--------------+------------+-------------+-------------+------------+
| | | | |
Composition |Temperature | Tensile | Elastic | Elongation |
of | of oil | strength | limit | in |
gun metal. | bath. | per square | per square | length of |
| | inch. | inch. | 2 inches |
--------------+------------+-------------+-------------+------------+
Per cent. | Fahr. | Tons | Tons | Per cent. |
Copper 87 /| 50° | 12.34 | 8.38 | 14.64 |
Tin 8 / | | | | |
Zinc 3½ \ | | | | |
Lead 1½ \| 400° | 10.83 | 6.30 | 11.79 |
--------------+------------+-------------+-------------+------------+
Copper 87 /| 50° | 13.86 | 8.33 | 20.30 |
Tin 8 { | | | | |
Zinc 5 \| 458° | 10.70 | 7.43 | 12.42 |
--------------+------------+-------------+-------------+------------+
Cast steel has been freely used by the writer for bends, junction
pieces, etc., of steam pipes, as well as for steam valve chests; and
except for the fact that steel makers' promises of delivery are
generally better than their performance, the result has thus far been
satisfactory in all respects. These were adopted because there existed
some doubt as to the strength of gun metal under a high temperature; and
as the data respecting its strength appeared of a doubtful character, a
series of careful tests were made to determine the tensile strength of
gun metal when at atmospheric and higher temperatures. The test bars
were all 0.75 in diameter, or 0.4417 square inch sectional area; and
those tested at the higher temperatures were broken while immersed in a
bath of oil at the temperature here stated, each line being the mean of
four experiments. The result of these experiments was to give somewhat
greater faith in gun metal as a material to be used under a higher
temperature; but as steel is much stronger, it is probably the most
advisable material to use, when the time necessary to procure it can be
allowed.
_Feed Heating_.--With the double object of obviating strain on the
boiler through the introduction of the feed water at a low temperature,
and also of securing a greater economy of fuel, the principle of
previously heating the feed water by auxiliary means has received
considerable attention, and the ingenious method introduced by Mr. James
Weir has been widely adopted. It is founded on the fact that, if the
feed water as it is drawn from the hot well be raised in temperature by
the heat of a portion of steam introduced into it from one of the steam
receivers, the decrease of the coal necessary to generate steam from the
water of the higher temperature bears a greater ratio to the coal
required without feed heating than the power which would be developed in
the cylinder by that portion of steam would bear to the whole power
developed when passing all the steam through all the cylinders. The
temperature of the feed is of course limited by the temperature of the
steam in the receiver from which the supply for heating is drawn.
Supposing, for example, a triple expansion engine were working under the
following conditions without feed heating: Boiler pressure, 150
lb.;--indicated horse power in high pressure cylinder 398, in
intermediate and low pressure cylinders together 790, total, 1,188; and
temperature of hot well 100° Fahr. Then with feed heating the same
engine might work as follows: The feed might be heated to 220° Fahr.,
and the percentage of steam from the first receiver required to heat it
would be 12.2 per cent.; the indicated horse power in the high pressure
cylinder would be as before 398, and in the intermediate and low
pressure cylinders it would be 12.2 per cent, less than before, or 694,
and the total would be 1,092, or 92 per cent. of the power developed
without feed heating. Meanwhile the heat to be added to each pound of
the feed water at 220° Fahr. for converting it into steam would be 1,005
units against 1,125 units with feed at 100° Fahr., equivalent to an
expenditure of only 89.4 per cent. of the heat required without feed
heating. Hence the expenditure of heat in relation to power would be
89.4 + 92.0 = 97.2 per cent., equivalent to a heat economy of 2.8 per
cent. If the steam for heating can be taken from the low pressure
receiver, the economy is about doubled. Other feed heaters, more or less
upon the same principle, have been introduced. Also others which heat
the feed in a series of pipes within the boiler, so that it is
introduced into the water in the boiler practically at boiling
temperature; this is economical, however, only in the sense that wear
and tear of the boiler is saved; in principle the plan does not involve
economy of fuel.
_Auxiliary Supply of Fresh Water_.--Intimately associated with the feed
is the means adopted for making up the losses of fresh water due to
leakage of steam from safety valves, glands, joints, etc., and of water
discharged from the air pumps. A few years ago this loss was regularly
made up from the sea, with the result that the water in the boilers was
gradually increased in density; whence followed deposit on the internal
surfaces, and consequent loss of efficiency, and danger of accident
through overheating the plates. With the higher pressures now adopted,
the danger arising from overheating is much more serious, and the
necessity is absolute of maintaining the heating surfaces free from
deposit. This can be done only by filling the boiler with fresh water in
the first instance, and maintaining it in that condition. To do this two
methods are adopted, either separately or in conjunction. Either a
reserve supply of fresh water is carried in tanks or the supplementary
feed is distilled from sea water by special apparatus provided for the
purpose. In the construction of the distilling or evaporating apparatus
advantage has been taken of two important physical facts, namely, that,
if water be heated to a temperature higher than that corresponding with
the pressure on its surface, evaporation will take place; and that the
passage of heat from steam at one side of a plate to water at the other
is very rapid. In practice the distillation is effected by passing
steam, say from the first receiver, through a nest of tubes inside a
still or evaporator, of which the steam space is connected either with
the second receiver or with the condenser. The temperature of the steam
inside the tubes being higher than that of the steam either in the
second receiver or in the condenser, the result is that the water inside
the still is evaporated, and passes with the rest of the steam into the
condenser, where it is condensed, and serves to make up the loss. This
plan localizes the trouble of deposit, and frees it from its dangerous
character, because an evaporator cannot become overheated like a boiler,
even though it be neglected until it salts up solid; and if the same
precautions are taken in working the evaporator which used to be adopted
with low pressure boilers when they were fed with salt water, no serious
trouble should result. When the tubes do become incrusted with deposit,
they can be either withdrawn or exposed, as the apparatus is generally
so arranged; and they can then be cleaned.
_Screw Propeller_.--In Mr. Marshall's paper of 1881 it was said that
"the screw propeller is still to a great extent an unsolved problem."
This was at the time a fairly true remark. It was true the problem had
been made the subject of general theoretical investigation by various
eminent mathematicians, notably by Professor Rankine and Mr. William
Froude, and of special experimental investigation by various engineers.
As examples of the latter may be mentioned the extended series of
investigations in the French vessel Pelican, and the series made by Mr.
Isherwood on a steam launch about 1874. These experiments, however, such
as they were, did little to bring out general facts and to reduce the
subject to a practical analysis. Since the date of Mr. Marshall's paper,
the literature on this subject has grown rapidly, and, has been almost
entirely of a practical character. The screw has been made the subject
of most careful experiments. One of the earliest extensive series of
experiments was made under the writer's direction in 1881, with a large
number of models, the primary object being to determine what value there
was in a few of the various twists which inventive ingenuity can give to
a screw blade. The results led the experimenters to the conclusion that
in free water such twists and curves are valueless as serving to augment
efficiency. The experiments were then carried further with a view to
determine quantitative moduli for the resistance of screws with
different ratios of pitch to diameter, or "pitch ratios," and afterward
with different ratios of surface to the area of the circle described by
the tips of the blades, or "surface ratios." As these results have to
some extent been analyzed and published, no further reference need be
made to them now.
In 1886, Mr. R.E. Froude published in the Transactions of the
Institution of Naval Architects the deductions drawn from an extensive
series of trials made with four models of similar form and equal
diameter, but having different pitch ratios. Mr. S.W. Barnaby has
published some of the results of experiments made under the direction of
Mr. J.I. Thornycroft; and in his paper read before the Institution of
Civil Engineers in 1890 he has also put Mr. R.E. Froude's results into a
shape more suitable for comparison with practice. Nor ought Mr. G.A.
Calvert's carefully planned experiments to pass unnoticed, of which an
account was given in the Transactions of the Institution of Naval
Architects in 1887. These experiments were made on rectangular bodies
with sections of propeller blade form, moved through the water at
various velocities in straight lines, in directions oblique to their
plane faces; and from their results an estimate was formed of the
resistance of a screw.
One of the most important results deduced from experiments on model
screws is that they appear to have practically equal efficiencies
throughout a wide range both in pitch ratio and in surface ratio; so
that great latitude is left to the designer in regard to the form of the
propeller. Another important feature is that, although these experiments
are not a direct guide to the selection of the most efficient propeller
for a particular ship, they supply the means of analyzing the
performances of screws fitted to vessels, and of thus indirectly
determining what are likely to be the best dimensions of screw for a
vessel of a class whose results are known. Thus a great advance has been
made on the old method of trial upon the ship itself, which was the
origin of almost every conceivable erroneous view respecting the screw
propeller. The fact was lost sight of that any modification in form,
dimensions, or proportions referred only to that particular combination
of ship and propeller, or to one similar thereto; so something like
chaos was the result. This, however, need not be the case much longer.
In regard to the materials used for propellers, steel has been largely
adopted for both solid and loose-bladed screws; but unless protected in
some way, the tips of the blades are apt to corrode rapidly and become
unserviceable. One of the stronger kinds of bronze is often judiciously
employed for the blades, in conjunction with a steel boss. Where the
first extra expense can be afforded, bronze seems the preferable
material; the castings are of a reliable character, and the metal does
not rapidly corrode; the bronze blades can therefore with safety be made
lighter than steel blades, which favors their springing and
accommodating themselves more readily to the various speeds of the
different parts of the wake. This might be expected to result in some
slight increase of efficiency; of which, however, the writer has never
had the opportunity of satisfactorily determining the exact extent.
Instances can be brought forward where bronze blades have been
substituted for steel or iron with markedly improved results; but in
cases of this kind which the writer has had the opportunity of
analyzing, the whole improvement might be accounted for by the modified
proportions of the screw when in working condition. In other words, both
experiment and practical working alike go to show that, although cast
iron and steel blades as usually proportioned are sufficiently stiff to
retain their form while at work, bronze blades, being made much lighter,
are not; and the result is that the measured or set pitch is less than
that which the blades assume while at work. Some facts relative to this
subject have already been given in a recent paper by the author.
_Twin Screws_.--The great question of twin screw propulsion has been put
to the test upon a large scale in the mercantile marine, or rather in
what would usually be termed the passenger service. While engineers,
however, are prepared to admit its advantages so far as greater security
from total breakdown is concerned, there is by no means thorough
agreement as to whether single or twin screws have the greater
propulsive efficiency. What is required to form a sound judgment upon
the whole question is a series of examples of twin and single screw
vessels, each of which is known to be fitted with the most suitable
propeller for the type of vessel and speed; and until this information
is available, little can be said upon the subject with any certainty. So
far the following large passenger steamers, particulars of which are
given in table II., have been fitted with twin screws. It appears t be a
current opinion that the twin screw arrangement necessitates a greater
weight of machinery. This is not necessarily so, however; on the
contrary, the opportunity is offered for reducing the weight of all that
part of the machinery of which the weight relatively to power is
inversely proportional to the revolutions for a given power. This can be
reduced in the proportion of 1 to the square root of 2, that is 71 per
cent. of its weight in the single screw engine; for since approximately
the same total disk area is required in both cases with similar
proportioned propellers, the twins will work at a greater speed of
revolution than the single screw. From a commercial point of view there
ought to be little disagreement as to the advantage of twin screws, so
long as the loss of space incurred by the necessity for double tunnels
is not important; and for the larger passenger vessels now built for
ocean service the disadvantage should not be great. Besides their
superiority in the matter of immunity from total breakdown, and in
greatly diminished weight of machinery, they also offer the opportunity
of reducing to some extent the cost of machinery. A slightly greater
engine room staff is necessary; but this seems of little importance
compared with the foregoing advantages.