CHAPTER XV

HELPING THE FARMER

THE FIRST efforts at directing the forces of nature and employing them

in the service of man were made by the farmer. The task of growing food

was quite the most important of primitive occupations, and although

the virgin soil was rich and the yield abundant there were regions

where crops could not be raised except at the expense of constant toil.

Infrequent rains made it necessary to carry water by hand from wells

and rivers and pour it over thirsty lands. As the grain fields grew

more extensive, irrigating ditches were used which saved the toil of

carrying the water, although it still had to be raised by hand. Then

machines were invented by which water could be raised by animal power

and, finally, as we have already seen, automatic water-lifting machines

were constructed by which the river itself was constrained to lift a

part of itself and pour this part into the irrigation ditches.

While it is true that the earliest machines were built to lighten the

work of the farmer, the attention of inventors was soon attracted to

other fields of endeavor and the farmer was left to toil slavishly

from daybreak to sundown with no further mechanical aid. The tools

he used were improved in form and quality. Oxen were used to draw

the plow. The wooden plow made out of a forked stick gave way to a

bronze plow and, finally, to one of iron. The curved knife or sickle

went through a similar process of evolution from flint to iron. It was

the only implement used for cutting the standing grain, and not until

comparatively recent times did it give way to the scythe. Practically

all the work of tilling, seeding, cultivating, harvesting and threshing

was done by hand in practically the same way and with practically

the same tools from the time of the Pharaohs down to the end of the

eighteenth century.

THE FIRST HARVESTING MACHINE

To be sure, there is a record of a harvesting machine built in Gaul,

while that province was under Roman dominion. Pliny described this

machine in 70 A. D. It consisted of an ox cart which was _pushed_

through a field of grain, instead of being _pulled_ by the ox. This

cart carried a rack or comb which caught the heads of the standing

grain, tearing them off and delivering them into the body of the cart.

Unfortunately this primitive, but useful, harvester was not extensively

employed and in time it was lost to agriculture. Farmers reverted to

the time-honored method of reaping by hand and the ox-pushed machine

was forgotten. From time to time in recent years this machine has been

reinvented and a machine similar in principle is used to-day to gather

clover seed.

The scythe was a distinct improvement over the sickle. It enabled a man

to use two hands at the work of reaping instead of one. It provided a

much longer and heavier blade, and hence a much broader swath was cut

at each stroke. A distinctly American improvement on the scythe is the

grain cradle, consisting of a set of fingers above the blade which

catch the grain and lay it in a swath at the end of the stroke. This

important improvement rapidly spread to all parts of the world and is

still used to-day where it is impracticable to use a mechanical reaper.

It is claimed that one man can cut and bind more grain with the cradle

than three men could with the sickle.

EVOLUTION OF THE PLOW

The plow has undergone important developments in comparatively recent

years. Wooden plows were still in use in America in Revolutionary

times; usually the point was shod with wrought iron. However,

these wooden plows speedily gave way to metal when iron came to be

manufactured in considerable quantity in this country. A plow has to

contend with two conditions of service that apparently conflict with

each other. The constant friction of the soil against the blade tends

to wear it away very rapidly, hence a very hard surface is requisite.

On the other hand, the plow is apt to encounter buried stones and

rocks which will shatter it unless it is soft. The problem then is to

make the plow both hard and soft. The chilled iron plow was invented

by Oliver, in 1855, to meet the first condition. When molten iron is

poured into an iron mold the surface that comes into contact with the

mold is suddenly chilled, producing a very hard surface that takes a

good polish. This effect is accentuated by using a hollow mold through

which water is circulated. The hard surface of the chilled iron wears

well in sandy and gravelly soil, it does not rust deeply, and it clears

well in sticky soil. However, it is very brittle and is liable to break

if struck a sharp blow. A more recent improvement is the soft-center

steel plow. This is both hard and soft. It is composed of three layers

of metal; the outer layers are of hard cast steel and the center one

of soft steel. These metal layers are heated to a welding heat and

then rolled together, producing a plow that has a hard outer wearing

surface and at the same time is tough because the center layer of soft

steel acts as a cushion to absorb sharp blows. To increase the wearing

qualities of the plow still further a patch of very hard cast steel is

welded over the point of the share. Thus both conflicting requirements

of softness and extreme hardness are met.

We think of the plow as a very simple tool, but the modern implement

is a product resulting from a vast amount of study and research into

the materials most suitable for its construction and into the best form

of share and moldboard. In place of a single plow for all purposes the

modern farmer is offered a large assortment to suit various classes

of work. At least three different kinds of plows are indispensable on

every farm; the sod plow, the stubble plow, and the corn-cultivating

plow. The sod plow is used for turning over the sod and breaking the

clod. This is provided with a jointer or diminutive plow point set

above the share, which turns over the edge of the furrow to prevent

grass from growing up between the furrows. The stubble plow has a

moldboard with less twist than that of the sod plow. This is used for

plowing land that was under cultivation during the previous year.

The plow of to-day has become more than a hand-guided, horse-drawn

tool. It has developed into a real machine, mounted on wheels, with a

disk or coulter wheel that cuts the furrow cleanly, means for leveling

the plow and regulating the depth of the plow, and a seat for the

plowman. It works upon soil with the same precision that a planer works

upon a slab of cast iron. The furrow is neatly sliced, lifted, and

turned over with mechanical accuracy. As the furrow slice slides over

the moldboard of the plow the soil is pulverized by friction. The front

furrow wheel runs in the furrow previously cut which serves as a track

to guide the machine. The front and rear furrow wheels are inclined

from the vertical so as to balance the thrust of the plow and they

may be given a lead toward or from the “land” or unplowed part of the

ground to regulate the steering automatically. The proper adjustment

and balancing of a plow calls for considerable skill.

Agricultural operations are now conducted on such a vast scale that

the single plow cannot begin to do the necessary work. Instead, sets

of gang plows are used so that from a dozen to two dozen furrows

may be turned at a time. Steam or gasoline tractors of the wheel or

track-laying type are required to furnish the tractive effort needed to

haul these huge plows. The larger tractors are so powerful that they

haul not only the plow but a harrow behind the plow to break up the

clods and a seeder behind the harrow to sow and cover the seed so that

all three operations are performed simultaneously.

The disk type of plow is used in very dry and hard soil and also in

very sticky soil. A rolling disk takes the place of the moldboard and

share, and in this way friction is reduced very materially, with the

result that less tractive effort is required to draw the machine.

There is scarcely any agricultural operation for which a machine has

not been designed. We cannot attempt to describe them all. For tilling

the soil there are plows, harrows, drags, and rollers of many different

varieties; for seeding and planting there are grain and seed drills,

corn planters, potato planters, etc.; for cultivating or working the

growing crops there are cultivators, weeders, fertilizer drills, corn

plows, etc.; and for harvesting or gathering the crops there are

mowers, hay rakes and tedders, reapers and binders, potato diggers,

corn binders and huskers, corn shellers, etc.

INVENTION OF THE REAPER

Most interesting of all are the reapers because they represent

the first successful efforts to introduce machinery into farming

operations. Toward the close of the eighteenth century the Royal

Agricultural Society of England offered a prize for the invention

of a successful reaper, which stimulated inventive effort in this

field. But although many patents on reaping machines were granted by

the British patent office, nothing was produced that completely met

the requirements. In fact even as late as 1851 when a World’s Fair

was held in London the British had no really successful reaper to

exhibit. In the meantime, American inventors had been at work and two

inventors in particular, Obed Hussey of Maryland and Cyrus McCormick of

Virginia, had developed machines which had so far proved their worth

that they were extensively used on American farms. These two inventors,

working independently, produced machines that were very similar in

basic principles. As our patent regulations of that period did not

call for an extensive search of the prior art there was no official

investigation to show which was entitled to the honor of priority of

basic principles or whether both did not include in their applications

much that was old. Hussey filed his patent on the last day of 1833 and

McCormick in June of 1834.

The main stumblingblocks of earlier inventors of reaping and mowing

machines was in finding a suitable method of cutting the grain.

Revolving combs for tearing off the heads of grain, fingers for

gathering the grain and holding it against a revolving cutter,

horizontally reciprocating knives--all these methods were tried

without success. Nearly three years before Hussey obtained his patent,

Manning, of Plainfield, New Jersey, solved the problem by inventing a

reciprocating cutter with spear-shaped blades cooperating with a finger

bar that guided and held the grain against the blades. This invention

was apparently unknown to either Hussey or McCormick and their patents

show cutting means that were broadly the same as that of Manning.

THE “FULTON” OF AGRICULTURAL MACHINERY

Of the two rivals, McCormick showed the better business ability in

perfecting his invention and promoting it so that he eventually became

to be considered the “Fulton” of agricultural machinery and the public

forgot the pioneer work of Hussey. As a matter of fact, McCormick

built his first successful reaper three years before he obtained his

patent. Four horses were hitched to the machine and he went out into a

neighboring field of oats to demonstrate it. In less than half a day

he had reaped six acres, which was a remarkable performance when we

consider that a single acre was considered a day’s work for one man.

McCormick’s machine had a reel above the cutter to hold the grain

against the knife and as the grain was cut it dropped upon a platform.

A man walked alongside the machine and removed the grain with a rake.

And so the reaper with two men to operate it did the work that had

formerly required twelve men with the cradle.

The next important improvement was to provide a seat at one side of the

reaper so that the man with the rake could ride. While this reduced the

labor of the man it did not materially increase the efficiency of the

machine. The next step, however, was of material importance. In place

of raking off the hay by hand an automatic rake was furnished and the

services of the extra man were dispensed with. One man could then do

the work of twelve. McCormick had had difficulty in introducing his

machine into public use, but now its superiority over hand labor was

so marked that reapers came to be extensively employed on American

farms. The reaper had reached this stage of its development when the

World’s Fair of 1851 was held in London and McCormick’s machine was

sent across the Atlantic to be displayed at the exhibition. At the same

time Hussey sent over one of his machines which had reached the same

stage of development. There was a British machine also on exhibition

based on the invention of Rev. Patrick Bell of Scotland in 1826, but in

a competition with the American machines it could not begin to compare

in efficiency. The work of the American machines was a revelation

to the British farmers. The prize was carried off by McCormick’s

machine, which was declared by the judges to be worth the whole cost

of the exposition. Unfortunately Hussey was not on hand to direct the

operation of his machine, which may have had something to do with its

failure, for in another test the Hussey reaper was found superior to

the McCormick.

The excellence of American reapers was now well established and their

fame spread throughout Europe. In a competitive test held near Paris

in 1855, America won the highest honors by cutting an acre of oats in

twenty-two minutes as against sixty-six minutes for a British machine

and seventy-two for an Algerian machine. In 1878 McCormick was made a

member of the French Academy of Sciences in honor of his achievements.

TYING KNOTS BY MACHINE

After the self-raker was introduced the next important improvement was

in the binding of the grain. At first the cut grain was raked into a

receptacle which was dumped by the driver of the machine when enough

had accumulated to form a bundle and the bundles were bound by men

following the machine. As in the evolution of the raker, the next step

was to provide a platform for these men on the machine so that they

could ride as they bound the grain and finally in 1873 a self-binding

attachment was invented which increased the efficiency of the machine

manifold. This self-binder, however, called for the use of wire which

did not meet with favor as a binding material because of the difficulty

of cutting it without a special tool. Efforts were therefore made to

introduce twine instead. But twine cannot be fastened by mere twisting;

it has to be tied and a mechanical means of tying a knot was far from

an easy problem to solve. While it is true that the human body is a

machine and every movement of which it is capable may be reproduced by

mechanical means, the difficulty is to copy many operations without

involving such complexity of members as to make the mechanism wholly

impracticable. The human hand is really a very intricate piece of

mechanism which by long generations of evolution and development has

become wonderfully deft. It exhibits this deftness and complexity of

movement in tying knots and the very intricacy of this operation was

enough to baffle the majority of inventors. There was one inventor,

however, who was not to be thwarted even by so formidable an obstacle

as this. In 1864 Jacob Behel secured a patent on an attachment for

binders which would actually tie a knot. The mechanism passed the twine

around the gavel of grain, formed a loop in the two ends, and tied a

simple overhand knot in much the same way that the hand ties this knot.

Ten years later Marquis L. Gorham improved the mechanism and built a

successful twine binder. Finally in 1879 John F. Appleby perfected the

binding mechanism, completing the last stage in the development of the

modern automatic self-binding reaper.

To keep pace with the reaper, other agricultural machines had to be

invented and developed. The vast quantity of grain harvested could not

be threshed by hand and the old-fashioned flail had to give way to

the steam-driven threshing machine. Finally to meet the requirements

of the vast western wheat fields, the combined harvester and thresher

was developed which, with a crew of four men, will reap, thresh, and

bag between two and three thousand bushels per day. According to

statistics of the U. S. Department of Agriculture it took a man three

hours and a half to produce a bushel of wheat in 1830 as against ten

minutes in 1896. Surely the world owes a tremendous debt to Hussey and

particularly to McCormick for introducing machinery into agriculture

and starting the train of inventions which in the space of two-thirds

of a century have led up to the present remarkable era of machine

farming.

There still remains one task of the farmer that has not yet been

accomplished with unqualified success by machine. The harvesting of

the corn crop is a tedious and disagreeable task and one which the

farmer would only too gladly turn over to the machine. To be sure, many

corn-harvesting machines have been built and put into service with more

or less success, but none has reached the perfection of other classes

of agricultural machinery. The difficulty lies not in the machine,

but in the fact that corn is so easily beaten down by storms that at

harvest time the machine seldom finds the stalks all standing up in

nice straight rows. Machines must therefore be provided with means for

lifting up the fallen stalks to vertical position. The stalks are cut

and bound into bundles and stood up in shocks.

Even more difficult than cutting and binding is the task of husking the

corn. This work was always dreaded by farm hands, but now machines are

provided to husk the ears and shred the stalks for fodder. Thus the

farm is being relieved of its drudgery. Unfortunately it is only the

large western farms that can afford to avail themselves of the latest

agricultural machinery. On small eastern farms it does not pay to

purchase a machine which can be used for only a few weeks in the year

and then must be stored away until the next season, but small farmers

are now cooperating and clubbing together to buy the less frequently

used machines and so even the small farm is being relieved of its

drudgery, and the arduous burdens which have always had a tendency

to drive young men away from the farm are now being assumed by the

unfeeling machine.

Mechanics: The Science of Machinery · 第 15 / 22 章