The Wrights were constantly experimenting and altering, and this in

connection with the lack of complete records makes it almost

impossible to state with any certainty specific performances of

individual engines at given times. Weights sometimes included

accessories and at others did not. Often they were of the complete

powerplant unit, including radiator and water and fuel, with no

clarification. In the table, performance is given in ranges which are

thought to be the most representative of those actually utilized.

Occasionally performances were attained even beyond the ranges given.

For example, the 4x4-in. flat development engine eventually

demonstrated 25 hp at an MEP of approximately 65 psi.

One important figure--the horsepower actually utilized during the

first flight--is quite accurately known. In 1904 the 1904-1905 flight

engine, after having been calibrated by their prony-brake test-fan

method, was used to turn the 1903 flight propellers, and Orville

Wright calculated this power to be 12.05 bhp by comparing the

calibrated engine results with those obtained with the flight engine

at Kitty Hawk when tested under similar conditions. However, since the

tests were conducted in still air with the engine stationary, this did

not exactly represent the flight condition. No doubt the rotational

speed of the engine and propellers increased somewhat with the forward

velocity of the airplane so that unless the power-rpm curve of the

engine was flat, the actual horsepower utilized was probably a small

amount greater than Orville's figures. The lowest power figure shown

for this engine is that of its first operation.

No fuel consumption figures are given, primarily because no

comprehensive data have been found. This is most probably because in

the early flight years, when the Wrights were so meticulously

measuring and recording technical information on the important factors

affecting their work, the flights were of such short duration that

fuel economy was of very minor importance. After success had been

achieved, they ceased to keep detailed records on very much except

their first interest--the flying machine itself--and when the time of

longer flights arrived, the fuel consumption that resulted from their

best engine design efforts was simply accepted. The range obtained

became mostly a matter of aerodynamic design and weight carried.

Orville Wright quotes an early figure of brake thermal efficiency for

the 1903 engine that gives a specific fuel consumption of .580 lb of

fuel per bhp/hr based on an estimate of the heating value of the fuel

they had. This seems low, considering the compression ratio and

probable leakage past their rather weak piston rings, but it is

possible. In an undated entry, presumably in 1905, Orville Wright's

notebook covered fuel consumption in terms of miles of flight; one of

the stated assumptions in the entry is, "One horsepower consumes .60

pounds per horsepower hour"--still quite good for the existing

conditions. Published figures for the 6-60 engine centered around .67

lb/hp hr for combined fuel and oil consumption.

The Wright Shop Engine

Despite the fact that the Wright shop engine was not a flight unit, it

is interesting both because it was a well designed stationary

powerplant with several exceedingly ingenious features, and because

its complete success was doubtless a major factor in the Wrights'

decision to design and build their own first flight engine. Put in

service in their small shop in the fall of 1901, it was utilized in

the construction of engine and airframe parts during the vital years

from 1902 through 1908 and, in addition, it provided the sole means of

determining the power output of all of their early flight engines. By

means of a prony brake, its power output was carefully measured and

from this the amount of power required for it to turn certain fans or

test clubs was determined. These were then fitted to the flight

engines and the power developed calculated from the speed at which the

engines under test would turn the calibrated clubs. Although a

somewhat complex method of using power per explosion of the shop

engine was made necessary by the basic governor control of the engine,

the final figures calculated by means of the propeller cube law seem

to have been surprisingly accurate.[19] Restored under the personal

direction of Charles Taylor, it is in the Henry Ford Museum in

Dearborn, Michigan, together with the shop machinery it operated.

[Footnote 19: _The Papers of Wilbur and Orville Wright_, volume 2,

Appendix.]

The engine was a single cylinder, 4-stroke-cycle "hot-tube" ignition

type. The cylinder, of cast iron quite finely and completely finned

for its day, was air-cooled, or rather, air-radiated, as there was no

forced circulation of air over it, the atmosphere surrounding the

engine simply soaking up the dissipated heat. Although this was

possibly a desirable adjunct in winter, inside the small shop in

Dayton, the temperature there in summer must have been quite high at

times. The operating fuel was city illuminating gas, which was also

utilized to heat, by means of a burner, the ignition tube. This part

was of copper, with one completely closed end positioned directly in

the burner flame; the other end was open and connected the interior of

the tube to the combustion chamber. The inlet valve was of the usual

automatic type while the exhaust valve was mechanically operated. The

fuel gas flow was controlled by a separate valve mechanically

connected to the inlet valve so that the opening of the inlet valve

also opened the gas valve, and gas and air were carried into the

cylinder together.

[Illustration: _Figure 16._--Shop engine, 1901, showing governor and

exhaust valve cam. (Photo courtesy R. V. Kerley.)]

The engine was of normal stationary powerplant design, having a heavy

base and two heavy flywheels, one on each side of the crank. These

were necessary to ensure reasonably uniform rotational speed, as, in

addition to having only one cylinder, the governing was of the

hit-and-miss type. It had a 6x7-in. bore and stroke and would develop

slightly over 3 hp at what was apparently its normal operating speed

of 447 rpm, which gives an MEP of 27 psi.

The engine is noteworthy not only for its very successful operation

but also because it incorporated two quite ingenious features. One was

the speed-governing mechanism. As in the usual hit-and-miss operation,

the engine speed was maintained at a constant value, the output then

being determined by the number of power strokes necessary to

accomplish this. The governor proper was a cylindrical weight free to

slide along its axis on a shaft fastened longitudinally to a spoke of

one of the flywheels. A spring forced it toward the center of the

wheel, while centrifugal force pulled it toward the rim against the

spring pressure. After each opening of the valve the exhaust-valve

actuating lever was automatically locked in the valve-open position by

a spring-loaded pawl, or catch. The lever had attached to it a small

side extension, or bar, which, when properly forced, would release the

catch and free the actuating lever. This bar was so positioned as to

be contacted by the governor weight when the engine speed was of the

desired value or lower, thus maintaining regular valve operation; but

an excessive speed would move the governor weight toward the rim and

the exhaust valve would then be held in the open position during the

inlet stroke, so no cylinder charge would be ingested. Since the

ignition was not mechanically timed, the firing of the charge was

dependent only on the compression of the inlet charge in the cylinder,

so it made no difference whether the governor caused the engine to

cease firing for an odd or even number of revolutions, even though the

engine was operating on a 4-stroke cycle at all times.

[Illustration: _Figure 17._--Shop engine, 1901, showing operation of

exhaust valve cam. (Pratt & Whitney drawing.)]

The exhaust valve operating cam was even more ingenious. To obtain

operation on a 4-stroke cycle and still avoid the addition of a

half-speed camshaft, a cam traveling at crankshaft speed was made to

operate the exhaust valve every other revolution (see Figure 17). It

consisted of a very slim quarter-moon outline fastened to a disc on

the crankshaft by a single bearing bolt through its middle which

served as the pivot about which it moved. Just enough clearance was

provided between the inside of the quarter-moon and the crankshaft to

allow the passage of the cam-follower roller. The quarter-moon,

statically balanced and free to move about its pivot, basically had

two positions. In one the leading edge was touching the shaft (Figure

17b), so that when the cam came to the cam follower, the follower was

forced to go over the top of the cam, thus opening the exhaust valve.

When the cam pivot point had passed the roller, the pressure of the

exhaust valve spring forced the following edge of the cam into

contact with the shaft and this movement, which separated the leading

edge of the cam from the shaft, provided sufficient space between it

and the shaft for the roller to enter (Figure 17c). Thus, when the

leading edge of the cam next reached the roller, the roller, being

held against the crankshaft by the valve spring pressure (Figure 17d),

entered the space between the cam and the shaft and there was no

actuation of the valve. In exiting from the space, it raised the

trailing edge of the cam, forcing the leading edge against the shaft

(Figure 17a) so that at the next meeting a normal valve opening would

take place. The cam was maintained by friction alone in the position

in which it was set by the roller, but since the amount of this could

be adjusted to any value, it could be easily maintained sufficient to

offset the small centrifugal force tending to put the cam in a neutral

position.[20]

[Footnote 20: The Wrights apparently never applied for an engine

patent of any kind. This no doubt grew out of their attitude of

regarding the engine as an accessory and deprecating their work in

this field. A reasonably complete patent search indicates that this

particular cam device has never been patented, although a much more

complex arrangement accomplishing the same purpose was patented in

1900, and a patent application on a cam-actuating mechanism

substantially identical to that of the Wrights and intended for use in

a golf practice apparatus is pending at the present time.]

Bibliography

ANGLE, GLENN D. Wright. Pages 521-523 in _Airplane Engine

Encyclopedia, an Alphabetically Arranged Compilation of All Available

Data on the World's Airplane Engines_. Dayton, Ohio: The Otterbein

Press, 1921.

BAKER, MAX P. The Wright Brothers as Aeronautical Engineers. _Annual

Report of ... the Smithsonian Institution ... for the Year Ended June

30, 1950_, pages 209-223, 4 figures, 9 plates.

BEAUMOUNT, WILLIAM WORBY. _Motor Vehicles and Motors: Their Design,

Construction, and Working by Steam, Oil, and Electricity._ 2 volumes.

Philadelphia: J. B. Lippincott, 1901-1902.

CHENOWETH, OPIE. Power Plants Built by the Wright Brothers. _S.A.E.

Quarterly Transactions_ (January 1951), 5:14-17.

FOREST, FERNAND. _Les Bateaux automobiles._ Paris: H. Dunod et E.

Pinat, Editeurs, 1906.

GOUGH, DR. H. J. Materials of Aircraft Construction. _Journal of the

Royal Aeronautical Society_ (November 1938), 42:922-1032. Illustrated.

KELLY, FRED C. _Miracle at Kitty Hawk; the Letters of Wilbur and

Orville Wright._ New York: Farrar, Straus and Young, 1951.

---------- _The Wright Brothers, a Biography Authorized by Orville

Wright._ New York: Harcourt, Brace & Co., 1943.

KENNEDY, RANKIN. _Flying Machines: Practice and Design. Their

Principles, Construction and Working._ 158 pages. London: Technical

Publishing Co., Ltd., 1909.

LAWRANCE, CHARLES L. _The Development of the Aeroplane Engine in the

United States._ Pages 409-429 in International Civil Aeronautics

Conference, Washington, D.C., 12-14 December 1928, Papers Submitted by

the Delegates for Consideration by the Conference. Washington:

Government Printing Office, 1928.

MCFARLAND, MARVIN W. _The Papers of Wilbur and Orville Wright._ 2

volumes. New York: McGraw Hill Book Co., 1953.

RENSTROM, ARTHUR G. Wilbur and Orville Wright: A Bibliography

Commemorating the Hundredth Anniversary of the Birth of Wilbur Wright,

April 16, 1867. Washington, D.C.: The Library of Congress [Government

Printing Office], 1968. Contains 2055 entries.

The 6-Cylinder 60-Horsepower Wright Motor. _Aeronautics_ (November

1913), 13(5):177-179.

Wright Brothers. Pages 829-830 in _Aerosphere 1939, Including World's

Aircraft Engines, with Aircraft Directory_, Glenn D. Angle, editor.

New York: Aircraft Publishers, 1940.

Index

Angle, Glenn D., 51

_Baby Grand Racer_, 47

Baker, Max P. 1, 10, 26, 28

Bariquand et Marre, 43, 44-45, 57-58

Beaumount, William Worby, 9, 25

Bristol Siddeley Engines, Ltd., 44-45

Carillon Park Museum, Dayton, Ohio, ix, 5n, 7, 37

Chanute, Octave, 28

Chenoweth, Opie, ix, 22, 35, 42, 63

Christman, Louis P., ix, 7, 8, 28

Cole, Gilmoure N., ix

Clarke, J. H., 18

Daimler-Benz A. G., ix, 10, 13

Engineers Club, Dayton, Ohio, ix, 32

Ford, Henry, 8

Ford, Henry, Museum, Dearborn, Michigan, 8, 64

Forest, Fernand, 11

Franklin Institute, Philadelphia, Pennsylvania, ix, 47

Gough, Dr. H. J., 58n

Howell Cheney Technical School, Manchester, Connecticut, x, 14, 15

Kelly, Fred C, 4n

Kerley, R. V., ix, 65

_Kitty Hawk Flyer_, ii, 3

Langley [Samuel P.] Aerodrome, 9, 62

Loening, Grover C, 13n

Manly, Charles L., 9, 62

Maxim, Sir Hiram Stevens, 3

McFarland, Marvin W., 1, 33, 47, 61

Miller-Knoblock Manufacturing Co., South Bend, Indiana, 26

National Park Service, Cape Hatteras National Seashore, ii, ix

Neue Automobil-Gesellschaft, 43

Porter, L. Morgan, ix

Pratt & Whitney Aircraft Corp., v, x, 37, 40-41, 49, 52, 53, 67

Pruckner, Anton, 33

Rockwell, A. L., ix, 37

Santos-Dumont, Alberto, 11

Science Museum, London, x, 5, 6, 7, 8, 11, 21, 23, 26

Taylor, Charles E., 5, 64

United Aircraft Corp., v, x

Western Society of Engineers, 2

Whitehead, Gustave, 33

Wittemann, Charles, 33n

Wright, Bishop Milton (father), 28

Wright, Katherine (sister), 4

Zenith carburetor, 52

*U.S. GOVERNMENT PRINTING OFFICE: 1971--397-764

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