilver, until the surface is completely amalgamated.

They are finally made to absorb as much quicksilver as possible. But

the plates thus treated are useful for only a few days when they are

sufficiently covered with a layer of gold amalgam; in the meantime

they occasion loss of time and of gold. So it is preferable to cover

them artificially with a little gold amalgam, which is prepared by

dissolving gold in quicksilver. Sometimes the amalgam of gold is

replaced by an amalgam of silver, which is readily poured and more

economical.

Another method giving better results consists in silvering copper slabs

by electroplating and covering them with a layer of silver. Then it

is only necessary to apply a little quicksilver, which adheres quite

rapidly, so that they are ready for use almost immediately, and are

quite active at the outset.

These amalgamation slabs ought to be cleaned before each operation.

Potassium cyanide removes fatty matter, and sal ammoniac the oxides of

the low metals.

«Applications of Lead Amalgams.»—These meet with an interesting

employment for the autogenous soldering of lead. After the surfaces

to be soldered have been well cleaned, a layer of lead amalgam is

applied. It is afterwards sufficient to pass along the line of junction

a soldering iron heated to redness, in order that the heat should cause

the volatilization of the quicksilver, and that the lead, liberated in

a state of fine division, should be melted and cause the adherence of

the two surfaces. The only precaution necessary is to avoid breathing

the mercurial vapor, which is quite poisonous.

«Applications of Bismuth Amalgams.»—The amalgam formed of 1 per cent of

bismuth and 4 parts of quicksilver will cause the strong adherence of

glass. It is employed with advantage in the tinning of glass globes.

For this operation it is poured into a dry hot receiver, and then

passed over the whole surface of the glass; it solidifies on cooling.

For the purpose of economizing the bismuth, the price of which is high,

the preceding amalgam is replaced by another composed of 2 parts of

quicksilver, 1 part of bismuth, 1 part of lead, and 1 part of tin. The

bismuth, broken into small fragments, is added to the tin and lead,

previously melted in the crucible, and when the mixture of the three

metals becomes fluid, the quicksilver is poured in, while stirring with

an iron rod. The impurities floating on the surface are removed, and

when the temperature is sufficiently lowered this amalgam is slowly

poured into the vessels to be tinned, which have been previously

well cleaned and slightly heated. M. Ditte recommends for the same

employment, as a very strong adherent to the glass, an amalgam obtained

by dissolving hot 2 parts of bismuth and 1 part of lead in a solution

of 1 part of tin in 10 parts of quicksilver. By causing a quantity of

this amalgam to move around the inside of a receiver, clean, dry, and

slightly heated, the surface will be covered with a thin, brilliant

layer, which hardens quite rapidly.

For the injection of anatomical pieces an amalgam formed of 10 parts

of quicksilver, 50 parts of bismuth, 31 parts of lead, and 18 parts

of tin, fusible at 77.5° and solidifiable at 60° C., is made use of;

or, again, an amalgam composed of 9 parts of Darcet alloy and 1 part

of quicksilver fusible at 127 1⁠/⁠2° F., and pasty at a still lower

temperature. This last amalgam may also be used for filling carious

teeth. The Darcet alloy, as known, contains 2 parts of bismuth, 1 part

of lead, and 1 part of tin, and melts at 199 1⁠/⁠2° F. The addition of

1 part of quicksilver lowers the fusing point to 104° F.

«Applications of Silver Amalgams.»—I.—In the silvering of mirrors by

the Petitjean method, which has almost universally replaced tinning,

the property of silver in readily amalgamating is taken advantage of,

by substituting the glass after silvering to the action of a dilute

solution of double cyanide of mercury and potassium in such a manner

as to form an amalgam of white and brilliant silver adhering strongly

to the glass. To facilitate the operation and utilize all the silver,

while economizing the double cyanide, M. Lenoir has recommended the

following: Sprinkle the glass at the time when it is covered with the

mercurial solution with very fine zinc powder, which precipitates the

quicksilver and regulates the amalgamation.

II.—The metallurgy of silver also takes advantage of the property

of this {89} metal in combining cold with quicksilver; this for the

treatment of poor silver ores.

In the Saxon or Freiburg process for treating silver ores, recourse is

had to quicksilver in the case of amalgam in amalgamating casks, in

which the ore, after grinding, is shaken with disks of iron, and with

mercury and water. The amalgam, collected and filtered under strong

pressure, contains from 30 to 33 per cent of silver. It is distilled

either in cylindrical retorts of cast iron, furnished with an exit

tube immersed in the water for condensing the mercurial vapors, or on

plates of iron, arranged over each other along a vertical iron stem,

supported by a tripod at the bottom of a tank filled with water, and

covered with an iron receiver, which is itself surrounded with ignited

charcoal. It should be remarked that the last portions of quicksilver

in a silver amalgam submitted to distillation are volatilized only

under the action of a high and prolonged temperature.

«Applications of Gold Amalgams.»—I.—Gilding with quicksilver. This

process of gilding, much employed formerly, is now but little used.

It can be applied only to metals slightly fusible and capable of

amalgamation, like silver, copper, bronze, and brass. Iron can also be

gilded by this method, provided it is previously covered with a coating

of copper. To perform this gilding the surface is well cleaned, and the

gold amalgam, consisting of 2 parts of gold and 1 part of quicksilver,

prepared as mentioned before, is applied. The piece is afterwards

heated to about the red, so as to volatilize the mercury. The gold

remains, superficially alloyed with the metal, and forms an extremely

solid layer of deadened gold, which can be afterwards polished. The

volatilization should be effected under a chimney having strong

draught, in order to avoid the poisonous action of the mercurial vapors.

II.—The amalgamation of gold finds its principal applications in the

treatment of auriferous ores. The extraction of small spangles of gold

scattered in gold-bearing sands is based on the ready dissolution of

gold in quicksilver, and on the formation of an amalgam of solid gold

by compression and filtering through a chamois skin, in a state more or

less liquid. The spangles of gold are shaken with about their weight

of quicksilver, collected in the cavities of sluices and mixed with a

small quantity of sand. The gold is dissolved and the sand remains.

The amalgam thus obtained is compressed in a chamois skin, so as to

separate the excess of mercury which passes through the pores of the

skin; or, yet again, it is filtered through a glass funnel having a

very slender stem, with almost capillary termination. In both cases an

amalgam of solid gold remains, which is submitted to the action of heat

in a crucible or cast-iron retort, communicating with a bent-iron tube,

of which the extremity, surrounded with a cloth immersed in water,

is arranged above a receiver half full of water. The quicksilver is

vaporized and condensed in the water. The gold remains in the retort.

The property of gold of combining readily with quicksilver is also

used in many kinds of amalgamating apparatus for extraction and in the

metallurgy of gold.

In various operations it is essential to keep the quicksilver active

by preserving its limpidity. For this purpose potassium cyanide and

ammonium chloride are especially employed; sometimes wood ashes,

carbonate of soda, hyposulphite of soda, nitrate of potash, cupric

sulphate, sea salt, and lime; the latter for precipitating the soluble

sulphates proceeding from the decomposition of pyrites.

The amalgamation of gold is favored by a temperature of 38° to 45° C.

(100° to 113° F.), and still more by the employment of quicksilver

in the nascent state. This last property is the base of the Designol

process, which consists in treating auriferous or auro-argentiferous

ores, first ground with sea salt, in revolving cylinders of cast

iron, with iron and mercury bichloride, in such a way that the

mercury precipitated collects the gold and eventually the silver more

efficaciously.

«Gold Amalgam.»—Eight parts of gold and 1 of mercury are formed into an

amalgam for plating by rendering the gold into thin plates, making it

red hot, and then putting it into the mercury while the latter is also

heated to ebullition. The gold immediately disappears in combination

with the mercury, after which the mixture may be turned into water to

cool. It is then ready for use.

«Zinc Amalgam for Electric Batteries.»—Dissolve 2 parts of mercury in

1 part of aqua regia. This accomplished, add 5 parts of hydrochloric

acid. This solution is made warm. It suffices to dip the zinc to be

amalgamated into this liquid only for a few seconds. {90}

«Amalgam for Cementing Glass, Porcelain, Etc.»—Take tin 2 parts, and

cadmium 1 part. Fuse in an iron spoon or some vessel of the same

material. When the two materials are in fusion add a little mercury,

previously heated. Place all in an iron crucible and boil, agitating

the mass with a pestle. This amalgam is soft and can be kneaded between

the fingers. It may be employed for luting glass or porcelain vessels,

as well as for filling teeth. It hardens in a short while.

«Amalgam for Silvering Glass Balls.»—Lead, 25 parts; tin, 25 parts;

bismuth, 25 parts; mercury, 25 parts; or, lead, 20 parts; tin, 20

parts; bismuth, 20 parts; mercury, 40 parts. Melt the lead and the tin,

then add the bismuth; skim several times and add the mercury, stirring

the composition vigorously.

(See also Mirror-Silvering).

«Copper Amalgam.»—Copper amalgam, or so-called Viennese metal cement,

crystallizes with the greatest readiness and acquires such hardness on

solidifying that it can be polished like gold. The amalgam may also be

worked under the hammer or between rollers; it can also be stamped,

and retains its metallic luster for a long time in the air. In air

containing hydrogen sulphide, however, it quickly tarnishes and turns

black. A very special property of copper amalgam consists in that it

becomes very soft when laid in water, and attains such pliancy that

it can be employed for modeling the most delicate objects. After a

few hours the amalgam congeals again into a very fine-grained, rather

malleable mass. An important application of copper amalgam is that for

cementing metals. All that is necessary for this purpose is to heat the

metals, which must be bright, to 80–90° C. (176–194° F.), to apply the

amalgam and to press the metal pieces together. They will cohere as

firmly as though soldered together.

Copper amalgam may be prepared in the following manner:

Place strips of zinc in a solution of blue vitriol and agitate the

solution thoroughly. The copper thus obtained in the form of a very

fine powder is washed and, while still moist, treated in a mortar with

a solution of mercury nitrate. The copper powder thereby amalgamates

more readily with the quicksilver. Next, hot water is poured over the

copper, the mortar is kept hot, and the mercury added. Knead with the

pestle of the mortar until the copper, pulverulent in the beginning,

has united with the mercury into a very plastic mass. The longer the

kneading is continued the more uniform will be the mass. As soon as the

amalgam has acquired the suitable character—for its production 3 parts

of copper and 7 parts of mercury are used—the water is poured off and

the amalgam still soft is given the shape in which it is to be kept.

For cementing purposes, the amalgam is rolled out into small cylinders,

whose diameter is about 0.16 to 0.2 inches, with a length of a few

inches. In order to produce with this amalgam impressions of castings,

which are made after woodcuts, the amalgam is rolled out hot into a

thin plate and pressed firmly onto the likewise heated plaster cast.

After the amalgam has hardened the thin plate of it may be reinforced

by pouring on molten type metal.

«Silver Amalgam.»—Silver amalgam can easily be made with the help of

finely powdered silver. The mercury need only be heated to 250° to

300° C. (482° to 572° F.); silver powder is then sprinkled on it, and

mixed with it by stirring. The vessel is heated for several minutes

and then allowed to cool, the excess of mercury being removed from the

granulated crystalline amalgam by pressing in a leather bag. Silver

amalgam can also easily be made by dissolving silver in nitric acid,

evaporating the solution till the excess of free acid is eliminated,

diluting with distilled water, and adding mercury to the fluid in

the proportion of 4 parts, by weight, of mercury to 1 of the silver

originally used. The mercury precipitates the silver in a metallic

state, and immediately forms an amalgam with it; the fluid standing

above after a time contains no more silver, but consists of a solution

of mercury nitrate mixed with whatever copper was contained in the

dissolved silver in the form of copper nitrate. The absence of a

white precipitate, if a few drops of hydrochloric acid are added to a

sample of the fluid in a test tube, shows that all the silver has been

eliminated from the solution and is present in the form of amalgam.

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