CHAPTER XXII.

=MILLING MACHINERY AND MILLING TOOLS.=

=The Milling Machine=; Advantages possessed by 1

The hand milling machine 1

Power milling machine 2

Universal milling machines 2, 3

The Brown and Sharpe Universal Milling Machine, general view of 4

The construction of the bearings and of the head 5

Sectional view of head 6

The dividing mechanism 6

The index plate 7

Table of index holes for gear cutting 7

The automatic feed motion 8, 9

Special index plate for gear cutting 9

The Brainard Milling Machine 9

The various attachments of 10

The rotary vise 10

Universal head and back centre 10

Universal head for gear cutting 11

The head for cutting spirals 12

The cam cutting attachment 12

The Lipe Universal Milling Machine 12

Sectional view of the Lipe machine 13

The feed motions of the Lipe machine 13

The index head of the Lipe machine 14

The adjustable centre rest 14

The Universal Milling Machine for heavy work 15

Construction of the driving gear and feed motion 15

Pratt and Whitney's double spindle milling machine 16

=Milling Cutters or Mills= 16 to 24

Cutters with spiral teeth 17

Table of sizes of Brown and Sharpe standard cutters 17

Table of standard sizes of Brainard cutters 17

Face cutters 17

Twin cutters and right and left hand cutters 18

Advantages and disadvantages of face cutters 18

Angular cutters 19

Right and left angular cutters 19

The Brown and Sharpe patent cutters 19

Shank cutters 19

The direction of the feed for shank cutters 20

Applications of shank cutters 21

Sizes of shank cutters 21

Fly cutters 21

Different methods of making fly cutters, and the advantages and

defects of each method 21

Circular cutters, and holders for fly cutters 22

Matched cutters; methods of matching cutters 23

Gang or composite cutters; cutters with inserted teeth 24

=Cutter Arbors= 25

=Milling= 25 to 30

Comparison of the advantages of end milling, face milling,

and twin milling 25

The length of feed in face milling 26

Cutting grooves in cylindrical work 27

Angular cutters for groove cutting 27

The crowding of grooving cutters and how to avoid it 27

The direction of the feed in cutting spiral grooves 27

Setting angular grooving cutters 28

Cutting right and left hand grooves and determining the

direction of the feed for the same 29

Fluting twist drills 29

Finding the angle of the cutter in cutting spiral grooves 29

Producing different shaped grooves with the same cutter 29, 30

Holding work on the milling machine; milling taper work 30

=Chucks for Milling Machines= 31

=Vertical Milling Machine= 31

=Profiling Machine= 31, 32

=Grinding Machine=, for milling cutters 32 to 37

Fixture for grinding parallel cutters 32

Errors in grinding milling cutters 32

Grinding thin cutters 33

Grinding taper cutters 33

Fixture for grinding taper work 33

Fixture for taper cutters and for face cutters 34

The position of the emery wheel and clearance on the cutter 35

Grinding the teeth of spiral cutters 36

Positions of emery wheels in cutter grinding as affecting the

strength of the cutting edges 36, 37

Modern Machine-Shop Practice, Volumes I and II · 第 9 / 49 章