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A TEXT-BOOK OF ASSAYING:
FOR THE USE OF THOSE CONNECTED WITH MINES.
by
C. AND J. J. BERINGER.
Revised by
J. J. BERINGER,
Assoc. of the Royal School of Mines; Fellow of the Chemical Society and
of the Inst. of Chemistry; Principal of the Camborne Mining School; and
Late Public Analyst for the County of Cornwall.
With numerous Diagrams and Tables.
Ninth Edition.
London:
Charles Griffin and Company, Limited,
Exeter Street, Strand.
1904.
[All rights reserved.]
PUBLISHER'S NOTE TO THE NINTH EDITION
The continued popularity of the present work, the last edition of which
was published only a little over a year ago, continues to be a source of
gratification to the publishers, who have much pleasure in issuing the
present edition.
_January 1904._
PREFACE TO THE SIXTH EDITION
The principal changes in this edition are additions to the articles on
Gold, Cyanides, and Nickel, and a much enlarged Index. The additional
matter covers more than forty pages.
J. J. BERINGER.
CAMBORNE,
_January 1900._
PREFACE.
The Text-book now offered to the public has been prepared to meet the
existing want of a practical "handy book" for the Assayer.
To mining men the word "assaying" conveys a sufficiently clear meaning,
but it is difficult to define. Some writers limit it to the
determination of silver and gold, and others imagine that it has only to
do with "furnace-work." These limitations are not recognised in
practice. In fact, assaying is becoming wider in its scope, and the
distinction between "assayers" and "analysts" will in time be difficult
to detect. We have endeavoured rather to give what will be of use to the
assayer than to cover the ground within the limits of a faulty
definition.
At first our intention was to supply a description of those substances
only which have a commercial value, but on consideration we have added
short accounts of the rarer elements, since they are frequently met
with, and occasionally affect the accuracy of an assay.
Under the more important methods we have given the results of a series
of experiments showing the effect of varying conditions on the accuracy
of the process. Such experiments are often made by assayers, but seldom
recorded. Statements like those generally made--that "this or that
substance interferes"--are insufficient. It is necessary to know under
what conditions and to what extent.
Students learning any particular process cannot do better than repeat
such a series of experiments. By this means they will, at the same time,
acquire the skill necessary for performing an assay and a confidence in
their results based upon work under different conditions.
The electrolytic method of copper assaying given under _Copper_ is a
modification of Luckow's; it was introduced by us into the offices of
the Rio Tinto Copper Company, and has been in use for many years with
success. This modification is now employed in copper-works in Spain,
Germany, and England, and is used in place of the dry assay for the
commercial valuation of copper ores.
We have adhered to the gram and the "c.c." as the units of weight and
volume. Those who prefer working with grains and grain-measures can use
the figures given, multiplied by ten. For example:--When 1 gram is
mentioned, 10 grains should be used, and 10 grain-measures take the
place of 1 "c.c." It is not advisable to mix the two systems, as by
using gram weights and grain-measures.
We have intentionally to a large extent omitted to mention the names of
those who have originated or modified the various processes. The
practice of naming a process after its discoverer has developed of late
years, and is becoming objectionable. It is a graceful thing to name a
gas-burner after Bunsen, or a condenser after Liebig; but when the
practice has developed so far that one is directed to "Finkenerise" a
residue, or to use the "Reichert-Meissl-Wollny" process, it is time to
stop.
We are indebted to the standard works of Allen, Crookes, Fresenius,
Lunge, Michell, Percy, and Sutton, and wish to express our sense of
special indebtedness to Mr. Richard Smith, of the Royal School of Mines.
One or two of the illustrations are taken from Mr. Sexton's excellent
little book on _Qualitative Analysis_. Our obligation to some others is
mentioned in the text.
Finally, we have to thank for assistance in the experimental work
Messrs. Bailey, Beswick, Clarke, Grant, Higgins, and Smith.
THE AUTHORS.
CAMBORNE, _Nov. 1889_.
CONTENTS.
PART I.
CHAPTER I.
INTRODUCTORY.
Page
Object of assaying 1
Sampling 1
Drying: determination of moisture 5
Calculation and statement of results 7
Laboratory books and report forms 9
Quantity to be taken for an assay 11
Exercises 14
CHAPTER II.
METHODS OF ASSAYING.--DRY GRAVIMETRIC METHODS.
Methods of assaying 15
Gravimetric methods 15
Mechanical separations 16
Dry assays 16
(a) Fluxes 16
(b) Reducing agents 21
(c) Oxidising agents 22
(c) Apparatus 24
CHAPTER III.
WET GRAVIMETRIC METHODS.
Wet gravimetric methods 27
(a) Solution 29
(b) Precipitation 30
(c) Filtration 31
(c) Drying and igniting 32
CHAPTER IV.
VOLUMETRIC ASSAYS.
Titrometric assays 35
(a) Standard solutions 36
(b) Standardising 37
(c) Methods of working 42
(c) Indirect titration 43
Colorimetric assays 44
Gasometric assays 44
CHAPTER V.
WEIGHING AND MEASURING.
Weighing 47
Measuring liquids 49
(a) Graduated flasks 49
(b) Pipettes 50
(c) Burettes 51
Measuring gases 52
CHAPTER VI.
REAGENTS.
Acids, &c. 54
Bases, salts, &c. 59
CHAPTER VII.
Formulæ, equations, &c. 68
CHAPTER VIII.
SPECIFIC GRAVITY.
Introductory 75
Determination of specific gravity--
(a) Hydrometers 76
(b) Specific gravity bottles 78
Calculations depending on specific gravity 84
PART II.
CHAPTER IX.
SILVER, GOLD, PLATINUM, CYANIDES, MERCURY.
SILVER--Detection 87
Dry assay 87
(1) Scorification 88
(2) Pot assays, average ores 90
" ores with metallic oxides 91
" ores with metallic sulphides 91
Explanatory notes on the fusion 93
The effect of charcoal, flour, &c. 94
The effect of nitre 95
The effect of mineral sulphides 95
(3) Cupellation 98
The loss of silver 101
Condition affecting the loss 102
Methods of correction 103
Lead required for cupellation 105
(4) Calculation of the results in ounces to the
ton of 2240 lbs. Table 107
Ores with metallic particles 108
(5) Explanatory notes 110
(6) Examples of dry silver assays 113
Wet assays 116
Gravimetric method 117
Gay-Lussac's method 119
Volhard's method 121
A modified Gay-Lussac 123
Volhard's method applied to arsenic 124
GOLD--Detection 126
Amalgamation assay 126
Dry assay 127
(1) Size of charges 127
(2) Sampling 127
(3) Assay tons 131
(4) Small buttons, weighing 131
" " measuring 133
(5) Concentration in lead 136
Quartz ores 136
Ores with oxide of iron 138
Ores with metallic sulphides 139
(6) Cyanide charges, residues, &c. 140
(7) Cupellation 142
Cupels 142
Cupellation temperature 143
Cupellation loss 145
(8) Inquartation 146
(9) Flatting 149
(10) Parting, in flasks 151
" in test tubes 152
" in glazed crucibles 153
" Loss, &c. 154
(11) Check assays, surcharge 154
(12) Bullion assays in special apparatus 156
Silver, &c., in gold bullion 157
(13) Sampling of base bullion, &c. 157
CYANIDES--Commercial cyanides 160
Double cyanides 161
Prussic acid 162
Gold-dissolving power of cyanide liquor 162
Assay for cyanide strength 163, 165
Assay of commercial cyanide 167
Alkalinity of cyanides 167
Acidity of ores 168
Metals in cyanide liquors 169
Cyanicides 169
PLATINUM 170
IRIDIUM 171
MERCURY 171
Dry assay 172
Wet method 173
CHAPTER X.
COPPER, LEAD, THALLIUM, BISMUTH, ANTIMONY.
COPPER--Introductory 175
Dry assay 176
Valuation of copper ores 181
Wet methods 183
(1) Electrolytic assay 184
Volumetric methods 194
(1) Cyanide method 194
(2) Iodide method 199
(3) Colorimetric method 203
Examination of commercial copper 205
LEAD 211
Dry assay 211
Wet assay 213
(1) Gravimetric method 213
(2) Volumetric method 214
(3) Colorimetric method 218
THALLIUM 219
BISMUTH 220
Dry assay 221
Wet method 221
(1) Gravimetric determination 222
(2) Colorimetric assay 223
ANTIMONY 225
Dry assay 225
Wet method 227
(1) Gravimetric assay 228
(2) Volumetric method 229
CHAPTER XI.
IRON, NICKEL, COBALT, ZINC, CADMIUM.
IRON 231
Gravimetric determination 233
Permanganate and bichromate methods 234
Stannous chloride method 244
Colorimetric determination 247
NICKEL 251
Dry assay 251
Electrolytic assay 254
Titration by cyanide 255
COBALT 259
ZINC 261
Gravimetric method 262
Volumetric method 263
Gasometric method 266
CADMIUM 269
CHAPTER XII.
TIN, TUNGSTEN, TITANIUM.
TIN 271
Vanning 273
Dry assay 276
Detection, &c. 279
Gravimetric determination 281
Volumetric determination 282
Examples 284
TITANIUM 292
TUNGSTEN 295
NIOBIC AND TANTALIC OXIDES 297
CHAPTER XIII.
MANGANESE, CHROMIUM, ETC.
MANGANESE 298
Gravimetric determination 300
Volumetric determination 300
Ferrous sulphate assay 301
Iodine assay 302
Colorimetric determination 306
CHROMIUM 307
VANADIUM 310
MOLYBDENUM 311
URANIUM 312
CHAPTER XIV.
EARTHS, ALKALINE EARTHS, ALKALIES.
ALUMINA 314
THORIA 317
ZIRCONIA 317
CERIUM 318
LANTHANUM AND DIDYMIUM 319
YTTRIA 319
BERYLLIA 319
LIME 320
STRONTIA 324
BARYTA 326
MAGNESIA 328
THE ALKALIES 330
SODIUM 334
POTASSIUM 336
LITHIUM 338
CÆSIUM 339
RUBIDIUM 340
AMMONIUM 340
PART III.
CHAPTER XV.
OXYGEN AND OXIDES--THE HALOGENS.
OXYGEN 344
OXIDES 345
WATER 350
THE HALOGENS 358
CHLORINE 359
BROMINE 361
IODINE 362
FLUORINE 363
CHAPTER XVI.
SULPHUR AND SULPHATES.
SULPHUR 367
Gravimetric determination 369
Volumetric determination 370
SULPHATES 377
SELENIUM 379
TELLURIUM 379
CHAPTER XVII.
ARSENIC, PHOSPHORUS, NITROGEN.
ARSENIC 381
Gravimetric determination 383
Volumetric method, "iodine" 384
" " "uranic acetate" 389
PHOSPHORUS 394
Gravimetric determination 396
Volumetric determination 397
NITROGEN AND NITRATES 400
CHAPTER XVIII.
SILICON, CARBON, BORON.
SILICON AND SILICATES 405
CARBON AND CARBONATES 414
COALS 418
SHALES 420
CARBONATES 424
BORON AND BORATES 429
APPENDIX A.
Table of atomic weights and other constants 433
Table for converting degrees of the centigrade
thermometer into degrees of Fahrenheit's scale 435
Tables showing strengths of aqueous solutions of nitric
and hydrochloric acids, of ammonia and of sulphuric
acid 436
APPENDIX B.
Estimation of small quantities of gold 440
Practical notes on the iodide process of
copper assaying 441
Method of separating cobalt and nickel 442
APPENDIX C.
A lecture on the theory of sampling 444
INDEX 450
A TEXT-BOOK OF ASSAYING.
CHAPTER I.
INTRODUCTORY.
Assaying has for its object the determination of the quantities of those
constituents of a material which add to or detract from its value in the
arts and manufactures. The methods of assaying are mainly those of
analytical chemistry, and are limited by various practical
considerations to the determination of the constituents of a small
parcel, which is frequently only a few grains, and rarely more than a
few ounces, in weight. From these determinations calculations are made,
which have reference to a mass of material of, perhaps, hundreds of
tons. But in all cases, whether the mass under consideration be large or
small, whether the material be obtained by mining, grown, or
manufactured, the assayer is supposed to receive a small quantity,
called "the sample," which is, or ought to be, the exact counterpart of
the mass of material that is being dealt with. The taking and making of
this sample is termed "sampling"; and the men whose special work it is
to select such samples are "the samplers."
But although "sampling" is thus distinct from "assaying," the assayer
should be familiar with the principles of sampling, and rigorous in the
application of these principles in the selecting, from the sample sent
him, that smaller portion upon which he performs his operations.
~Sampling.~--_In the case of gases_, there is absolutely no trouble in
mixing. The only difficulty is in drawing off a fair sample where, as in
flues, the body of the gas is in motion, and varies a little in
composition from time to time. In this case, care must be taken to draw
off uniformly a sufficient volume of the gas during a prolonged period;
any portion of this larger volume may then be taken for the analytical
operation.
_In the case of liquids_, which mix more or less easily--and this class
includes metals, &c., in the state of fusion--more or less severe
agitation, followed by the immediate withdrawal of a portion, will yield
a fairly representative sample.
_In the case of solids_, the whole mass must be crushed, and, if not
already of fairly uniform quality, mixed, before sampling can take
place. Most of the material which a sampler is called upon to deal with,
is, however, in a more or less divided state and fairly uniform. In
practice it is assumed that 5 per cent. of the whole (= 1/20th), if
taken in portions of equal weight and at frequent and regular intervals,
will represent the mass from which it was taken. Taking a heap of ore,
A, and selecting one out of every twenty spade-, bag-, barrow-, or
wagon-fuls, according to the quantity of stuff in the heap, there is
obtained a second heap, B, containing one-twentieth of the stuff of the
heap A. If we crush the stuff in B until this heap contains
approximately the same number of stones as A did--which means, crushing
every stone in B into about twenty pieces--B will become the counterpart
of A. Selecting in the same manner 5 per cent. of B, there is got a
third heap, C. This alternate reduction and pulverising must be carried
on until a sample of suitable size is obtained. This may be expressed
very clearly thus:--
A = 1000 tons of rocks and lumpy ore.
B = 50 " " rough stones, 1/20th of A.
C = 2.5 " " small stones, 1/20th of B.
D = 0.125 " " coarse powder, 1/20th of C.
[Illustration: FIG. 1.
CONE
PARTLY REDUCED CONE
PLAN OF FRUSTRUM DIVIDED.
ELEVATION OF FRUSTRUM DIVIDED.]
If the material to be sampled is already a dry powder, 5 per cent. of it
should be heaped in a cone; each lot being added on the apex of the
cone already formed, so that it may distribute itself by falling evenly
in all directions. When the cone is completed, convert it into a low
frustrum of a cone by drawing stuff uniformly and in a direct line from
the centre to the circumference. Draw two diameters at right angles to
each other, and reserving any two alternate quarters, reject the others.
Mix; and form another cone, and proceed until a sample is got of the
bulk required.
This is the usual plan, and all samples should be treated in this way
when the stuff is fine enough to fall evenly down the sides of a cone.
Samples as they reach the assay office are seldom in a fit state for the
work of the assayer; they are generally too coarse, and ought always to
be more than he wants for any particular determination. The portion he
requires should never be taken at hap-hazard; the sample must be reduced
systematically to the quantity required.
1. _If the sample is a liquid:_ it is sufficient to shake the bottle,
and take out a measured or weighed quantity for the assay.
2. _If a liquid with a solid in suspension:_ measure the whole of it.
Filter. Make up the filtrate with the wash-water or water to the
original bulk. Assay it. Dry and weigh the residue, and make a separate
assay of it.
3. _If of a creamy consistency, free from heavy particles:_ mix well;
spread out evenly on a glazed tile. Take up equal portions at equal
distances. Mix and assay.
4. _If a mud of coarse and fine particles, or of particles of unequal
density:_ weigh and transfer to a porcelain dish, or weigh in the dish.
Dry at 100° C., weigh. Treat the residue as a solid capable of being
powdered.
5. _If a solid capable of being powdered, or already powdered:_ heap up
into a cone; flatten with a spatula; divide along two diameters at right
angles, and carefully reject the whole of two alternate quarters,
brushing away any fine powder. Mix the other quarters, and repeat (if
necessary). For small quantities a fine state of division is essential.
6. _If a solid with metallic particles:_ powder and pass through a
sieve; the metallic particles will not pass through. Weigh both portions
and assay separately. _Sifting should be followed by a very thorough
mixing._
7. _If a metal or alloy in bar or ingot:_ clean the upper surface of the
bar, and bore through the bar. Use the borings. If the ingot or bar is
small, cut it through and file the section. Filings must be freed from
fragments of the file by means of a magnet; and from oil, if any be
present, by washing with a suitable solvent.[1] Where practicable,
metals and alloys are best sampled by melting and granulating. The
student must carefully avoid any chance of mixing dirt or particles of
other samples with the particular sample which he is preparing. One ore
should be done at a time, and when finished, it should be labelled and
wrapped up, or bottled, before starting on a fresh sample.
When an ore requires to be very finely ground in an agate mortar, it is
often advisable to mix with a little pure alcohol and rub until free
from grit; dry at 100° C. and mix well before weighing.
When an assay is required of a quantity of ore made up of parcels of
different weight and quality, each parcel should be separately sampled
and parts of each sample, bearing to each other the same proportion by
weight as the original parcels, should be taken and mixed. For example,
a lot of ore is made up of one parcel of A, 570 tons, one of B, 180
tons, and another of C, 50 tons; a sample representing the whole may be
got by mixing 57 parts of a sample of A with 18 parts of a sample of B,
and 5 parts of a sample of C.
[Illustration: FIG. 2.]
A bruising plate, like that in fig. 2, is convenient for general office
work. The slab is of cast iron, about an inch thick. It is firmly
supported on a solid block of wood, and pivoted for convenience in
emptying. The bruising-hammer is steel-faced, about 4 inches square, and
1-1/2 inch thick. The block is firmly fixed to a small table or tressel,
so that the slab is about 2 feet 6 inches from the ground. The slab is
cleaned, and the sample collected with the help of a stiff-haired brush.
~Drying: Determination of Moisture.~--In practice, the moisture is
generally determined by the samplers, and the proportion is specified in
grains per pound on the label attached to the sample when it reaches the
assay office. The method adopted is usually to dry 1 lb. = 7000 grs. of
the ore in a frying-pan heated over a gas flame, or in an ordinary oven,
until a cold bright piece of metal or glass is no longer damped when
held over it. The loss of weight in grains = moisture.
Properly, however, this work should be done by the assayer, if only for
the following reason. It is assumed that the dry ore of the sampler and
of the assayer are the same thing; according to the nature of the ore,
this may or may not be the case. The assayer, however, uses the sample
which he has dried for his moisture-determination, as the dry ore on
which he makes his other assays, and no variation in moisture would
influence the other and more important determinations. Some ores are
sent to the smelter with from 5 to 15 per cent. of adherent water. In
these cases it is best to spread out the sample, and taking equal
portions fairly at regular intervals, weigh into a Berlin dish 20 grams.
This should then be dried over a sand-bath, or if the ore is likely to
be injured by excess of heat, over a water-bath until the weight is
constant. The loss of weight multiplied by 5 gives the percentage of
water present.
Example:--
Weight of dish + wolfram 32.67 grms.
" " dish 12.67 "
-----
" " wolfram 20.00 "
" " dish + wolfram 32.67 "
" " " dried 30.15 "
-----
" " water 2.52 "
2.52 × 5 = 12.6 ~12.6%.~
There are other ores which are not apparently wet, but in the state
called "air-dried." It is easier to take fair samples of these, and,
consequently, it is not necessary to use so large a quantity as 20
grams. But with a smaller quantity, extra precautions must be taken. All
dry solids at ordinary temperatures absorb moisture from the air. The
amount varies with the nature of the material and with the quantity of
surface exposed. Light bulky powders absorb more than heavy ones,
because of the greater condensing surface. It is on this account that it
is well to weigh substances, which have been dried, between
close-fitting watch-glasses. The method of determining moisture is to
weigh out into the glasses 5 grams of ore, and dry in the water-oven
until there is no further loss of weight. On taking the glasses out of
the oven, they should be at once closed, the clip put on, and after
cooling in a desiccator weighed. If after a second trial the loss is the
same, or only increased by a milligram, the determination is finished.
Example:--
Weight of glasses + pyrites 31.0470 grms.
" " glasses 26.0470 "
-------
" " pyrites 5.0000 "
" " glasses + pyrites, dried 1 hour 30.8965 "
" " " " dried 1-1/2 " 30.8957 "
" " " " 31.0470 "
" " " " dried 30.8957 "
-------
" " moisture 0.1513 "
0.1513 × 20 = 3.026 ~3.02%.~
[Illustration: FIG. 3.]
Sometimes it may be advisable to dry 10 grams, in which case multiplying
the loss by 10 will give the percentage. The dried ore should be
transferred to a weighing-tube (fig. 3), and reserved for the subsequent
determinations. The weighing-tube with the ore must be marked, and kept
in a desiccator.
Most ores and inorganic substances can be dried, and their moisture
determined by the loss in this way. When, however, the substance
contains another somewhat volatile ingredient, it is exposed over
sulphuric acid in a desiccator for two days (if _in vacuo_, all the
better), and the loss determined. Moisture in dynamite should be
determined in this way.
When water is simply mechanically mixed with a substance it presents but
little difficulty. The combined water is a different matter. Slaked
lime, even when perfectly dry, contains much water; and if the water of
soda crystals were separated and frozen, it would occupy a volume equal
to that of the original crystals. Perfectly dry substances may contain
much water, and this combined water is retained by different materials
with very unequal vigour. Sodium sulphate and sodium phosphate crystals
lose water even when exposed under ordinary conditions to dry air. Soda
crystals when heated melt, and at a moderate temperature give off their
water with ebullition. The temperature at which all the water is given
up varies with each particular salt; the actual determination of the
water in each case will require somewhat different treatment. Such
determinations, however, are seldom required; and from a practical
point of view this combined water causes no trouble.
_In assaying ores_, we term "moisture" all water which is lost by
exposure in a water-oven at 100° C., and the "dry ore" is the ore which
has been dried at this temperature. No advantage, but rather endless
confusion, would be caused by varying the temperature with the object of
estimating the whole of the water which a hydrated salt may contain. The
results of the assay of the other components should be calculated on the
"dry ore." One advantage of this is obvious:--The dry ore has a constant
composition, and the results of all assays of it will be the same, no
matter when made; the moisture, however, may vary from day to day, and
would be influenced by a passing shower of rain. It is well to limit
this variability to the moisture by considering it apart, and thus avoid
having the percentage, say, of copper rising and falling under the
influence of the weather.
In the case of certain salts, however, such as soda crystals and
hydrated sulphate of copper (when these constitute the bulk of the
substance to be assayed), it is as well to perform the assay on the
moist, or at any rate air-dried, substance.[2] It would be equally
convenient to calculate on the substance dried at 100° C.; but in this
case it would be well, in order to avoid a somewhat shallow criticism,
to replace the term "moisture" by the longer but equivalent phrase
"water lost at 100° C."
~Calculation and Statement of Results.~--By far the most generally
convenient method of stating the results of an assay is that of the
percentage or parts in a hundred, and to avoid a needlessly troublesome
calculation it is well to take such a quantity of ore for each assay as
by a simple multiplication will yield the percentage. In these
calculations decimals are freely employed, and students should make
themselves familiar with the methods of using them.
Other methods of statement are in use, and have advantages in certain
special cases. With bullion the parts in a thousand are given, and in
those cases in which the percentage is very small, as in water analysis,
it is convenient to report on parts in 100,000, or even on parts per
1,000,000. These are easily got from the corresponding percentages by
shifting the decimal point one, three, or four places to the right. Thus
92.5 per cent. is 925 per thousand; and 0.0036 per cent. is 3.6 per
100,000, or 36 per million.
With ores of tin, silver, and gold, the result is stated as so many
cwts., lbs., or ozs., in the ton. With dressed tin ores as they are
sent to the smelter, the produce is given in cwts. and quarters to the
ton. The corresponding percentage may be obtained by multiplying by
five; or, inversely, if the percentage is given, the produce may be got
by dividing by five. A produce of 13-1/2 equals a percentage of 13.5×5
= 67.5; and a percentage of 70.0 equals a produce of 70/5 = 14. With
tin ores as raised (in which the percentage is small) the reduction must
be carried to pounds per ton. One per cent. equals 22.4 lbs. to the ton;
consequently, if we multiply the percentage by 22.4, the produce will be
given. Thus, if an ore contains 6.7 per cent. of oxide of tin, the
produce is 6.7×22.4 = 150 lbs. (or 1 cwt., 1 quarter, and 10 lbs.) to
the ton. With gold and silver ores, the proportion of precious metal is
small, and it is necessary to carry the reduction to ozs. and dwts. to
the ton; and since gold and silver are sold by troy weight, whilst the
ton is avoirdupois, it is of importance to remember that the ounces in
the two systems are not the same. A ton contains 15,680,000 grains,
which equal 653,333.3 dwts. or 32,666.6 ozs. (troy). The following rules
are useful:--
To get ozs. (troy) per ton, multiply parts per 100,000 by 0.327;
To get dwts. per ton, multiply parts per 100,000 by 6.53;
To get grains per ton, multiply parts per 100,000 by 156.8.
Where liquids are being assayed, cubic centimetres are held to be
equivalent to grams, and the usual method of statement is, "so many
parts by weight in so many by measure." Where the statement is made as
grams per litre or grains per gallon, there can be no doubt as to what
is meant; and even if it be expressed in parts per 100,000, parts by
weight in a measured volume must be understood unless the contrary is
expressly stated.
In some cases, where the density of the solution differs greatly from
that of water, the percentage by weight may be given; and in others,
mixtures of two or more liquids, the percentages may be given by volume
or by weight; as so many c.c. in 100 c.c., or as so many grams in 100
grams, or even as so many grams in 100 c.c. In such cases it must be
distinctly shown which method of statement is adopted.
One grain per gallon means 1 grain in 70,000 grain-measures, or one part
in 70,000. Dividing by 7 and multiplying by 10 will convert grains per
gallon into parts per 100,000. Inversely, dividing by 10 and multiplying
by 7, will convert parts per 100,000 into grains per gallon.
Grams per litre are parts per 1000; multiplying by 100 will give parts
per 100,000, and multiplying by 70 will give grains per gallon.
Among foreign systems of weights, the French is by far the best.
Kilograms (2.205 lbs.) per quintal (220.5 lbs.) are parts per cent.; and
grams (15.43 grs.) per quintal are parts per 100,000. From the rule
already given, grams per quintal may be converted into ounces to the ton
by multiplying by 0.327.
The German loths per centner (1/2 oz. (avoirdupois) to 100 lbs.) equal
parts per 3200; they are converted into parts per cent. by dividing by
32, or into ounces (troy) per ton by multiplying by 10.208.
In the United States, as a sort of compromise between the avoirdupois
and metric systems, a ton is taken as 2000 lbs. There, too, the custom
is adopted of reporting the gold and silver contents of an ore as so
many dollars and cents to the ton. In the case of gold, an ounce is
considered to be worth 20.6718 dollars. With silver, the _nominal_ value
is 1.2929 dollars per ounce, but frequently in assay reports it is taken
as one dollar. The practice is objectionable. The prices of metals vary
with the fluctuations of the market, and if the assayer fixed the price,
the _date_ of his report would be all important; if, on the other hand,
he takes a fixed price which does not at all times agree with the market
one, it leaves a path open for the deception of those unacquainted with
the custom. American "dollars on the ton of 2000 lbs." may be converted
into "ounces in the ton of 2240 lbs." by dividing by 1.1544 in the case
of silver, and by 18.457 in the case of gold.
~Laboratory Books and Report Forms.~--The record which the assayer makes
of his work must be clear and neat, so that reference, even after an
interval of years, should be certain and easy. One method should be
adopted and adhered to. Where there are a large number of samples, three
books are required.
_Sample Book._--This contains particulars of the samples (marks, &c.),
which are entered by the office-clerk as they arrive. He at the same
time puts on each sample the distinguishing number.
EXAMPLE OF PAGE OF SAMPLE BOOK.
+----------+----------+--------------------------+----------------+
| Date. | Number. | Sample. | Remarks. |
+----------+----------+--------------------------+----------------+
| Feb. 1 | 482 | Tough Copper | For Arsenic. |
| " 2 | X | Piece of Metal | For Ni and Cu. |
| " | 483 | Tough Copper. | |
| " | 73 | Silver Precipitate, | With Letter. |
| | | 4 casks, 24 cwt. 1 qr. | |
| " | 494 | Purple Ore, 200 tons. | |
| " | 1 J.T. | Lead Ore, 1 J.T. | From Corsica. |
| " | 2 J.T. | " 2 J.T. | |
+----------+----------+--------------------------+----------------+
_Laboratory Book._ This is the Assayer's note-book, in which he enters
clearly the particulars of his work--the results obtained, as well as
how these results were arrived at. The calculations should be done on
scrap-paper, and should not be entered, although, of course, detail
enough must be shown to enable the results to be recalculated.
EXAMPLE OF PAGE OF LABORATORY BOOK.
______________________________________________________________
Purple Ore 5 grams
19/10/89 0.0042 grm.
0.0021 "
------
Colorimetric 0.0063 × 20 = 0.13% Copper
______________________________________________________________
482
Tough Copper 10 grams
Feb. 1/89 10.5 c.c. Uranium.
= 0.52% Arsenic
______________________________________________________________
2082
Tough Copper 10 grams
12.7 c.c. Uranium.
= 0.63% Arsenic
______________________________________________________________
491 10 grams
Tough Copper 13.7 c.c. Uranium
Feb. 1/89
= 0.68% Arsenic
______________________________________________________________
Standard of Uranium acetate.
0.150 gram As_{2}O_{3} = 23.3 c.c. Uranium.
.'. 100 cc. Uranium = 0.5 gram As.
______________________________________________________________
10071 5 grams
Tin Ore Cruc. and SnO_{2} 9.6065 grms.
Feb. 3/89 Cruc. and Ash 9.4235 "
------
SnO_{2} = 0.1830 = 2.88% Tin
______________________________________________________________
_The Assay Book._--This is the Official book, and is a combination of
the Sample and Laboratory books. It corresponds with the report-forms.
Without being loaded with detail, it should contain sufficient to
characterise each sample.
Key to following example page of Assay book:
DR = DATE REPORTED.
Not Det. = Not detected
EXAMPLE OF PAGE OF ASSAY BOOK.
-------------------------------------------+----+-------+---------------+----
DESCRIPTION OF SAMPLE. | | Water | Assay on |
------+--------------------+---------------| |Lost at| the Dry |
Date. | Material. | Weight. |No. |100° C.|Material. | DR
------+--------------------+---+---+---+---+----+-------+---------------+----
1889 | |ton|cwt|qrs|lbs| | | |
Feb. 1|Tough cake copper | | | | | 482| |Arsenic, 0.52% | 7
" |Tough cake copper | | | | |2082| |Arsenic, 0.63% | 7
" |Tough cake copper | | | | | 491| |Arsenic, 0.68% | 7
| | | | | | | | |
Feb. 2|Nickel disc for C.R.| | | | | X | |Copper, 73.75 | 7
| | | | | | | |Nickel, 24.34 |
| | | | | | | |Iron, 2.18 |
| | | | | | | | ----- |
| | | | | | | | 100.27 |
| | | | | | | | ------ |
" |Silver precipitate, | | 24| 1| 0| 73| Not | |
| 4 casks | | | | | | det. |Silver, 4.851 | 10
| | | | | | | |Gold, 0.0215|
| | | | | | | |Lead, 19.37 |
| | | | | | | |Zinc, 2.00 |
| | | | | | | |Silver, 1584.7 |
| | | | | | | | ozs. per ton |
| | | | | | | |Gold, 7.0 |
| | | | | | | | ozs. per ton |
" |Purple ore |200| | | | 494| Not |Copper, 0.13% | 11
| | | | | | | det. |Sulphur 0.15% |
------+--------------------+---+---+---+---+----+-------+---------------+----
When the number of samples is small, the Sample Book may be omitted, and
the entries made in the Assay Book as the samples arrive.
_Report-forms._ These should entail as little writing as possible in
making out the report. For general purposes the form given on p. 12 is
useful.
~The quantity of substance~ to be taken for any particular assay depends
largely upon the method of assay adopted. There are, however, some
general considerations which should be remembered, and some devices for
simplifying the calculations which should be discussed.
The smaller the percentage of the substance to be determined, the larger
should be the amount of the ore taken. The following table will give a
general idea as to this:--
Percentage of the substance Amount of ore, &c. to
to be determined. be weighed.
100-10 1 gram.
10-5 2 grams.
5-1 5 "
1-0.1 10 "
0.1-0.01 20 "
[Illustration: ASSAY NOTE]
The rougher the method of assay adopted, the larger should be the
quantity of ore taken. If the degree of accuracy attainable with the
methods and instruments at the assayer's service is known, it is easy to
calculate what quantity should be taken for any particular case. If the
results are good within 0.001 gram, then, taking 1 gram of ore we can
report within 0.1 per cent., or if they are good within 0.0002 gram,
taking 20 grams of ore, we can report within 1 part per 100,000, or very
closely within 6-1/2 dwt. to the ton. If it is wished to be yet more
particular in reporting, larger quantities must be taken. The difficulty
of manipulating very small or very large precipitates, &c., must be
borne in mind. So, too, must the fact that the greater the weight of the
final product of an assay, the less, as a rule, is the percentage error.
The distinction between absolute and percentage error, often overlooked,
is important. If 0.5 gram of silver be cupelled with 20 grams of lead,
there may be obtained a button of 0.495 gram; the absolute loss is 0.005
gram, and this equals 1 per cent. of the silver present. Similarly,
cupelling 0.1 gram, the resulting button may be 0.098; the absolute loss
is only 0.002 gram, but this equals 2 per cent. of the silver present.
In the same way the student should see that the two results, 91.5 per
cent. and 92.0 per cent., are really more concordant than the results
9.1 per cent. and 9.2 per cent.
A device often adopted in practice where a large number of assays of one
kind are made, and the report is given as so many ounces or pounds to
the ton, is that known as the _assay ton_. The assay ton may be any
arbitrary and convenient weight, but its subdivisions must bear to it
the same relations as pounds and ounces bear to the actual ton. On the
other hand, in a laboratory where many kinds of work are performed,
different sets of weights of this kind would only tend to confusion,
even if they were not unnecessary. With a set of gram weights and its
subdivisions anything may be done. If it is desired to report as pounds
to the ton, then, since there are 2240 lbs. to the ton, a weight of
2.240 grams may be taken as the assay ton, and each 0.001 gram yielded
will equal 1 lb., or 22.4 grams may represent the ton, and each 0.01
gram a pound. Similarly, since there are 32,666.6 ozs. troy to the ton;
if we take 32.6667 grams as the assay ton, each 0.001 gram will equal 1
oz. to the ton. In some cases it may be convenient to have, in addition
to the usual gram weights, one or other of the "assay tons" mentioned
above, but generally it is better to work on a purely decimal system,
and convert when required into ounces per ton, &c., either by actual
calculation or by reference to a set of tables.
PRACTICAL EXERCISES.
The student should practise such calculations as the following:--
1. Calculate the percentages in the following cases:--
(a) Ore taken, 2 grams; copper found, 0.2155.
(b) " 1.5 gram; iron found, 0.8340.
(c) " 30 grams; lead found, 23.2.
2. Calculate the parts per thousand in the following:--
(a) Bullion taken, 1.1 gram; silver found, 1.017.
(b) " 1.14 gram; silver found, 1.026.
(c) " 0.6 gram; gold found, 0.5500.
3. Calculate parts per 100,000 in the following:--
(a) Ore taken, 20 grams; silver found, 0.0075.
(b) " 50 grams; gold found, 0.0026.
(c) Water taken, 500 c.c.; solids found, 0.1205.
4. Calculate cwts. to the ton in the following:--
(a) Ore taken, 5 grams; tin found, 2.816.
(b) " 5 grams; tin found, 3.128.
(c) An ore with 68.2 per cent. of tin.
5. Calculate lbs. to the ton in the following:--
(a) An ore with 3.28 per cent. oxide of tin.
(b) Ore taken, 20 grams; oxide of tin found, 1.67.
6. Calculate ozs. (troy) to the ton in the following:--
(a) Ore taken, 50 grams; gold found, 0.0035.
(b) " 20 grams; silver found, 0.0287.
(c) " 25 grains; silver found, 0.0164.
7. Calculate in grains per gallon:--
(a) 0.51 gram per litre.
(b) 24.6 parts per 100,000.
(c) Solution taken, 100 c.c.; copper found, 0.0045 gram.
(c) " 50 c.c.; iron found, 0.165 gram.
8. Convert into ozs. (troy) per ton:--
(a) 7 loths per centner.
(b) 30 grams per quintal.
(c) 15 parts per 100,000.
FOOTNOTES:
[1] Ether or carbon bisulphide.
[2] Such substances are best dried by pressing between folds of dry
filter-paper.