CHAPTER I.

Transcriber’s Note

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POTTERY DECORATION

UNDER THE GLAZE.

BY

M. LOUISE McLAUGHLIN.

CINCINNATI:

ROBERT CLARKE & CO.

1880.

COPYRIGHT.

M. LOUISE McLAUGHLIN.

1880.

CONTENTS.

PREFACE. v

INTRODUCTION. vii

CHAPTER I. xiii

CHAPTER II. 28

CHAPTER III. 36

CHAPTER IV. 41

CHAPTER V. 68

CHAPTER VI. 79

CHAPTER VII. 85

PREFACE.

It has been with some hesitation that I have undertaken to write a

manual on the decoration of pottery under the glaze. This feeling was

caused by the fear that I should not be able to treat the subject in

as comprehensive, as well as comprehensible, a manner as it deserved.

Nevertheless, in an experience of more than two years, chiefly spent

in experimenting on different methods of under-glaze decoration, I

have learned some things which may be of use to others, and have

thought that a treatise upon the subject from an unprofessional,

yet practical standpoint, might have its place in the literature of

ceramics which has now become so extensive.

Let it be understood, however, that in the following pages there has

been no attempt to deal with the occult mysteries of the potter’s

art, but simply to give an account of results attained and facts

acquired, every one of which can be vouched for as a record of actual

experience.

I would like here to express my sense of indebtedness to the potters

who have, by their courtesy and attention, contributed to these

results, and particularly to Mr. Joseph Bailey, Sr., of the pottery

of Mr. Frederick Dallas, whose intelligent co-operation and valuable

advice have been of the greatest service.

_Walnut Hills.

Cincinnati, May, 1880._

INTRODUCTION.

The decoration of pottery under the glaze offers opportunity for the

production of work, beautiful and artistic in a high degree, and in

its simpler forms gives to those who do not aspire to the higher art,

a most fascinating and labor-rewarding study. I can not, however,

assure those who wish to enter the domain of decorative art by this

interesting road, that they will find the way strewn with roses.

On the contrary, discouragements are likely to occur so frequently

that it is only by the exercise of a considerable amount of patience

and perseverance that any advance can be made. But such are the

attractions of the work that its enthusiastic votaries will not be

deterred from its prosecution by any difficulties in the way, and

if immediate and perfect success can not be assured, an exceedingly

interesting occupation will be revealed to the learner, and to the

earnest worker can be promised the reward of faithful labor.

I would like here to insist, however, upon the necessity of a

thorough and serious study of drawing as a preparation for this as

well as for all decorative work, and to enter a most emphatic protest

against the theory which seems to prevail in some quarters, that

any one can paint upon pottery acceptably. With little preparation

other than the possession of some colors, brushes, clays, and pieces

of pottery, the devotee of art enters upon the work of decorating

(?) pottery. Alas! disfiguring it, for it is a lamentable fact that

of the pottery now being painted by amateurs (some of the work

by professional decorators might also be included) a very large

proportion has its value diminished rather than enhanced by the work

put upon it.

This would not be so frequently the case if the scope of the work

were limited to the capacity of the worker. We see every day,

attempts, in which the failure to reach the point aimed at is

absurdly obvious, where, if the effort had been less ambitious in its

aim, the result would not only be less an object of ridicule, but of

far more intrinsic value.

In other departments of human handiwork, some natural capacity,

as well as a certain amount of training, is considered necessary

to successful practice, but, in art, such is the ignorance of the

general public, any one is thought eligible to the profession of an

artist, and much passes under the name of art, which has no claim to

that honorable title.

I do not wish to discourage those who are willing to enter into this

pursuit as humble, patient learners, but to warn those, who are eager

to obtain at once the rewards only given to years of faithful study,

of the futility of their desires. It is perhaps idle, however, to

warn or to advise them. The consciousness of their folly will only

come to them after experience, and knowledge gained from failure,

shall have given them some comprehension of the difficulties which

their ignorance prevented them from seeing.

In art, as in all other pursuits, there is no royal road to

excellence, and those who do not think it necessary to learn the

rudiments before attempting the higher branches, will learn to their

cost, if they are capable of learning any thing, that nothing was

gained by leaving out these stepping stones in their progress.

The time is never misspent which is devoted to honest, well-directed

efforts in acquiring the art of drawing. The excuse so often offered,

that the practice of the art is only intended as an amusement, and

that therefore it is unnecessary to undergo the drudgery of learning

it thoroughly, is one which is unworthy. To those who offer it I

would say, pray amuse yourselves with something else rather than an

art, into which, to obtain even an insight, demands the best that any

one can give.

These remarks apply as well to the decoration of pottery as to any

other department of art work. Although from its peculiar nature and

various uses this material yields itself to many and varied styles of

decoration, yet this decoration, however simple, must be planned and

executed according to sound principles, to be of any artistic value.

The best preparation for the work of decorating pottery, therefore,

is a thorough knowledge of drawing and an understanding of the laws

which govern all decorative art.

Sources of information upon these subjects, drawn from competent

instruction, books and periodicals, are daily becoming more numerous

and accessible, and one who desires to practice the kind of

decorative art we are now considering, should cultivate his taste

and augment his skill by these means, and especially by close study

of nature in all its various forms. It is only in this way that the

student will be enabled to accomplish work which will be a source of

pleasure and profit to himself and others.

POTTERY DECORATION UNDER THE GLAZE.

CHAPTER I.

POTTERY.

We will consider in this chapter some facts in regard to pottery,

which, although of a very elementary character, are not so generally

understood as may be desirable. These facts relate to the substances

of which pottery is composed, the processes of its manufacture, and

the methods by which it is or can be decorated.

Two chemical substances, viz., silica and alumina form the basis of

all pottery clays. These substances are themselves infusible (except

under the compound blow-pipe), but by admixture with other materials

more susceptible to the action of heat, they are made useful to the

potter’s art, and, when subjected to a high temperature, fuse and

form the hard, insoluable combination with which we are all familiar.

Porcelain, and the finer kinds of earthen-ware, are made from clays

artificially combined of various natural elements, in such a manner

as to produce the qualities desired, while the coarser wares are

generally made from clays in a natural or unmixed state. These clays

agree in their essential characteristics, but contain other elements

which cause certain differences of color, susceptibility to heat,

plasticity, etc. The differences, therefore, which exist between the

many kinds of pottery manufactured, may be said to be due, not so

much to a diversity of the materials used, as to the changes produced

by the combination of the same materials in varying proportions.

It is unnecessary that we should here enter into the details of the

mixture of different pottery clays, for which each manufactory has

its own formula. A few words, indicating, in a general way, the

causes of certain easily-recognizable qualities, will suffice.

The peculiar beauty and translucency of fine porcelain, is due

to an excess of silica, or the vitreous element of pottery, in

its composition. This is attained by the use of kaolin, a fine,

white clay, produced through the agency of natural causes in the

decomposition of feldspar, which is itself a silicate of alumina, and

one of the principal ingredients of granitic rocks. In porcelain, it

may be said, that the proportion of silica to alumina is about three

to one, and the other ingredients, such as iron, potash, chalk, and

soda, exist only in such quantities as are necessary to cause the

fusion of the two first-mentioned elements. It is fired but slightly

the first time. This leaves the body of the ware very soft and

porous, and upon the application of the glaze the latter is absorbed

into the body, and by its action upon the materials composing it,

produces a translucent effect.

We refer, here, to French porcelain. In the manufacture of English

china, the process is radically different. The last-mentioned ware

is sometime spoken of as “bone china.” This term has reference to

the use of bones from which the lime required in its manufacture is

obtained. This element produces a translucent quality in the body of

the ware independently of the action of the glaze, which in this case

forms merely a coating upon the surface of the previously hard baked

body.

Earthenware possesses less of the vitreous element, and the first

firing is continued until the ware becomes so dense that it will not

absorb the glaze, and the body remains opaque.

The term pottery, is more strictly applicable to the kind of ware

last mentioned. It is to this that especial reference will be made

in the following pages, in describing methods of manufacture and

decoration.

Earthenware is of various colors, ranging from pure white, through

the cream white and cream-colored wares to decided yellow, and lastly

red. The clays can also be artificially colored, and changes in color

are also produced by different degrees of temperature in firing.

Ordinarily the process of firing produces a material change in the

color of clay. Thus, a grey-tinted clay will assume a bright, yellow

color, and a dull brown, green, or blue will be changed to a bright

brick-red, under the action of the fire.

The heat used in firing should produce partial vitrification. If a

piece of ware has not been fired sufficiently to produce that effect,

it is said to be “soft-baked.”

White earthenware requires the greatest degree of heat in firing. In

regard to the wares made from clays retaining the colors produced by

the elements which they contain, in a natural state, it may be said

that the amount of heat necessary for proper firing, decreases with

the depth of color. This rule, although it may accurately indicate

the temperature at which any given clay should be fired, is simply

artificial, except in so far as the depth of color shows the presence

of an amount of foreign matter, which by its action increases the

fusibility of the clay.

Red clay, being very susceptible to heat, is commonly used as a test

in the firing of white ware. The same clay will change in the process

from light red to dark brown, and so enable the experienced fireman

to determine the degree of heat existing in the kiln.

Clays should be prepared for the making of pottery by careful

sifting, dissolving in water, and, as a final precaution, straining

through sieves made of fine, silk lawn. In this way all foreign

particles are removed, and the clay, having attained the consistency

of dough, is ready to be molded into the shapes desired. This is done

in molds made of plaster of paris, or it is “thrown” by the hands of

the potter on a turning-wheel, or, again, by a combination of these

processes.

Before firing, the ware is said to be in the “green state,” in which

condition it passes from “wet” to “hard green,” and finally to

“white,” when it is ready to be fired. If fired before it has become

sufficiently dry, it will be liable to crack, or scale, from the

sudden expansion of the moisture confined in the clay. When dry, it

is placed in “seggars,” or boxes, made of fire-clay, which are piled

upon each other in a kiln, constructed for the purpose of firing the

ware.

During the process of drying and firing, the clay loses a certain

portion of its bulk. The amount of this shrinkage varies in different

clays, but ordinarily may be said to be about one-eighth. A piece

of ware, therefore, made from clay which exhibits this degree of

shrinkage, would be one-eighth smaller after firing than before.

The shrinkage is also modified by the degree of heat to which the

clay has been subjected in firing, and there will sometimes be a

perceptible difference in the size of two pieces of ware, made from

the same clay, and of equal size before firing, after having been

fired at different temperatures.

The length of time consumed in firing, varies with the qualities of

the different wares. In the manufacture of white earthenware, the

firing lasts from thirty to forty hours, while the more common kinds

of ware require less time. In kilns of ordinary size, a thousand

dozen pieces of ware are frequently fired at once. Of course,

considerable time is required to place the seggars containing the

ware in the kiln. Some hours must elapse before the kiln and its

contents will become cool enough to permit its being opened with

safety, so that the firing of hard-baked pottery may require two or

three days for its completion.

The first firing completed, the ware is said to be in the “biscuit,”

and is then ready to be glazed. This matter of glazing is a very

important one, and the success of the whole very largely depends

upon the manner in which the operation is performed. To insure

a successful result there must be the nicest adaptation of the

materials composing the glaze to the body of the ware. The glaze for

each kind of ware must be suited to its especial characteristics, and

it can therefore be imagined that the number of glazes in use is very

large. Each pottery has its own glaze and the variety is infinite.

The glaze used upon the finer kinds of earthenware consists of

materials similar to those of which the body of the ware is made,

with the addition of boracic acid (a powerful flux), which with a

little lead renders the glaze fusible. In the lower grades of ware a

larger amount of lead is used for a flux, and this causes the glaze

to fuse at the comparatively low temperature at which these wares

are fired. A glaze made of materials that fuse at an unusually low

temperature is called a “soft” glaze. Some glazes are so soft that,

when fired, they can be easily scratched by the point of a steel

instrument. The glaze of good and durable wares is, however, so hard,

that the point of the sharpest knife will make no impression on its

surface.

The materials of which the glaze is made, are combined in the proper

proportions and diluted to form a liquid of about the consistency and

the appearance of cream. The piece of ware is then dipped carefully

into the liquid, and so skillfully manipulated that it is completely

covered with a coating of the glaze of the necessary thickness.

After having been covered with the glaze, which, before firing, has

the appearance of an opaque white paint, the ware is ready for the

second firing. This is done in what is called the “gloss” kiln, in

which the heat is not brought to such a high degree as in the biscuit

kiln, but is sufficient to fuse the glaze, and cause it to form a

glassy, transparent surface, which should completely cover the body

of the ware, and present an equally brilliant appearance in every

part.

If the glaze is not suited to the body of the ware, and does not

shrink equally with it, its surface will soon present a network of

fine cracks. A glaze in this condition is said to be “crazed.” This,

among potters, is considered a serious fault, and in ware intended

for cooking or table use, is certainly very undesirable.

Old Japanese crackle-ware, in which this condition is a

distinguishing feature, is, however, much esteemed, and many, indeed,

the majority of the Japanese earthernwares, both ancient and modern,

display a surface of fine-crackled glaze, which may not be said to

detract from their value as articles of ornament.

A similar effect is also seen in old pieces of glazed ware which have

seen long service as cooking utensils, in which case it has been the

natural result of the usage to which they have been subjected.

In some modern wares, both French and English, decorated under

the glaze, this defect is seen. In these cases it has been caused

by the use of a softer glaze than the body of the ware demanded.

This expedient has been resorted to in order that the brilliancy

and beauty of the colors might be preserved. These articles being

intended only for ornament, beauty is more of an object than

durability, and this defect of glaze may be permissible as the means

of obtaining more brilliant effects. In certain methods of decoration

this may be a necessity, but these cases are exceptional and

experience leads me to believe that it is possible to obtain beauty

of coloring with a glaze which will remain intact. It is to be

hoped, however, that with the improvements in making colors the time

may come when it will be possible to obtain colors which will retain

their beauty under the degree of heat necessary to the production of

an article which a practical potter would call a perfect piece of

ware.

Pottery can be decorated either _under_ the glaze, _with the glaze_,

as in the case of majolica, in which the color is effected by the

use of colored glazes and in the decoration of soft porcelain

(_pâte-tendre_), where the painting is executed upon the unbaked

glaze, and, lastly, _over_ the glaze. We will concern ourselves only

with the first of these methods. A few words, however, may not be

out of place here, upon the differences between over and under glaze

painting, which are frequently compared and as frequently mistaken

for each other.

_Over_-glaze painting, as is well known, is executed upon the glazed

surface of the finished ware with vitrifiable colors having enough

flux or fusible material in their composition to cause them to

fuse at a comparatively low temperature, and so become attached

to the glaze. _Under_-glaze decoration is effected by the use of

colors which contain less flux, and consequently require a higher

temperature for their fusion. It can be executed either upon the

ware in the “green” state, or, as is more commonly the case, in the

biscuit. These two methods of painting differ materially in their

effects. Any one familiar with these effects can readily discover

whether a piece of pottery has been decorated over or under the

glaze. Those who are not practically conversant with the two methods

can be easily misled, and mistakes are frequently made by those who

should know better, as to the method employed in the case of a piece

of ware in question.

A certain delicacy of tint and firmness of outline characterizes

overglaze painting, which is easily recognized by experts, but those

who can not distinguish between the two methods by this means may

ascertain to which class the decoration belongs by looking aslant

the surface. The glaze upon the painted portions of a piece of ware

decorated over the glaze, will not, even after the most perfect

firing, equal the glaze upon the uncovered portions in brilliancy,

and there will probably be certain inequalities of surface between

the painted and unpainted parts which will be revealed to the touch.

If the decoration has been executed under the glaze the surface will

be uniformly covered with a brilliant glaze. Of the two, underglaze

painting is probably the most difficult, as the colors are more

liable to change under the action of the great heat to which the ware

must be subjected, and the final results being, therefore, somewhat

uncertain, can not be accurately counted upon, until experience has

been gained from repeated failures. On the other hand, overglaze

painting, while not subject to the changes produced by the fire, to

so great an extent, is more difficult as regards the manipulation

of the painting upon the glazed surface. The facilities for the

practice of overglaze painting are greater than those afforded for

painting under the glaze, which last, requires not only the handling

of an artist who has acquired facile use of the brush and some

experience of pottery clays and colors, but also the assistance of an

intelligent and skillful potter.

Let us not, however, laud one method of painting at the expense of

the other. Both are good in their way, and confined within their

proper limits, have beauties peculiarly their own. Overglaze painting

possesses a delicacy of effect and a variety of color which the

underglaze decoration can not rival. The latter is, however, the most

artistic as well as the most effective, and lends itself more readily

to the uses of decorative art and to the modern taste in color.

It is this latter method of decorating pottery which we will now

consider in some of its various forms.

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