SECTION V.

COLOURS FOR POLISHED BRASS--MISCELLANEOUS.

PAINTING ON ZINC OR ON GALVANIZED IRON.

Painting on zinc or galvanized iron is facilitated by employing a

mordant of 1 quart of chloride of copper, 1 of nitrate of copper, and

1 of sal-ammoniac, dissolved in 64 parts of water. To thin mixture add

1 part of commercial hydrochloric acid. This is brushed over the zinc,

and dries a dull-grey colour in from twelve to twenty-four hours,

paint adhering perfectly to the surface thus formed.

BRONZING COMPOSITIONS.

The following are the formulæ for a variety of baths, designed to

impart to polished brass various colours. The brass objects are put

into boiling solutions composed of different salts, and the intensity

of the shade obtained is dependent upon duration of the immersion.

With a solution composed of sulphate of copper, 120 grains;

hydrochlorate of ammonia, 30 grains; and water 1 quart, greenish

shades are obtained. With the following solution, all the shades of

brown, from orange-brown to cinnamon, are obtained: chlorate of

potash, 150 grains; sulphate of copper, 150 grains; and water, 1

quart. The following solution gives the brass first a rosy tint, and

then colours it violet and blue: sulphate of copper, 435 grains;

hyposulphite of soda, 300 grains; cream of tartar, 150 grains; and

water, 1 pint. Upon adding to this solution ammoniacal sulphate of

iron, 300 grains, and hyposulphite of soda, 300 grains, there are

obtained, according to the duration of the immersion, yellowish,

orange, rosy, and then bluish shades. Upon polarizing the ebullition,

the blue tint gives way to yellow, and finally to a pretty grey.

Silver, under the same circumstances, becomes very beautifully

coloured. After a long ebullition in the following solution, we obtain

a yellow-brown shade, and then a remarkable fire-red: chlorate of

potash, 75 grains; carbonate of nickel, 30 grains; salt of nickel, 75

grains; and water, 10 oz. The following solution gives a beautiful

dark-brown colour: chlorate of potash, 75 grains; salt of nickel, 150

grains; and water, 10 oz. The following gives in the first place, a

red, which passes to blue, then to pale lilac, and finally to white:

orpiment, 75 grains; crystallized sal-sodæ, 150 grains; and water, 10

oz. The following gives a yellow-brown: salt of nickel, 75 grains;

sulphate of copper, 75 grains; chlorate of potash, 75 grains; and

water, 10 oz. On mixing the following solutions, sulphur separates,

and the brass becomes covered with iridescent crystallizations: (1)

cream of tartar, 75 grains; sulphate of copper, 75 grains; and water,

10 oz. (2) Hyposulphite of soda, 225 grains; and water, 5 oz. Upon

leaving the brass objects immersed in the following mixture, contained

in corked vessels, they at length acquire a very beautiful blue

colour: hepar of sulphur, 75 grains; ammonia, 75 grains; and water, 4

oz.

A GOLDEN VARNISH FOR METAL.

Take 2 oz. of gum sandarach, 1 oz. of litharge of gold, and 4 oz. of

clarified linseed oil, which boil in a glazed earthenware vessel till

the contents appear of a transparent yellow colour. This will make a

good varnish for the final coating for enamelled and japanned goods.

CARRIAGE VARNISH.

The following is used for the wheels, springs, and carriage parts of

coaches and other vehicles: Take of pale African copal 8 lb.; fuse,

and add 2-1/2 gallons of clarified linseed oil; boil until very

stringy, then add 1/4 lb. each of dry copperas and litharge; boil, and

thin with 5-1/2 gallons of turpentine; then mix while hot with the

following varnish, and immediately strain the mixture into a covered

vessel. Gum anime, 8 lb.; clarified linseed oil, 2-1/2 gallons; 1/4

lb. each of dried sugar of lead and litharge; boil, and thin with

5-1/2 gallons of turpentine; and mix it while hot as above directed.

Of course these quantities will only do for big jobs, and as it has to

do with metal, it has been thought advisable to include the formula in

this handbook.

METAL POLISHES.

The active constituent of all metal polishes is generally chalk,

rouge, or tripoli, because these produce a polish on metallic

surfaces. The following recipes give good polishing soaps:--

(1) 20 to 25 lb. liquid soap is intimately mixed with about 80 lb. of

Swedish chalk and 1/2 lb. Pompeiian red. (2) 25 lb. liquid coco-nut

oil soap is mixed with 2 lb. tripoli, and 1 lb. each alum, tartaric

acid, and white lead. (3) 25 lb. liquid coco-nut oil soap is mixed

with 5 lb. rouge and 1 lb. ammonium carbonate. (4) 24 lb. coco-nut oil

are saponified with 12 lb. soda lye of 38° to 40° B., after which 3

lb. rouge, 3 lb. water, and 32 grammes ammonia are mixed in. Good

recipes for polishing pomades are as follows: (1) 5 lb. lard and

yellow vaseline is melted and mixed with 1 lb. fine rouge. (2) 2 lb.

palm oil and 2 lb. vaseline are melted together, and then 1 lb. rouge,

400 grains tripoli, and 20 grains oxalic acid are stirred in. (3) 4

lb. fatty petroleum and 1 lb. lard are heated and mixed with 1 lb. of

rouge. The polishing pomades are generally perfumed with essence of

myrbane. Polishing powders are prepared as follows: (1) 4 lb.

magnesium carbonate, 4 lb. chalk, and 7 lb. rouge are intimately

mixed. (2) 4 lb. magnesium carbonate are mixed with 150 grains fine

rouge. An excellent and harmless polishing water is prepared by

shaking together 250 grains floated chalk, 1 lb. alcohol, and 20

grains ammonia. Gilded articles are most readily cleansed with a

solution of 5 grains borax in 100 parts water, by means of a sponge or

soft brush. The articles are then washed in pure water, and dried with

a soft linen rag. Silverware is cleansed by rubbing with a solution of

sodium hyposulphite.

BLACK PAINTS.

Carbon, in one form or another, is the base of all black pigments. By

far the most common of these, as used in structural plants, is

graphite. Other black pigments are lamp-black (including carbon black)

and bone-black, the former being produced in many grades, varying in

price from twopence to half a crown per pound. Bone-black, which is

refuse from the sugar-house black, varies in the percentage of carbon

contained, which is usually about 10 or 12 per cent, the remainder

being the mineral matter originally present in the bone, and

containing 3 or 4 per cent of carbonate, whilst most of the remainder

is phosphate of lime. Lamp-black is an absolutely impalpable powder,

which having a small amount of greasy matter in it, greatly retards

the drying of the oil with which it may be mixed. For this reason it

is not used by itself, but is added in small quantity to other paints,

which it affects by changing their colour, and probably their

durability. For example, it is a common practice to add it to red

lead, in order to tone down its brilliant colour, and also to correct

the tendency it has to turn white, due to the conversion of the red

oxide of lead into the carbonate.

BLACK STAIN FOR IRON.

For colouring iron and steel a dead black of superior appearance and

permanency, the following is a good formula: 1 part bismuth chloride,

2 parts mercury bi-chloride, 1 part copper chloride, 6 parts

hydrochloric acid, 5 parts alcohol, and 50 parts lamp-black, these

being all well mixed. To use this preparation successfully--the

article to be blacked or bronzed being first made clean and free from

grease--it is applied with a swab or brush, or, better still, the

object may be dipped into it; the liquid is allowed to dry on the

metal, and the latter is then placed in boiling water, the temperature

being maintained for half an hour. If, after this, the colour is not

so dark as is desired, the operation has simply to be repeated, and

the result will be found satisfactory. After obtaining the desired

degree of colour, the latter is fixed, as well as much improved

generally, by placing for a few minutes in a bath of boiling oil, or

by coating the surface with oil, and heating the object till the oil

is completely driven off The intense black obtained by this method is

admirable.

Another black coating for ironwork, which is really a lacquer, is

obtained by melting ozokerite, which becomes a brown resinous mass,

with a melting-point at 140° F. The melted mass is then further heated

to 212° F., the boiling-point of water. The objects to be lacquered

are scoured clean by rubbing with dry sand, and are dipped in the

melted mass. They are then allowed to drip, and the ozokerite is

ignited by the objects being held over a fire. After the ozokerite has

burned away, the flame is extinguished, and the iron acquires a firmly

adhering black coating, which resists atmospheric influences, as well

as acids and alkalies. If the black iron vessels are to contain

alkaline liquids, the above operation is repeated.

A good cheap stock black paint or varnish for ironwork is prepared, as

follows: Clear (solid) wood tar, 10 lb.; lamp black or mineral black,

1-1/4 lb.; oil of turpentine, 5-1/2 quarts. The tar is first heated in

a large iron pot to boiling-point, or nearly so, and the heat is

continued for about 4 hours. The pot is then removed from the fire out

of doors, and while still warm, and not hot, the turpentine, mixed

with the black, is stirred in. If the varnish is too thick to dry

quickly, add more turpentine. Benzine can be used instead of

turpentine, but the results are not so good. Asphaltum is preferable

to the cheap tar.

To make another good black varnish for ironwork, take 8 lb. of

asphaltum and fuse it in an iron kettle, then add 2 gallons of boiled

linseed oil, 1 lb. of litharge, 1/2 lb. of sulphate of zinc (add these

slowly, or the mixture will boil over), and boil them for about 3

hours. Then, add 1-1/2 lb. of dark gum amber, and boil for 2 hours

longer, or until the mass will become quite thick when cool. After

this it should be thinned with turpentine to the proper consistency.

VARNISHES FOR IRONWORK.

A reliable authority gives the following as a very good recipe for

ironwork varnish. Take 2 lb. of tar oil, 1/2 lb. of pounded resin, and

1/2 lb. of asphaltum, and dissolve together, and then mix while hot in

an iron kettle, taking all care to prevent the flames getting into

contact with the mixture. When cold the varnish is ready for

application to outdoor ironwork. Another recipe is to take 3 lb. of

powdered resin, place it in a tin or iron vessel, and add thereto

2-1/2 pints of spirits of turpentine, which well shake, and then let

it stand for a day or two, giving it an occasional shake. Then add to

it 5 quarts of boiled oil, shake it thoroughly well all together,

afterwards letting it stand in a warm room till it gets clear. The

clear portion can then be drawn off and used, or reduced with spirits

of turpentine till of the requisite consistency. For making a varnish

suitable for iron patterns, take sufficient oil of turpentine for the

purpose of the job in hand, and drop into it, drop by drop, some

strong commercial oil of vitriol, when the acid will cause a dark

syrupy precipitate in the oil of turpentine, and continue to add the

drops of vitriol till the precipitate ceases to act, after which pour

off the liquid and wash the syrupy mass with water, when it will be

ready for use. When the iron pattern is to be varnished, it must be

heated to a gentle degree, the syrupy product applied, and then the

article allowed to dry.

A fine black varnish suitable for the covering of broken places in

sewing machines and similar articles, where the japanned surface has

become injured or scratched, can be made by taking some fine

lamp-black or ivory-black, and thoroughly mixing it with copal

varnish. The black must be in a very fine powder, and to mix the more

readily it should be made into a pasty mass with turpentine. For the

ordinary repairing shop this will be found very handy.

The following is a simple way for tarring sheet-iron pipes to prevent

rusting. The sections as made should be coated with coal tar, and then

filled with light wood shavings, and the latter set alight. The effect

of this treatment will be to render the iron practically proof against

rust for an indefinite period, rendering future painting unnecessary.

It is important, of course, that the iron should not be made too hot,

or kept hot for too long a time, lest the tar should be burnt off.

The following is a varnish for iron and steel given by a recognized

authority: 5 parts of camphor and elemi, 15 parts of sandarach, and

10 parts of clear grains of mastic, are dissolved in the requisite

quantity of alcohol, and applied cold.

Another good black enamel for small articles can be made by mixing 1

lb. of asphaltum with 1 lb. of resin in 4 lb. of tar oil, well heating

the whole in an iron vessel before applying.

A good brown japan can be prepared by separately heating equal

quantities of amber and asphaltum, and adding to each one-half the

quantity by weight of boiled linseed oil. Both compounds are then

mixed together. Copal resin may be substituted for the amber, but it

is not so durable. Oil varnish made from amber is highly elastic. If

it is used to protect tin-plate printing, when the plates after

stoving have been subsequently rolled so as to distort the letters,

the varnish has in no way suffered, and its surface remains unbroken.

A bronzing composition for coating iron consists of 120 parts mercury,

10 parts tin, 20 parts green vitriol, 120 parts water, and 15 parts

hydrochloric acid of 1.2 specific gravity.

Handbook on Japanning: 2nd Edition For Ironware, Tinware, Wood, Etc. With Sections on Tinplating and Galvanizing · 第 5 / 7 章