THE SELECTION OF AN ENGINE
The conditions which must be fulfilled both by engines and gas-producers
in order that they may industrially operate with regularity and economy
have been dwelt upon at some length. Unfortunately it often happens that
engines are not installed as they should be, with the result that they
run badly and that the reputation of gas-engines suffers unjustly. The
use of suction gas-producers in particular caused considerable trouble
at first owing to inexperience, so that even now many hesitate to adopt
them despite their great economical advantages. The reason assigned for
this hesitation is the supposed danger attending their operation.
The factory proprietor who intends to install a gas-engine in his plant
is not usually able to appreciate the intrinsic value of one engine when
compared with another, or to determine whether the plans for an
installation conform with the best practice. The innumerable types of
engines offered to him by manufacturers and their agents, each of whom
claims to have a better engine than his rivals, plunges the purchaser
into hesitation and doubt. Not knowing which engine to select, he
usually buys the cheapest. Very often he learns, as time goes by, that
his installation is far from being perfect. Finally he begins to
believe that he ought to consult an expert. The author's personal
experience has convinced him that eight times out of ten the factory
owner who has picked out an engine for himself has not obtained an
installation which meets the requirements which the manufacturers of
gas-engines should fulfil. Many of these requirements could be complied
with were it not for the fact that the manufacturer has dropped certain
details which appeared superfluous, but which were in reality very
important in obtaining perfect operation. The author therefore suggests
that the services of a competent expert be retained by those who intend
to install a gas-engine in their plants.
=The Duty of a Consulting Engineer.=--An expert fills the same office as
an architect, and impartially selects the engine best suited to his
client's peculiar needs. His examination of the engines offered to him
will proceed somewhat according to the following programme:
1. He will first study the installation from the mechanical point of
view, and also the local conditions under which that installation is to
operate, in order that he may not order an engine too large or too
small, or a type incompatible with the foundations at his disposal, or
unable to fulfil all the requirements of his client.
2. He will examine the precautions which have been taken to avoid or
reduce to a minimum certain inconveniences which attend the operation of
explosion-engines.
3. He will draw up specifications, with the terms of which gas-engine
makers must comply, so that he can compare on the basis of these
specifications the merits of the engines submitted to him.
4. He will prepare an estimate of cost and also a contract which is not
couched in terms altogether in the gas-engine maker's favor, and which
gives the purchaser important warranties.
5. He will supervise the technical installation of the engine or plant.
6. He will make tests after the engine is installed and see to it that
the maker has fulfilled his warranties.
=Specifications.=--Since engines and gas-producers are constructed for
commercial ends, it naturally follows that their manufacturers seek to
make the utmost possible profit in selling their installations. Prices
charged will necessarily vary with the quality of material employed, the
care taken in constructing the engine and generator, the number of
apparatus of the same type which are manufactured, the arrangement of
the parts and that of the installations. Since there is considerable
rivalry among gas-engine builders, selling prices are often cut down so
far that little or no profit is left. It is very difficult--indeed
impossible--to convince a purchaser that it is to his interest to pay a
fair price in order to obtain a good installation, especially when other
manufacturers are offering the same installation at a less price with
the same warranties. As a result of this state of affairs, engine
builders, in order that they may not lose an order, are willing, to
reduce their prices, hoping to make up in the quality of the
workmanship and the material what they would otherwise lose. Often they
will deliver an engine too small in size but operating at a higher speed
than that ordered; or they will select an old type, or carry out certain
details with no great care.
This, to be sure, is not always the case; for there are a few builders
of engines who place their reputation above everything else and who
would rather lose an order than execute it badly. Others, unfortunately,
prefer to have the order at all costs.
By retaining a consulting engineer, all these difficulties are overcome.
In the first place, the engineer draws up a scale of prices and
specifications which must be complied with in their entirety as well as
in all details. Rival engine builders are thus compelled to make their
estimates according to the same standard, so that one engine can readily
be compared with another with the utmost fairness. In these
specifications, penalties will be provided for by the engineer which
will be levied if the warranties of the maker are not fulfilled.
Otherwise the warranties are worth nothing.
The first consequence of engaging a consulting engineer is to render the
matter of cost a secondary one. A factory owner who employs a consulting
engineer and pays him for his services, is impelled chiefly by the
desire to obtain a good installation which will perform what he expects
of it. For that reason necessary sacrifices will be made to comply with
the client's wishes.
If the purchaser considers the question of cost most important to him,
he need not engage an expert to supervise the installation of his
engines. He has simply to pick out the cheapest engine. Unfortunately,
however, the money which he will save by such a procedure will be more
than compensated for by the trouble which he will later experience when
his motor stops or when it breaks down, because it has been cheaply
built in the first place.
The advice of a consulting engineer is therefore of importance to the
purchaser, because an engine will be installed which will in every way
meet his requirements. The gas-engine builder will also prefer to deal
with an engineer, because the engineer can appreciate at their true
worth good material and good workmanship and place a fair valuation upon
them. The specifications of a gas-engine and gas-producer expert are
accepted by most engine builders, because an expert will not introduce
conditions which cannot be fulfilled. Some manufacturers refuse to
consider the conditions imposed by specifications seriously, or else
they fix different prices and make tenders on the basis of these with or
without specifications. In either case the purchaser may be sure that he
is not receiving what he has a right to exact.
=Testing the Plant.=--When the engine has been selected the consulting
engineer supervises its installation, and, after this is completed,
carries out tests in order to determine whether or not the guaranteed
power and consumption are attained. The methods employed in testing a
gas-engine are both complex and delicate. The quality of the gas, the
proportions of the elements forming the mixture, the time and the
method of ignition, the temperature of the cylinder-walls, the
temperature and the pressure of the gas drawn into the cylinder, all
these are factors which have a decided bearing upon the results of a
test. If these factors be not carefully considered the conclusions to be
drawn from the test may be absolutely wrong.
Indicators of any type should not be indiscriminately employed; only
those specially designed for gas-engine purposes should be used.
Indicator cards are in themselves inadequate, and should be supplemented
by the records of explosion-recorders.
The calorific value of the gas should be measured either by the Witz
apparatus or by means of any other calorimeter.
In interpreting the diagrams and records some difficulty will be
encountered. Sometimes it happens that a particular form of curve is
attributed to a cause entirely different from the real one. It happens
not infrequently that engineers, whose experience is confined to engines
of one make and who have not had the opportunity to make sufficient
comparisons, draw such erroneous conclusions from cards.
To recapitulate what has already been said, the testing of gas-engines
requires considerable experience and cannot be lightly undertaken.
Special instruments of precision are necessary. The author has very
often been called upon to contradict the results obtained by experts
whose tests have consisted simply in ascertaining the engine power
either by means of a Prony brake, or by means of a brake-strap on the
fly-wheel. The brake gives but crude results at best; it is a means of
control, and not an instrument of scientific investigation.
Something more than the mere power produced by an engine should be
ascertained. The tests made should throw some light upon the reasons why
that power cannot be exceeded, and show that the necessary changes can
be made to cause the engine to operate more economically and to yield
energy of an amount which its owner has a right to expect. The indicator
and the recorder are testing instruments which clearly indicate
discrepancies in operation and the means by which they may be corrected.
The tests made should determine whether the power developed is not
obtained largely by means of controlling devices which cause premature
wearing away of the engine parts.
It is not the intention of the author to describe indicators of the
well-known Watt type. It is simply his purpose to call attention to the
explosion-recorder which he has devised to supplement the data obtained
by means of the indicator.
[Illustration: FIG. 145.--Mathot explosion-recorder.]
=Explosion-Recorder for Industrial Engines.=--The explosion-recorder
illustrated in Fig. 145 can be adapted to any ordinary indicator. It is
composed of a supporting bracket _B_ upon which a drum _T_ is mounted.
This drum is rotated by a clock-train, the speed of which is controlled
by means of a special compensating governor. The entire system is
pivotally mounted upon the supporting screw _O_, so that the drum _T_,
about which a band of paper is wound, may be swung against a stylus
_C_, which records upon the paper the number and power of the
explosions. These explosions are measured according to scale by a spring
connected with an indicator. The records obtained disclose for any given
cycle the amount of compression as well as the force of the explosion,
and render it possible to study the phenomena of expansion, exhaust, and
suction. They are, however, inadequate in showing exactly how an engine
runs in general. Indeed, in most gas-engines, as well as oil and
volatile hydrocarbon engines, each explosion differs from that which
follows in character and in power; and it is absolutely essential to
provide some means of avoiding these variations. The explosion-recorder
gives a graphic record from which the number of explosions can be read,
and also the initial pressure of each explosion, the number of
corresponding revolutions, the order in which the explosions succeed one
another, and consequently the regularity of certain phenomena caused by
secondary influences, such as the section of the distributing members,
the sensitiveness of the governor, and the like.
The explosion-records can be taken simultaneously with ordinary
diagrams. In order to attain this end, the recorder is allowed to swing
around the pivot _O_, so that the drum carrying the paper band is
brought into engagement, or swung out of engagement with the stylus, as
it is influenced by each explosion, thereby leaving its record on
the paper. The ordinary diagram may be traced on the drum of the
indicator, as it continues to operate in its usual way. Thus the
explosion-recorder renders it possible to control the operation of
engines, to obtain some idea of the cause of defects and to attribute
them to the proper force. Improvements can then be made which will
ensure a greater efficiency. A number of records herewith reproduced
illustrate the defects in the controlling apparatus and in the
construction of certain engines, and also the result of improvements
which have been made on the basis of the records obtained. The smaller
lines indicate the compression, which is usually constant in engines in
which the "hit-and-miss" system of governing is employed, while the
larger lines indicate the explosions. These records are only part of the
complete data normally drawn on the paper in the period of 120 seconds
corresponding with an entire revolution of the recorder-drum.
[Illustration: FIG. 146.--Record with automatic starter.]
[Illustration: FIG. 147.--Gas-engine running at one-half load.]
[Illustration: FIG. 148.--Record made after correcting faults.]
[Illustration: FIG. 149.--Record made after correcting faults.]
The first record was taken while starting up an engine provided with an
automatic starting device and supplied with explosive mixture without
previous compression (Fig. 146). The gradual lessening of the distances
of the ordinates or lines representing the explosions shows that the
speed of the motor was slowly increasing, and also indicates the time
which elapsed before the engine was running smoothly. The records that
follow (Figs. 147, 148 and 149) show the results which can be obtained
with the recorder by correcting the errors due to faults in installing
the engine and its accessories. The fifth record is particularly
interesting because it shows the influence of the ignition-tube on the
power of the deflagration of the explosive mixture (Fig. 150). This
record was obtained with an engine provided with two contiguous tubes.
The communication of each of these tubes with the explosion-chamber
could be cut off at will at any moment. The last record (Fig. 151) was
obtained at a time when the effective load of the engine was changed at
two different intervals. This record shows how regularly the engine was
running and how constant were the initial pressures. These pressures,
however, which is the case in most engines, manifestly diminish when the
explosions succeed one another without idle strokes of the piston. This
shows, also, the influence of "scavenging" the products of combustion
and the effect it has on the efficiency of explosion-engines.
=Analysis of the Gases.=--It has already been stated that one of the
tests which should be made consists in measuring the calorific value of
the gas. Just what the calorific value of the gas may be it is necessary
to know in order to obtain some idea of the thermal efficiency of the
installation. If a suction gas-producer be employed (an apparatus in
which the nature of the gas generated changes at each instant),
calorimetrical analyses are indispensable in appreciating the conditions
under which a generator operates.
These analyses are made by means of calorimeters which give the
calorific value either at a constant pressure or at a constant volume.
Constant-volume instruments give a somewhat weaker record than
constant-pressure instruments; but according to Professor Aime Witz, the
inventor of an excellent calorimeter, the constant-volume type is almost
indispensable in gaging the efficiency of explosion-engines.
[Illustration: FIG. 150.]
[Illustration: FIG. 150_b_.]
[Illustration: FIG. 151.--Record made when effective load was changed at
two different intervals.]
[Illustration: FIG. 152.--The Witz calorimeter.]
=The Witz Calorimeter.=--The accompanying diagram (Fig. 152) illustrates
Professor Witz's instrument. Its elements are a steel cylinder having an
interior diameter of 2.36 inches, about a thickness of 0.078 inch and a
height of about 3.54 inches, so that its capacity is about 15.1 cubic
inches, and two covers screwed on the cylinder to seal it hermetically,
oiled paper being used as a washer. The upper cover carries a
spark-exciter; the lower cover is provided with a valve which discharges
into a cylindrical member 1.06 inches in diameter. This second cover is
downwardly inclined at its circumference toward the center to insure
complete drainage of the mercury used for charging the calorimeter. All
surfaces are nickel plated. The proportions of nickel and of steel are
fixed by the manufacturer so as to render it possible to calculate the
displacement of the apparatus in water. The calorimeter having been
completely filled with mercury is inverted in this liquid in the manner
of a test tube. The explosive mixture is then introduced, being fed
from a bell in which it has previously been prepared. A rubber tube
connects the bell with the instrument. The gas is forced from the bell
to the calorimeter by the pressure in the bell. The conical form of the
bottom causes the calorimeter to be emptied rapidly and to be refilled
completely with explosive gas at a pressure slightly above that of the
atmosphere. Equilibrium is re-established by manipulating the valve,
during a very short interval, so as to permit the excess gas to escape.
During this operation the calorimeter must be maintained in the vertical
position shown in the diagram. The atmospheric pressure is read off to
one-tenth of a millimeter (0.003936 inches) on a barometer. The
temperature of the gas may be taken to be that of the mercury-vessel.
The explosive mixture is prepared in the water reservoir, the glass bulb
shown in the accompanying illustration being employed. This bulb is
closed at its upper end by means of a cock and is tapered at its lower
end. The gas or air enters at the top by means of a rubber tube and
gradually displaces the water through the lower end. The bulbs have a
volume varying from 200 to 500 cubic centimeters (12 to 30 cubic
inches), and the error resulting from each filling of a bulb is
certainly less than 15 cubic millimeters (0.0009 cubic inches). The
contents are emptied into a bell by lowering the bulb into the water and
opening the cock. If seven bulbfuls of air be mixed with one bulbful of
gas, an explosive mixture of 1 to 7 is produced, this being the
proportion commonly employed for street-gas. For producer-gases the
preferred proportion is 1 to 1, oxygen being often added to the air in
order to insure complete combustion.
The calorimeter, after having been filled, is placed in a vessel
containing a liter (1.7598 pints) of water so that it is completely
immersed. A spark is then allowed to pass. The explosion is not
accompanied by any noise; the temperature rises a fixed number of
degrees, so that the quantity of heat liberated can easily be computed.
Each division of the thermometer is equal to 0.01502 C. The scale
reading is minute, each interval being divided by ten, so that readings
to the 1,500th part of a degree can be taken.
It should be observed that the mixture generated in the reservoir is
saturated with water vapor at the temperature of the reservoir.
Consequently, the vapor generated by the explosion must condense in the
calorimeter if the final temperature of the calorimeter is the same as
that of the water reservoir. If, on the other hand, the temperature be
slightly different, a correction must be made; but the error is
negligible for differences in temperature of from 2 to 3 degrees C. (3.6
to 5.4 degrees F.). This, however, is never likely to occur if the
operation is conducted under favorable conditions.
This apparatus is exceedingly simple and practical. It does not require
the manipulation of a pump. The pressure of the mixture is read off on
the barometer; the calorimeter is entirely immersed in the water of the
outer vessel, so that all corrections of doubtful accuracy are obviated.
The method requires but a very slight correction for temperature. Air,
alone or mingled with oxygen, or a mixture of air and oxygen, can be
easily tested with.
=Maintenance of Plants.=--If it should be necessary to retain a
consulting engineer to install an engine capable of filling all
requirements, it is also necessary to select a careful attendant in
order that the engine may be kept in good condition. It is a rather
widespread belief that a gas-engine can be operated without any care or
inspection. This belief is all the more prevalent because of the
employment of street-gas engines, which, by reason of their simplicity
of construction and regularity of fuel supply, often run for several
hours, and even for an entire day, without any attention whatever. But
this negligence, particularly in the case of engines driven from
producers, is likely to produce disastrous results. Although engines of
this type do not require constant inspection during operation, still
they require some attention in order that the speed may be kept at a
fixed number of revolutions. Moreover, the care of the engine, the
cleaning of the valves and of the various parts which are likely to
become dirty, and the examination and cleaning of pipes, should be
accomplished with great care and at regular intervals. This task should
be entrusted only to a man of intelligence. A common workman who knows
nothing of the care with which the parts of an engine should be handled
is likely to do more harm than good.
The factory owner who follows the instructions which have been given in
this book will avoid most of the stoppages and the trouble incurred in
engine and generator installations, and may count upon a steadiness of
operation comparable with that of a steam-engine.
TEST OF A "STOCKPORT" GAS-ENGINE WITH DOWSON PRESSURE GAS PLANT
Made by R. Mathot at the Works of the "Union Electrique" C^{ie},
Brussels, June 27, 1901
Piston Diameter: 15-1/2". Piston stroke, 22".
Normal number of revolutions, 210.
1. Calorific value of the coal 12750 B.T.U.
2. Nature and origin of fuel: Anthracite coal
of Charleroi (Belgium).
3. Cost of fuel per ton at the mine $5.50
4. Cost of fuel per ton at the plant $6.39
5. Fuel consumption per hour in the generator 46.3 lbs.
6. Fuel consumption per hour in the boiler 7 lbs.
7. Proportion of ash in the coal 6 per cent.
8. Weight of steam at 66 lbs. generated per hour 42.7 lbs.
9. Average brake horse-power 53 B.H.P.
10. Fuel consumption for gas per B.H.P. per
hour 0.875 lbs.
11. Fuel consumption for steam per B.H.P. per hour 0.133 lbs.
12. Total fuel consumption 1.008 lbs.
13. Steam consumption at 66 lbs. pressure 0.81 lbs.
14. Gas pressure at the engine 1-3/8 inches
15. Weight of water per B.H.P. per hour for
cooling the cylinder entering at 68 deg. F.
and leaving at 105 deg. F. 51.5 lbs.
16. Corresponding heat absorbed in cooling 1970 B.T.U.
17. Average initial explosive pressure on piston 324 lbs.
18. Average pressure on piston per square inch 72 lbs.
19. Average indicated horse-power with 85 per
cent. misses 92.5 I.H.P.
20. Corresponding mechanical efficiency 84 per cent.
21. Corresponding electric load 31.950 K.W.
22. Cost of B.H.P. per hour in anthracite $0.0029
23. Cost of kilowatt per hour in anthracite $0.0048
24. Electric power generated per B.H.P. 602.8 W.
25. Thermal efficiency at 53 B.H.P. with 85
per cent. explosions 18.5 per cent.
TEST OF A 20 H.P. WINTERTHUR ENGINE
With Winterthur Suction-Producer made by R. Mathot at Winterthur,
June 4 and 5, 1902
DATA OF TESTS WITH ILLUMINATING GAS AND WITH FUEL GAS
Dimensions of Winterthur Engine--Piston diameter: 10-3/8". Stroke:
16-7/8". Compression: 177 pounds per square inch. Regulation: hit and
miss. Ignition: electro-magnetic. Fly-wheel: normal, with external
bearing. Lubrication of piston: with oil-pump. Of main bearings, with
rings (as in dynamos).
FULL LOAD WITH STREET-GAS
1. Number of revolutions per minute 200
2. Corresponding number of explosions 96 per cent.
3. Net load on brake 120 lbs.
4. Corresponding effective power 22 B.H.P.
5. Mean initial explosive pressure on piston
per square inch 455 lbs.
6. Average pressure on piston per square inch 78 lbs.
7. Gas consumption per B.H.P. at 24 deg. C. and
721 mm. mean pressure 15.5 cubic feet
8. Gas consumption per B.H.P. reduced to 0 deg. C.
and 760 mm. mean pressure 13.5 cubic feet
HALF LOAD WITH STREET-GAS
9. Number of revolutions per minute 204
10. Corresponding number of explosions 60 per cent.
11. Net load on brake 60 lbs.
12. Corresponding effective power 11.6 B.H.P.
13. Gas consumption per B.H.P. per hour at 24 deg. C.
and 721 mm. mean pressure. 21 cubic feet
14. Gas consumption per B.H.P. per hour at 0 deg. C.
and 760 mm. mean pressure. 18.3 cubic feet
RUNNING WITH NO LOAD WITH STREET-GAS
15. Number of revolutions per minute 206
16. Corresponding number of explosions 22 per cent.
17. Total gas consumption per hour at 24 deg. C.
and 721 mm. mean pressure. 106 cubic feet
18. Maximum calorific power of gas per cubic foot 598 B.T.U.
19. Thermal efficiency with 96 per cent. explosions 31 per cent.
20. Mechanical efficiency with 96 per cent.
explosions 82 per cent.
21. Temperature of water at the jacket-inlet 75 degs. F.
22. Temperature of water at the jacket-outlet 130 degs. F.
23. Compression per square inch on piston surface 178 lbs.
24. Pressure after expansion 37 lbs.
TEST OF WINTERTHUR PLANT WITH PRODUCER-GAS
1. Nature of fuel. Belgian anthracite, "Bonne
Esperance et Batterie"; size, 3/4 inch.
2. Chemical composition: Carbon, 86.5 per cent.;
hydrogen, 3.5 per cent.; oxygen and nitrogen,
4.65 per cent.; ash, 5.35 per cent.
3. Calorific value per pound of coal 14200 B.T.U.
4. Net calorific value per pound of fuel 15050 B.T.U.
5. Price of anthracite delivered at the plant $3.50 per ton
6. Number of revolutions of engine per minute 200
7. Corresponding number of explosions 91 per cent.
8. Load on brake 106 lbs.
9. Corresponding effective horse-power 20.2 B.H.P.
10. Fuel consumption at the generator per hour 16.4 lbs.
11. Fuel consumed per B.H.P. per hour 0.81 lbs.
12. Proportion of ash resulting from the tests 6 per cent.
13. Mean initial explosive pressure per square
inch 419.5 lbs.
14. Average pressure on piston per square inch 72.5 lbs.
15. Indicated horse-power with 91 per cent.
explosions 25.4 I.H.P.
16. Mechanical efficiency 79 per cent.
17. Thermal efficiency at the producer 22 per cent.
18. Water consumption per hour in the scrubber 66 gals.
19. Cost per B.H.P. per hour in anthracite 62 gals.
TEST OF A 60 B.H.P. GAS-ENGINE, TYPE G 9, WITH A SUCTION-GAS
PLANT OF THE GASMOTOREN FABRIK DEUTZ
(Made at Cologne, March 15, 1904, by R. Mathot.)
DATA OF THE TESTS
Diameter of Piston = 16.5". Piston Stroke = 18.9"
FULL LOAD
1. Average number of revolutions per minute 188.66
2. Corresponding effective work 65.11 B.H.P.
3. Average compression per square inch 176 lbs.
4. Average initial explosive pressure per square
inch 397 lbs.
5. Average final expansion pressure 25 lbs.
6. Vacuum at suction 4.4 lbs.
7. Average pressure on piston 81 lbs.
8. Corresponding indicated horse-power 77 I.H.P.
FUEL
9. Nature of fuel: Anthracite coal 0.4" to 0.8"
10. Origin: Coalpit of Zeihe, Morsbach at Aix-la-Chapelle.
11. Chemical composition of coal:
Carbon 83.22%
Hydrogen 3.31%
Nitrogen and Oxygen 3.01%
Sulphur 0.44%
Ash 7.33%
Water 2.69%
12. Calorific value. 13650 B.T.U.
GAS
13. Chemical composition of gas:
Carbonic acid 6.60%
Oxygen 0.30%
Hydrogen 18.90%
Methane 0.57%
Carbon monoxide 24.30%
Nitrogen 49.33%
14. Calorific value of gas, combination water,
at 59 deg. F. constant volume reduced to 32 deg. F.
and atmospheric pressure 140 B.T.U.
TEMPERATURES
_Engine_
15. Cooling water at the inlet of the
cylinder-head 55.4 deg. F.
Temperature at the outlet 109.5 deg. F.
16. Temperature at outlet of cylinder 127.5 deg. F.
_Gas-Generator_
17. Temperature of water in the vaporizer 158.3 deg. F.
EFFICIENCIES AND CONSUMPTION
18. Mechanical efficiency 84.6%
19. Gross consumption of coal per B.H.P. per hour 0.86 lbs
20. Thermal efficiency in proportion to the
effective work and the gross consumption
of coal in the gas-generator 24.3%
HALF LOAD
WORK
1. Average number of revolutions per minute 195.5
2. Corresponding effective work 33.85 B.H.P.
3. Corresponding average compression 125 lbs.
4. Average initial explosive pressure 258 lbs.
5. Average final expansion 18 lbs.
6. Vacuum at suction 6.8 lbs.
7. Average mean pressure on piston 46.2 lbs.
8. Corresponding indicated power 45. I.H.P.
9. Speed variation between full and half load 3.5%
CONSUMPTION
10. Gross consumption of coal per B.H.P. per hour 1.155 lbs.
RUNNING WITH NO LOAD
1. Average number of revolutions per minute 199
2. Minimum corresponding compression 95.55 lbs.
3. Average initial explosive pressure 220 lbs.
4. Average final expansion 0 lbs.
5. Vacuum at suction 8.8 lbs.
6. Average pressure on piston 11.2 lbs.
7. Corresponding indicated horse-power. 11 I.H.P.
8. Speed variation between full load and no load 5.2%
TEST OF A GAS PLANT OF A FOUR-CYCLE DOUBLE-ACTING
ENGINE OF 200 H.P. AND A SUCTION-PRODUCER IN THE
WORKS OF THE GASMOTOREN FABRIK DEUTZ, COLOGNE
March 14 and 15, 1904, by Messrs. A. Witz, R. Mathot, and de Herbais
DATA OF THE TESTS
Piston Diameter: 21-1/4". Stroke: 27-9/16". Diameter of Piston-Rods:
front, 4-3/4"; rear, 4-5/16"
ENGINE
_Full Load Tests_
1. Average number of revolutions per minute 151.29 and 150.20
2. Corresponding effective load 214.22 B.H.P.
and 222.83 B.H.P.
3. Duration of the tests 3 hours and 10 hours
4. Average temperature of water after cooling
the piston 117.5 deg. F.
5. Average temperature of water after cooling
the cylinder and valve-seats 135 deg. F.
6. Water consumption per hour for cooling the
piston 39 gal.
PRODUCER
7. Nature and Origin of Fuel: Anthracite coal
"Bonne-Esperance et Batterie" Herstal,
Belgium.
8. Calorific value of fuel 14650 B.T.U.
9. Consumption of fuel per hour (plus 53 lbs.
on the night of the 14th for keeping the
generator fired during 14 hours, the
engine being stopped) 199 lbs.-160 lbs.
10. Water consumption per hour in the vaporiser 14.2 gals.
11. Water consumption per hour in the scrubbers 318 gals.
12. Average temperature of gas at the outlet
of the generator 558 deg. F.
13. Average temperature of gas at the outlet
of the scrubbers 62.5 deg. F.
EFFICIENCIES
14. Gross consumption of coal per B.H.P. per hour 0.927 lbs.-0.720 lbs.
15. Consumption of coal per B.H.P. after deduction
of the water 0.907 lbs.-0.705 lbs.
16. Thermal efficiency relating to the effective
H.P. and to the dry coal consumed in the
generator 19%-24.4%
17. Water consumption per B.H.P. hour:
For the cylinder, stuffing-boxes and
valve-seat jackets 4.65 gals.
For the piston and piston-rods 1.75 gals.
For the vaporizer 0.0655 gals.
For washing the gas in the scrubbers 1.42 gals.
18. Water converted in steam per lb. consumed
in the generator 0.193 gals.
INDEX
A
Adjustment of gas-engine, 126
Adjustment of moving parts, imperfect, 146
Admission-valve, binding of, 152
Admission, variable, 55, 56
Air-blast, 180
Air-chest, 82
Air, displacement of, 92
Air, exclusion of, in producers, 207
Air, filtration of, 82
Air-heater, Winterthur, 236
Air-heaters, 238
Air-pipe, 82
Air-pipe, location of, 83
Air-pump, 266
Air, regulation of supply, 82
Air suction, 81
Air suction, resistance to, 82
Air supply of producer, 225
Air-valve, control by engine, 25
Air vibration, 92
Alcohol as engine fuel, 264
Anthracite, consumption of, in producers, 200
Anthracite in producers, 190, 201
Anti-pulsators, 77
Anti-pulsators, disconnection of, in stopping engine, 132
Anti-pulsators, precautions to be taken with, 79
Anti-vibratory substances, 89
Ash-pit, 214, 217
Ash-pit, Bollinckx, 220
Ash-pit, cleaning of, 261
Ash-pit, Deutz, 220
Ash-pit, door of, 220
Ash-pit, Wiedenfeld, 220
Asphyxiation, 169
Atomizer of oil-engines, 265
B
Back firing, 82, 131
Back pressure to exhaust, 151
Bags, arrangement of, 80
Bags, capacity of, 79
Bags, precautions to be taken with, 79
Bags, rubber, 77
Bark as producer fuel, 193
Batteries for ignition, 31
Bearings, adjustability of, 5
Bearings, adjustment of, 44
Bearings, care of, 123
Bearings, lubrication of, 117
Bearings, material of, 51
Bearings of fly-wheels, 92
Bearings, overheated, 146
Bearings, over-lubricated, 150
Bearings, position of, 44
Bell, gas-holder, 187
Bell, Pintsch, 248
Bell, volume of, 187
Belts, prevention of adhesion by oil, 120
Benier, E., 199
Benzin as engine fuel, 264
Binding, 147
Blast in producers, 180, 193, 225
Blower, Koerting, 181
Blower, Root, 182, 188
Blowers for producers, 181
Blowing-generators, 169
Bolts of foundation, 91
Bomb, Witz, 284, 292
Boughs for coolers, 108
Box, charging, 221
Box, double closure for charging, 222
Box, removable charging, 225
Brake tests, 284
Branch pipes, minimum diameter of, 81
Bricks for foundation, 91
Brushes, lifting of, when dynamo-engine is stopped, 132
Brush, purifying, 250
Burner of hot tube, how ignited, 128
Burner, regulation of fixed, 144
Bushings, care of, 123
Bushings, fusion of, 147
Bushings (see also Bearings)
C
Calorimeter, Witz, 292
Calorimeters, 284, 290
Cam, half-compression, 130, 132
Cam, relief, 130
Cams, 51
Caps of valve-chests, 124
Carbureter, 266
Care during operation of engine, 131
Casing, independence of frame, 42
Charging a producer, 221
Charging the generator, 259
Chest for exhaust, 83
Circulation of water, 98, 125
Circulation of water, how effected, 102
Circulation of water in tanks, 105
Circulation of water, regulation of, 107
Cleaning of producer, 261
Cleanliness, necessity of, 121
Cleanliness of producers, 179
Closures for charging-boxes, 223
Coal in producers, 201
Coal in producers, bituminous, 195
Coal, Pennsylvania, 203
Coal (see also Anthracite)
Coal, Welsh, 203
Cock, Deutz, 224
Cock, Pierson, 224
Cock for charging-box, 223, 224
Coke in producers, 201
Coke in washers, 242
Combustion-generators, 193
Combustion, inverted, 195
Compression, determination of, 273
Compression, faulty, 134
Compression, high, 154
Compression in Banki engine, 264
Compression in Diesel engine, 264
Compression, losses in, 143
Compression period, 21
Compression, relation to power developed, 122
Compressors for producers, 182
Connecting-rod bearings, 45
Connecting-rod bearings, rational design of, 45
Connecting-rod, lubrication of, 113, 115
Consulting engineer, advisability of retaining, 282
Consumption at half load and full load, 62
Consumption at various loads, 62
Consumption in double or triple acting engines, 62
Consumption of gas, 173
Consumption of gas in burner, 30
Consumption of suction-producers, 200
Consumption per effective horse-power, 62
Cooler for gas, 199
Cooler, for producer, 240
Coolers, 107
Coolers, size of, 109
Cooling of cylinder, 98, 100, 156
Cooling of producer-gas engines, 203
Cooling, thermo-siphon, 100
Cost of oil and volatile hydrocarbon engines, 268
Crank-pin, tensile strength of, 51
Crank-shaft, 50, 51
Crank-shaft bearings, 44
Crank-shaft bearings, design of, 46
Crank-shaft, effect of premature explosion on, 30
Crank-shaft lubrication, 117
Crank-shaft, material of, 50
Crosshead, care of, 123
Cycle, analysis of, 276
Cylinder, arrangement of, 41
Cylinder, cleaning of, 122
Cylinder, cooling of, 156
Cylinder, evacuation of, 83, 131
Cylinder, gravel in, 137
Cylinder, grinding of, 42
Cylinder, incandescent particles in, 142
Cylinder, independence of casing, Compression in, 42
Cylinder-jacket (see Water-jacket)
Cylinder lubrication, 112
Cylinder-oil, 112, 149
Cylinder, overhang in horizontal engines, 42
Cylinder, overheating of, 148
Cylinder, presence of water in, 136
Cylinder-shell, 41
Cylinder, smoke from, 149
Cylinder, temperature during operation of engine, 132
Cylinder, thrust of, 43
Cylinder, tightness of, 122
D
Damper, Pintsch, 224
Dampers, 223
Detonations, untimely, 141
Distributing mechanism, derangement of, 152
Drain-cock in gas-pipes, 70, 75
Drain-cocks, testing of, 256
Drier for producer-gas, 248
Dust-collector, 239
Dust-collector, Benz, 239
Dust-collector, Bollinckx, 239
Dust-collector, Pintsch, 239
Dust-collector, Wiedenfeld, 239
Dynamo, lifting brushes from, in stopping engine, 132
E
Ebelmen principle, 195
Engine, Banki, 264
Engine, Diesel, 264
Engine, producer-gas and steam, compared, 203
Engine, selection of, 279
Engine, starting a producer-gas, 258
Engineer, duty of a consulting, 281
Engines, governing oil, 265
Engines, oil, 264, 265
Engines, producer-gas, 153
Engines, producer-gas, temperature of, 157
Engines, specifications of, 281
Engines, speed of oil, 264
Engines, tests of, 268
Engines, volatile hydrocarbon, 264, 267
Engines, writers on oil, 266
Escape-pipes, 228
Essences, 264
Exhaust, 83
Exhaust, back pressure to, 151
Exhaust, determination of resistance to, 274
Exhaust into sewer or chimney, 85
Exhaust, noises of, 94, 141
Exhaust period, 22
Exhaust, water in, 136
Exhausters, 183
Exhaust-chest, 83
Exhaust-muffler, 86, 94
Exhaust-pipe, 83, 85
Exhaust-pipe, design of, 96, 97
Exhaust-pipe, joints for, 85
Exhaust-pipe, oil in, 151
Exhaust-valve, binding of, 152
Exhaust-valve, cooling of, 25
Expansion-boxes, 95
Expansion period, 22
Expert, necessity of an, 282, 283
Explosion, spontaneous, 140
Explosion-engines (see Gas-engines)
Explosion period, 22
Explosion-recorder, analysis of inertia of, 277
Explosion-recorder for industrial engines, 285
Explosion-recorder, the continuous, 269
Explosions, comparison of average force of, 275
Explosion-records, 288
Explosions, retarded, 143
F
Fans for producers, 181
Feeder, Winterthur, 236
Feed-hopper, 224
Fire-box, door of, 221
Flues, escape, 228
Fly-wheel, oil on, 120
Fly-wheel, starting the, 131
Fly-wheels, 46
Fly-wheels as pulleys, 46
Fly-wheels, balancing of, 46
Fly-wheels, curved spoke, how mounted, 49
Fly-wheels, fastening of, 46
Fly-wheels, proper mounting of, 46
Fly-wheels, rim of, 46
Fly-wheels, single, 48, 92
Fly-wheels, single, for dynamo-engines, 46
Fly-wheels, straight and curved spoke, 49
Fly-wheels with hit-and-miss system, 50
Foundation, 44, 87
Foundation, design of, 88, 89
Foundation, excavation for, 88
Foundation, insulation of, 89, 90
Foundation of dynamo-engine, 91
Frame, 43
Frame, method of securing, to foundation, 44
Fuel of producers, 178, 187, 254
Fuel, qualities of, 201
Fuel (see also Lignite, Peat, Sawdust, Wood, Coal, etc.)
Fuel, size of, 201
Fuel, smoke-producing, 254
G
Gas, ascertaining purity of, 128
Gas, blast-furnace, 153
Gas, calorific value of, 284
Gas, calorific value of producer, 200
Gas, coke-oven, 153
Gas consumption, 173
Gas consumption of burner, 30
Gas, effect of quality, 152
Gas-engine, balancing of, 46
Gas-engine, care during operation, 131
Gas-engine, cost of installation, 19
Gas-engine, cost of operation, 19
Gas-engine, difficulties in starting, 134
Gas-engine, how to start a, 128
Gas-engine, how to stop a, 132
Gas-engine, installation of a, 68
Gas-engine, location of a, 68
Gas-engine, selection of a, 21
Gas-engine, simplicity of installation, 17
Gas-engine, the four-cycle, 21
Gas-engines, adjustment of, 126
Gas-engines, care of, 121
Gas-engines, "Steam-Hammer," 57
Gas-engines, temperature of, 158
Gas-engines, tests of, 283
Gas-engines, vertical, 56
Gas-engines, writers on, 68
Gas, fuel, 153
Gas-holder, 186, 189
Gas-holders, 247
Gas-holder, combined with washer or scrubber, 186
Gas, illuminating (see Street-gas)
Gas, impurities of, 172
Gas, Mond, 153, 167
Gasometer (see Gas-holder)
Gas, producer (see Producer-gas)
Gas production, 173
Gas, purification of wood, 195
Gas supply, necessity of coolness, 69
Gas-valve, necessity of independent operation of, 27
Gas, water, 153, 169
Gas, wood, 153, 168
Gases, analysis of, 290
Generator (see also Producer)
Generator, Benz, 207
Generator, Bollinckx, 207
Generator, care of, 259
Generator, charging the, 259
Generator, construction of, 177, 207
Generator, dimensions of, 252
Generator, Dowson, 177
Generator, firing the, 205, 256
Generator, hot operation of, 252
Generator of suction producer, 205
Generator, operation of, 251
Generator, Pierson, 215
Generator, Pintsch, 207
Generator, Taylor, 207
Generator, Wiedenfeld, 207
Generator, Winterthur, 207
Generator with internal vaporizer, 206
Generators, blowing, 169
Generators, pressure, 169, 177
Governor, ball, 52, 53
Governor, care during operation, 131
Governor, hit-and-miss, 52, 54
Governor, inertia, 53
Governor, sensitiveness of, 52
Governors, 53
Governors, adjustment of, 124
Governors, care of, 123
Governors, centrifugal, 56
Governors, centrifugal, with hit-and-miss regulation, 55
Governors for oil-engines, 265
Governors for producer-gas engines, 161
Governors, hit-and-miss, 54
Governors, variable admission, 56
Grate, Benier's, 216
Grate of generator-lining, 214
Grate, Kiderlen, 216
Grate, Pintsch, 216
Grate, Wiedenfeld, 216
H
Heater, air, 238
Hit-and-miss regulation (see Governors)
Holders, gas, 247
Hopper, Bollinckx, 225
Hopper, Deutz, 225
Hopper for generator, 224
Hopper, removable feed, 225
Hopper, Taylor, 225
Hopper, Wiedenfeld, 225
Hopper, Winterthur, 225
Horse-power, definition of, 60
Horse-power, determination of, 61
Horse-power (see also Power)
Hot tubes (see Tubes)
Hydrocarbons, volatile, for engine fuel, 264
I
Ignition, 27, 122
Ignition, adjustment of, 144
Ignition by battery and coil, 31
Ignition by magneto, 33
Ignition, curing defects of electric, 145
Ignition, defective, 152
Ignition, disadvantages of belated, 28
Ignition, disadvantages of premature, 28
Ignition, effect of lost motion, 146
Ignition, effect of mixture composition on, 28
Ignition, effect of temperature of flame on, 28
Ignition, effect of water on, 136
Ignition, electric, 30, 139
Ignition, electric, regulation of, 145
Ignition, faulty, 143
Ignition for high-pressure engines, 35
Ignition, hot-tube, 159
Ignition, imperfect, 137
Ignition, objections to electric, 31
Ignition of producer-gas, 160
Ignition, premature, 139, 142
Ignition, premature, in high-pressure engines, 158
Ignition, prevention of, by faulty compression, 134
Ignition, proper timing of, 27
Ignition, spontaneous, 140, 159
Ignition, tests prior to starting engine, 129
Ignition-tubes (see Tubes)
Incrustation of water-jacket, 98, 148
Incrustation, prevention of, 107
Incrustations, 255
Indicators, 285
Indicator-records, 127
Induction-coil, 32
Installation, laws governing gas-engine, 86
J
Joints, 125
Joints, care of, 124
L
Laming mass, 246
Laws governing gas-engines, 86
Leakage of pipes, 69
Lift-valve for charging-box, 223
Lignite in producers, 188
Lining, refractory, 211
Lining, support for generator, 214
Loads, consumption at half and full, 62
Location of engine, 68
Lubricate (see Oils)
Lubricating-pumps, 115
Lubrication, 111, 121
Lubrication, difficulties entailed by, 119
Lubrication, faulty, 149
Lubrication of crank-shaft, 117
Lubrication of high-power engine, 116
Lubrication of valve-stem, 119
Lubricator, cotton-waste, 117
Lubricators, automatic, 113
Lubricators, disconnection of, when stopping engine, 132
Lubricators, examination of, before starting, 129
Lubricators, feed of, 121
Lubricators, revolving-ring, 118
Lubricators, sight-feed, 118
Lubricators, types of, 113
M
Magneto, adaptability for producer-gas, 35
Magneto, control of, 38
Magneto, efficiency of, 34
Magneto-igniter, construction of, 35
Magneto ignition, 33
Magneto ignition, precautions to be taken, 34
Magneto, inspection of, before starting engine, 129
Magneto, mechanical control of, 33
Magneto, operation of, 33
Magneto, regulation of, 37
Maintenance of plants, 295
Manograph, 269
Mass, Laming, 246
Meters, capacity of, 70
Meters, dry, 72
Meters, evaporation in wet, 70
Meters, falsification of records, 70
Meters, inclination of, 71
Meters, size of, 71
Misfire, 137
Mixture, effect of high compression in, 155
Mixture, effect of high pressure on, 156
Mixture, governing by varying the, 161-164
Mixture, poorness of, 143
Mixture, pressure of, 26
Mixture-valve, necessity of independence of operation of, 27
Mortar for foundation, 87
Motion, lost, 146
Muffler for exhaust, 86, 94
N
Naphthalene in gas-pipes, 70
Noises, cause of, 92
Noises of exhaust, 94
O
Oilers (see Lubricators)
Oiling (see Lubrication)
Oil, addition of sulphur to, 147
Oil, cylinder, 149
Oil-engines, 264, 265
Oil-engines, governing, 265
Oil-engines, speed of, 264
Oil-engines, writers on, 266
Oil for engine fuel, 264
Oil, freezing of, 150
Oil-guard for fly-wheel, 120
Oil-lamp, 266
Oil, prevention of spreading on fly-wheel, 120
Oil-pumps, 115, 226
Oil, quality of, 150
Oil, splashing of, 119
Oil-tank, 266
Oils, how tested, 112
Oils, mineral for lubrication, 112
Oils, purification of, 113
Oils, quality of, 112
Oils, requisites of, 112
Operation, steadiness of, 52
Otto cycle, 21
Overheating, 152
Overheating, prevention of, 147
P
Pacini treatment, 171
Peat in producers, 188
Perturbations, 134
Petrol (see Oil)
Pipe-hangers, 86
Pipes, 69
Pipes, cross-section of, 70
Pipes, disposition of, 77
Pipes, escape, 228
Pipes, exposure to cold, 69
Pipes for exhaust, 83
Pipes for producer-gas, 249
Pipes for water-tanks, 102, 103, 105
Pipes, hanging of, 86
Pipes, insulation from foundations and walls, 94
Pipes, leakage of, 69
Pipes, minimum diameter of branch, 81
Pipes, proper size of, 70
Piston, 39, 122
Piston, avoidance of insertions or projections, 39
Piston, cleaning of, 141
Piston, curved faces inadvisable, 39
Piston, direct connection with crank-shaft, 43
Piston, finish of, 41
Piston, importance of, 111
Piston, leakage of, 136
Piston, overheating of, 148
Piston, position of, in starting, 130
Piston, rear face of, 39
Piston-pin, construction of bearing at, 40
Piston-pin, location of, 41
Piston-pin, locking of, 40
Piston-pin, lubrication of, 113
Piston-pin, material of, 40, 51
Piston-pin, strength of, 40
Piston-rings, fouling of, 149
Piston-rings, material of, 41
Piston-rings, number of, 41
Piston-rod, effect of premature explosion on, 30
Piston-wear, 40
Poisoning, carbon monoxide, 170
Porcelain of spark-plug, 32
Power, definition of, 60
Power, measuring engine, 285
Power, "Nominal," 61
Precautions to be taken in starting, 128
Pressure, back, to exhaust, 151
Pressure-generators, 169, 177
Pressure in producer-gas engines, 160
Pressure-lubricators, 114
Pressure-producers, 174
Pressure-regulator, bell as, 187
Pressure-regulators, 77
Pressure-regulators, their construction, 78
Pressures, high, in producer-gas engines, 154
Preheaters, 229
Producer, assembling, 253
Producer, Benier, 216
Producer, Benz, 228, 239, 240
Producer, Bollinckx, 206, 220, 225, 228, 234, 239
Producer, Chavanon, 229
Producer, cleaning of, 261
Producer, Dawson, 174
Producer, Deschamps, 198
Producer, Deutz, 206, 220, 224, 225, 228, 229, 240
Producer, Deutz, 231, 232
Producer, Deutz lignite, 188
Producer, Duff, 195
Producer, Fange-Chavanon, 198
Producer, Fichet-Heurty, 240, 245
Producer, Gardie, 183
Producer-gas, 153
Producer-gas, 165
Producer-gas as a furnace fuel, 177
Producer-gas, calorific value of, 200
Producer-gas, composition of, 166
Producer-gas plants, tests of, 297
Producer-gas, writers on, 154
Producer, general arrangement of suction, 204
Producer, Goebels, 206
Producer, Hille, 206, 239
Producer, Kiderlen, 206
Producer, Kiderlen, 216
Producer, Koerting, 232
Producer, Lencauchez, 212, 214
Producer, Phoenix, 217
Producer, Pierson, 224, 229
Producer, Pintsch, 206, 216, 224, 231, 232, 239, 245, 248
Producer, Riche, 168, 190, 193, 195, 216
Producer (see also Generator)
Producer, stoppage of, 261
Producer, Taylor, 206, 214, 225, 231, 232
Producer, test by smoke, 254
Producer, test of Deutz, 298
Producer, test of Dowson, 296
Producer, tests of Winterthur, 297
Producer, Thwaite, 195
Producer, Wiedenfeld, 206, 216, 220, 225, 234, 239
Producer, Winterthur, 225, 228, 236
Producers, advantages of suction, 199
Producers, combustion, 193
Producers, conditions of perfect operation, 251
Producers, consumption of suction, 200
Producers, distilling, 190
Producers, efficiency of, 201
Producers, efficiency of lignite, 190
Producers, efficiency of wood, 194
Producers, lignite, 188
Producers, maintenance of, 254
Producers, peat, 188
Producers, pressure, 174
Producers, self-reducing, 193
Producers, specifications of, 281
Producers, suction, 199
Producers, suction (see also Suction-producers)
Producers, tests of, 297
Producers with external vaporizers, 206
Production of gas, 173
Pulley, disconnection of, in stopping engine, 132
Pump, circulating with by-pass, 106
Purifier, fiber, 185
Purifier, Fichet-Heurtey, 245
Purifier, material for, 245
Purifier, moss, 185
Purifier, Pintsch, 245
Purifier, sawdust, 185
Purifiers for gas, 184
Purifiers for producer-gas, 244
R
Recorder, analysis of inertia of explosion, 277
Recorder, explosion, for industrial engines, 285
Recorder, the continuous explosion, 269
Records of engines, 284
Records of explosions, 288
Records, indicator, 127
Regrinding of valves, 122
Regularity, cyclic, 48, 53
Remagnetization of magnetos, 33
Resuscitation after asphyxiation, 171
Retort, cleaning of, 225
Retort of producer, 190
Retort, support, 214
Revolutions, variations in number of, 52
Rollers, 51
Running, steadiness of, 52
S
Sand for foundation, 87
Sawdust in producers, 193
Scavenging, 142, 155
Scrubber, 189, 199
Scrubber, combined with gas-holder, 186
Scrubber for producer-gas, 240
Scrubber, size of, 253
Selection of gas-engine, 21
Shavings in producers, 193
Slide-valve for charging-box, 223
Slide-valve, its disadvantages, 23
Sluice-valves, 101
Smoke from cylinder, 149
Spark-plug, 32
Specifications of engines, 281
Specifications of producers, 281
Speed, how to increase, 124
Speed of oil-engines, 264
Speed of volatile hydrocarbon engines, 264
Speed, variation of, with load, 52
Spokes of fly-wheels, 49
Spring for valves (see Valves)
Springs, selection of, for explosion-recorder, 277
Starter, Tangye, 65
Starting an engine, 128
Starting, automatic, 63, 130
Starting by compressed air, 64
Starting by hand, 63
Starting by hand-pumps, 64
Starting, difficulties in, 134
Starting, how accomplished, 66
Starting of producer-gas engine, 258
Steadiness, 52
Steam-engine, cost of installation, 19
Steam-engine, cost of operation, 19
Stoppage of producer, 261
Stopping the engine, 132
Stops, sudden, 151
Straw in producers, 193, 254
Street-gas, 165
Suction, determination of resistance to, 274
Suction, noises caused by, 141
Suction of air, 81
Suction period, 21
Suction-producer, general arrangement of, 204
Suction-producers, 199
Suction-producers, advantages of, 199
Suction-producers, efficiency of, 201
Suction-valve, leakage of, 142
Super-heater, Winterthur, 236
Sylvester treatment, 171
T
Tanks, connection of, 105
Tanks, design of, 103
Tanks, location of, 102
Tanks for water-jacket, how mounted, 101
Tar in producer-plants, 200
Tar, removal of, 250
Tar (see also Scrubber, Purifier, etc.)
Taylor, A., 199
Terminals of magneto apparatus, 34
Tests of gas-engine plants, 283
Tests of high-speed engines, 268
Tests of producer-gas engines, 297
Thrust-bearings, 51
Tongue, traction of, in asphyxiation cases, 172
Tower, washer, 244
Town-gas (see Street-gas)
Tree branches for coolers, 107
Trepidations, 92
Tube, gas-supply pipe of incandescent, 77
Tube, incandescent, 27
Tube, incandescent, adjustment of, 144
Tube, incandescent, breakage of, 137
Tube, incandescent, danger of breaking, 131
Tube, incandescent, how started, 128
Tube, incandescent, leakage of, 138
Tubes as vaporizers, 231
Tubes, incandescent, 28, 159
Tubes, incandescent, valved, 29
Tubes, use of special valves with incandescent, 29
Tubes, valveless ignition, 28
V
Valve-chests, 124
Valve mechanism, slide, 23
Valve-regrinding, 122, 135
Valve-stem lubrication, 119
Valves, 122
Valves, accessibility of, 25
Valves, cooling of, 25
Valves, cooling of, in high-pressure engines, 156
Valves, defective operation of, 135
Valves, free, 27
Valves, mechanical control of, 27
Valves, modern, 24
Valves, necessity of cleanliness, 25
Valves, regulation of, before starting, 129
Valves, requisites of, 25
Valves, retardation in action of, 146
Vaporizer, Bollinckx, 234
Vaporizer, Chavanon, 229, 234
Vaporizer, Deutz, 231, 232, 229, 225
Vaporizer, Field, 233
Vaporizer, internal, 206
Vaporizer, Koerting, 232
Vaporizer, maintenance of, 255
Vaporizer, operation of, 234
Vaporizer, Pierson, 229
Vaporizer, Pintsch, 231, 232
Vaporizer-preheaters, 229
Vaporizer, size of, 253
Vaporizer, Taylor, 231, 232
Vaporizer, Wiedenfeld, 225, 234
Vaporizers, external, 206, 230
Vaporizers, internal, 229
Vaporizers, partition, 234
Vaporizers, regulation of, 236
Vaporizers, tubular, 231
Ventilation in engine-room, 69
Vibration, 89
Vibration of air, 92
Vibration, prevention of, 89, 90
W
Water circulation, 98, 107, 125
Water circulation by pump, 107
Water circulation, care during operation, 132
Water circulation, how effected, 102
Water circulation, prevention of freezing, 133
Water-coolers, 106
Water-coolers, size of, 109
Water for circulation, 99
Water for producer-gas engines, 203
Water-gas, 153, 167
Water in cylinder, 136
Water in exhaust, 136
Water-jacket, 41, 98, 125, 157
Water-jacket, incrustation of, 148
Water-jacket, outlet of, 98
Water-jacket, prevention of incrustation, 107
Water-pipe, 102
Water, purification of, for circulation, 98
Water, running, for jacket, 98
Water-tanks, 101
Water-tanks, connection of, 103, 105
Water-tanks, design of, 103
Water-tanks, location of, 102
Washer, Benz, 240
Washer, combined with gas-holder, 186
Washer, Deutz, 240
Washer, Fichet-Heurtey, 240
Washer for gas, 199
Washer for producer-gas, 240
Washer, maintenance of, 256
Washer, material employed in, 242
Washer, Winterthur, 240
Washers, 184
Wear, premature, 146
Witz apparatus, 284
Wood as fuel, 254
Wood, calorific value, 194
Wood-gas, 153, 168
Wood-gas, purification of, 195
Wood in producers, 190, 192, 193
Work, definition of effective, 60
ADVERTISEMENTS
THE MIETZ & WEISS
OIL ENGINE
STATIONARY MARINE
1 to 75 H.P. 1 to 60 H.P.
[Illustration]
50 H.P. GENERATOR SET
KEROSENE OR FUEL OIL
* * * * *
Air Compressors, Generator Sets, Hoisting Engines
* * * * *
Centrifugal and Triplex Pumps and Engines Direct Coupled
Medal of Excellence--American Institute, 1897.
Highest Award for Direct Oil Engine, Generator Set--Paris Universal
Exposition, 1900.
Gold Medal--Pan-American Exposition, 1901.
Gold Medal--Charleston Exposition, 1902.
Gold Medal--Louisiana Purchase Exposition, 1904.
A. MIETZ
87-89 Elizabeth St. 128-138 Mott St., New York
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SCIENTIFIC AMERICAN
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The Scientific American Cyclopedia
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Transcriber's Notes
Blank pages have been deleted. Illustrations may have been moved.
The following publishers' errors and inconsistencies were corrected
as noted:
Fig. 59: "Thermo-siphon" was "Thermo-syphon".
Page viii: "If ignition occurs too" was "If ignition occur too"
Page 18: "smoke-stack" was "smokestack".
Page 19: Split illustrations and titled one "Fig. 1a".
Page 70: Rearranged table.
Page 83: "sawdust" was "saw-dust".
Page 83: "9 feet by 15 feet" was "9 feet by 75 feet" (math error).
Page 92: "crank-shaft" was "crankshaft".
Page 92: "fly-wheel" was "flywheel".
Page 105: "thermo-siphons" was "thermo-syphons".
Page 128: "gas-pipe" was "gaspipe".
Page 174, 200, 203(2 places): "horse-power" was "horsepower".
Page 205: "super-heater" was "superheater".
Page 220: "air-tight" was "airtight".
Page 239: "superheated" was "super-heated".
Page 255: "potash" was "postash".
Page 264: "59 degrees F." was "490 degrees F." (conversion error).
Page 269: "drum p''" was "drum p'".
Page 291: Fig. 150 has been split into two figures.
Page 297: "Stroke" was "Stoke".
Page 300: "Ziehe was "Zi he".
Page 301: "Messrs." was "Me rs.".
Page 323: "FOR" was "FOF".
Index: "Fire-box" was "Firebox".
Index: "Governors, ... hit-and-miss" was "hit-and miss".
Index: "Piston ... crank-shaft" was "crankshaft".
Advertisements: Chapter header "ADVERTISEMENTS" added.
* * * * *