COMPRESSED AIR PRODUCTION.

By WM. L. SAUNDERS, C.E., of New York.

I cannot but realize as I stand before you that I would be very much

more at home were I in your midst. I feel but little older and so very

much less wise than when I sat in the class room an undergraduate of the

University of Pennsylvania, that I trust I may expect you to give me

this afternoon, not only your attention, but your sympathy.

The present situation is not without suggestions of my own experience. I

recall a lecture in the ordinary course, given by our professor of

mining, whose struggles with the English language were quite as

conspicuous as were our efforts to tell what he was driving at. He was

describing an ordinary windlass hoist used at the shaft of a mine. He

said "There is a windlass at de top of de shaft around which is coiled a

rope, on de two ends of which is fastened two er--er--_pans_, one of

which is a _bucket_ and de oder a _platform_." I mention this because I

shall ask you to attribute my shortcomings in this lecture, not so much

to my lack of familiarity with my native tongue, as to--well, because I

was not educated at Cornell University.

We all know what free air is. You who are privileged to live upon these

beautiful hills overlooking Ithaca and the lake, doubtless know more

about free air than we do who are choked in the dusty confines of New

York City. Compressed air is simply air under pressure. That pressure

may be an active one, as in the case of the piston of an air compressor;

or passive, as with the walls of a receiver or transmission pipe. It is

usual to define compressed air as air increased in density by pressure,

but we know that we may produce compressed air by heat alone. A simple

illustration of this is the pressure which will blow a cork from an

empty bottle when that bottle has been placed near the fire. Here we

have pressure, or compressed air, in the bottle produced by heat alone.

Having defined compressed air, we must next define heat; for in dealing

with compressed air, we are brought face to face with the complex laws

of Thermodynamics. We cannot produce compressed air without also

producing heat, and we cannot use compressed air as a power without

producing cold. Based on the material theory of heat, we would say that

when we take a certain volume of free air and compress it into a smaller

space, we get an increase in temperature because we have the heat of one

volume occupying less space, but no one at this date accepts the

material theory of heat. Your distinguished director, Professor

Thurston, in discussing "Steam and its Rivals," in the _Forum_, said:

"The science of Thermodynamics teaches that heat and mechanical energy

are only different phases of the same thing, the one being the motion of

molecules, and the other that of masses." This is the accepted theory of

heat. In other words, we do not believe that there is any such _thing_

as heat, but that what we call heat is only the sensible effect of

motion. In the cylinder of an air compressor the energy of the piston is

converted into molecular motion in the air and the result, or the

equivalent, is heat. A higher temperature means an increased speed of

vibration, and a lower temperature means that this speed of vibration is

reduced. If I hold an open cylinder in my left hand and a piston in my

right, and place the piston within the cylinder, I here have a confined

volume of air at the temperature and the pressure of this room. These

particles of air are in motion and produce heat and pressure in

proportion to that motion. Now if I press the piston to a point in the

center of the cylinder, that is, to one-half the stroke, I here decrease

the distance between the cylinder head and the piston just one-half,

hence each molecule of air strikes twice as many blows upon the piston

and head in traveling the same distance and the pressure is doubled. We

have also produced about 116 degrees of heat, because we have expended a

certain amount of work upon the air; the air has done no work in return,

but we have increased the energy of molecular vibration in the air and

the result is heat.

But what of this heat? What harm does it do? If I instantly release the

piston which I hold at one-half stroke it will return to its original

position, less only a little friction. I have, therefore, recovered all,

or nearly all, the power spent in compressing the air. I have simply

pressed a spring, and have let it recover. We see what a perfect spring

compressed air is. We see the possibility of expending one horse power

of energy upon air and getting almost exactly one horse power in return.

Such would be the case provided we used the compressed air power

_immediately and at the point where the compression takes place_. This

is never done, but the heat which has been boxed up[1] in the air is

lost by radiation, and we have lost power. Let us see to what extent

this takes place.

[Footnote 1: I use material terms because they add to simplicity of

expression and notwithstanding the fact that heat is vibration.]

Thirteen cubic feet of free air at normal temperature and barometric

pressure weigh about one pound. We have seen that 116 degrees of heat

have been liberated at half stroke. The gauge pressure at this point

reaches 24 pounds. According to Mariotte's law, "The temperature

remaining constant, the volume varies inversely as the pressure," we

should have 15 pounds gauge pressure. The difference, 9 pounds,

represents the effect of the heat of compression in increasing the

relative volume of the air.

[Illustration: FIG. 1.: CURVES OF COMPRESSION ILLUSTRATEDIN VOLUMES,

PRESSURES, AND TEMPERATURES.]

The specific heat of air under constant pressure being 0.238, we have

0.238 × 116 = 27.6 heat units produced by compressing one pound or

thirteen cubic feet of free air into one-half its volume. 27.6 × 772

(Joule's equivalent) = 21,307 foot pounds. We know that 33,000 foot

pounds is one horse power, and we see how easily about two-thirds of a

horse power in heat units may be produced and lost in compressing one

pound of air. I would mention here that exactly this same loss is

suffered when compressed air does work in an engine and is expanded down

to its original pressure. In other words, _the heat of compression and

the cold of expansion are in degree equal_.

Experiments made by M. Regnault and others on the influence of heat on

pressures and volumes of gases have enabled us to fix the absolute zero

of temperature as -461 degrees Fahrenheit. This point, 461 degrees below

zero, is the theoretical point at which a volume of air is reduced to

nothing. The volume of air at different temperatures is in proportion to

the absolute temperature, and on this basis Box gives us the following

table:

TABLE l.--OF THE VOLUME AND WEIGHT OF DRY AIR AT DIFFERENT TEMPERATURES

UNDER A CONSTANT ATMOSPHERIC PRESSURE OF 29.92 INCHES OF MERCURY IN THE

BAROMETER (ONE ATMOSPHERE), THE VOLUME AT 32° FAHRENHEIT BEING 1.

Temperature Volume in Weight of a

in degrees. cubic feet. cubic foot in lb.

32 1.000 0.0807

42 1.020 0.0791

52 1.041 0.0776

62 1.061 0.0761

72 1.082 0.0747

82 1.102 0.0733

92 1.122 0.0720

102 1.143 0.0707

112 1.163 0.0694

122 1.184 0.0682

132 1.204 0.0671

142 1.224 0.0660

152 1.245 0.0649

162 1.265 0.0638

172 1.285 0.0628

182 1.306 0.0618

192 1.326 0.0609

202 1.347 0.0600

212 1.367 0.0591

230 1.404 0.0575

250 1.444 0.0559

275 1.495 0.0540

300 1.546 0.0522

325 1.597 0.0506

350 1.648 0.0490

375 1.689 0.0477

400 1.750 0.0461

450 1.852 0.0436

500 1.954 0.0413

550 2.056 0.0384

600 2.15[1] 0.0376

650 2.260 0.0357

700 2.362 0.0338

750 2.464 0.0328

800 2.566 0.0315

850 2.668 0.0303

900 2.770 0.0292

950 2.872 0.0281

1,000 2.974 0.0268

1,100 3.177 0.0254

1,200 3.381 0.0239

1,300 3.585 0.0225

1,400 3.789 0.0213

1,500 3.993 0.0202

1,600 4.197 0.0192

1,700 4.401 0.0183

1,800 4.605 0.0175

1,900 4.809 0.0168

2,000 5.012 0.0161

2,100 5.216 0.0155

2,200 5.420 0.0149

2,300 5.624 0.0142

2,400 5.828 0.0138

2,500 6.032 0.0133

2,600 6.236 0.0130

2,700 6.440 0.0125

2,800 6.644 0.0121

2,900 6.847 0.0118

3,000 7.051 0.0114

3,100 7.255 0.0111

3,200 7.459 0.0108

[Transcribers note 1: last digit illegible]

The effect of this heat of compression in increasing the volume, and the

heat produced at different stages of compression, are shown by the

following table:

Scientific American Supplement, No. 799, April 25, 1891 · 第 11 / 41 题