CHAPTER III.

_FRENCH POLISHING._

=The Polish Used.=--The oil or wax polish was used for all kinds of

furniture before the introduction of French polish, the invention of

which, as its name implies, is due to French cabinet-makers. It was

first introduced into England about seventy years since; some time

elapsed, however, before it was brought to a high state of perfection.

At first apprentices or porters were entrusted with the polishing, they

having been usually called upon to do the wax polishing; but in course

of time it was found that its successful adoption implied the possession

of considerable skill, and it came to be regarded as an art of no little

importance--so much so, that the early polishers who had perfected

themselves used to work in a shop with closed doors, lest the secret of

their success should be discovered. From that time polishing became a

separate branch of the cabinet business.

The following original recipe as first invented has been extracted from

a French work, the _Dictionnaire Technologique_, not, however, for its

usefulness (it having gone into disuse many years ago), but as a matter

of curiosity:--

"_French Polish._"

Gum sandarach 14 ounces 2 drachms

Gum mastic in drops 7 " 2 "

Shellac (the yellower the better) 14 " 2 "

Alcohol of 0.8295 specific gravity 3 quarts and 1 pint.

"Pound the resinous gums, and effect their solution by continued

agitation, without the aid of heat; if the woods are porous, add seven

ounces one drachm of Venice turpentine. If an equal weight of ground

glass be added, the solution is more quickly made, and is also otherwise

benefited by it. Before using, the wood should be made to imbibe a

little linseed-oil, the excess of which should be removed by an old

flannel."

Notwithstanding the improvement made upon the old processes by this new

method, it was by no means considered to be perfect, for the polish was

found to impart its brown tinge to the light-coloured woods, especially

in marqueterie work, and to deteriorate their appearance. It will be

readily seen that it was a great desideratum among polishers to render

shellac colourless, as, with the exception of its dark-brown hue, it

possesses all the properties essential to a good polish or spirit

varnish in a higher degree than any of the other resins.

In 1827 the Society of Arts came forward with its valuable aid and

offered a premium of a gold medal, or thirty guineas, "for a polish or

varnish made from shell or seed-lac, equally hard, and as fit for use in

the arts as that at present prepared from the above substance, but

deprived of its colouring matter." After numerous experiments, this

long-felt want was perfectly attained by Dr. Hare, who was awarded the

premium. His method was as follows: "Dissolve in an iron kettle one part

of pearlash in about eight parts of water; add one part of shell or

seed-lac, and heat the whole to ebullition. When the lac is dissolved,

cool the solution, and impregnate it with chlorine till the lac is all

precipitated. The precipitate is white, but its colour deepens by

washing and consolidation; dissolved in alcohol, lac, bleached by the

process above mentioned, yields a polish or varnish which is as free

from colour as any copal varnish." At the present time shellac is

bleached by filtration over animal charcoal.

Numerous experiments were afterwards made in the manufacture of

polishes; several chemists devoted their attention to its manufacture,

and an improved polish was soon produced which was used for a number of

years. The following are its proportions:--

Shellac 14 ounces.

Sandarach 3/4 ounce.

White resin 3/4 "

Benzoin 3/4 "

Gum thus 3/4 "

O.P. finishing spirit 1/2 a gallon.

The "filling-in" processes also began to be used, which effected a

considerable saving in the quantity of polish usually required, and in

consequence of the expensiveness of spirits of wine rectified spirits of

naphtha was used as a substitute for the making of polishes, etc.; but

it was discovered that its continued use soon affected the eyesight of

the workmen, and it had to be abandoned, the methylic alcohol, pyroxylic

spirit, or wood spirit, as it has been differently called, taking its

place. This was first discovered by Mr. Philip Taylor in 1812, and is

obtained by distilling wood. Messrs. Dumas & Peligot, after analysing

it, determined that it contained 37·5 per cent. of carbon, 12·5 per

cent. of hydrogen, and 50 per cent. of oxygen. When pure, it remains

clear in the atmosphere; but for the sake of economy it is often

employed in the manufacture of other compounds called methylated. This

spirit began to be much used in the manufacture of polishes and

varnishes in the year 1848, and has continued to be much used ever

since.

The wonderful improvements which have been effected in polishes since

their first introduction obviously prove that they have now arrived at a

very high point of perfection, and polishing is now justly acknowledged,

both by skilled artisans and connoisseurs, to be an important decorative

art. French polish or varnish at the present time can easily be obtained

at most chemists or oil shops, or direct from the manufacturers, amongst

whom may be mentioned Mr. W. Urquhart, 327, Edgware-road, W.; Messrs.

Turner & Sons, 7 to 9, Broad-street, Bloomsbury, W.C.; Messrs. William

Fox & Son, Bethnal Green-road, E.; Mr. G. Purdom, 49, Commercial-road,

E.

The London prices are: Best French polish, 5s. 6d. per gallon; best

white polish, 9s. per gallon; brown or white hard varnish, 8s. per

gallon; patent glaze, 10s. per gallon; methylated spirits, 3s. 3d. per

gallon. For those who prefer to make their own, the following will be

found an excellent recipe:--

12 ounces of orange shellac.

1 ounce of benzoin.

1 ounce of sandarach.

1/2 gallon of methylated spirits.

Pound the gums well before mixing with the spirit, as this will hasten

their dissolution. White polish for white wood and marqueterie work

should be made with bleached shellac instead of the above. In making

polishes or varnishes, the mixture will frequently require shaking until

dissolved.

=Rubbers.=--In commencing to polish, the materials required are old

flannel for the rubbers and clean old linen or cotton rags for the

coverings, the softer the better; some polishers, however, prefer white

wadding for rubbers instead of flannel. Rubbers for large surfaces are

usually made of soft old flannel, firmly and compactly put together

somewhat in the form of a ball, and the more they possess softness and

compactness, and are large and solid, the more quickly and

satisfactorily will they polish extensive surfaces. Small pliable

rubbers are usually employed for chairs or light frame-work. Perhaps for

a beginner a rubber made of old flannel may be best, as it takes some

little practice to obtain the necessary lightness of hand.

The rubber for "spiriting-off" should be made up from a piece of old

flannel or woollen cloth, and covered with a piece of close rag,

doubled. Carefully fold the rag and screw it round at the back to make

it as firm as possible, and sprinkle some spirit on the face of it just

as it is covered; then give it two or three good smacks with the palm of

the hand, and begin by laying on as lightly as possible for the first

few strokes and gradually increase the pressure as the rubber gets dry;

then take off the first fold of the cover and work it perfectly dry.

The rubber should present to the wood you are about to work on a

smooth-rounded or convex surface. Have beside you linseed-oil in one

receptacle, and some French polish in another. Apply one drop of polish

and one drop of oil, and polish with a circular movement--traversing

steadily the _whole_ surface to be polished, and from time to time, as

may be necessary (when the rubber gets sticky and harsh, indicating that

the inside needs replenishing with more polish), open and apply more of

it, and again draw over the linen cover, holding it tightly to form the

convex face proper to do the work. After replenishing, the rubber will

probably need a little more oil to help it to work smoothly. Having thus

worked on one coat of polish evenly over all the wood until it has got

what may best be described as a _full look_, set it aside for two or

three hours to sink in and become hard, and when completely dry, lightly

paper off with glass-paper (very finest), afterwards dusting the surface

to remove any trace of powder, and lay on a second coat of polish in the

same method. Then allow twenty-four hours to dry. Another light papering

may possibly be needed--dust off as before recommended and let the wood

have a _third_ coat of polish.

For this third coat a fresh rubber should be made, the inside being

sparingly supplied with spirits of wine instead of polish. Put a double

fold of linen over it, touch it with one drop of oil, and go very

lightly and speedily over the whole work.

In spiriting-off--the object of which is to remove any trace of smudge

that may blur the surface unless removed thus by spirit--you should go

gently to work, using a very light hand, or you may take the polish off

as well, amateurs more especially.

=Position.=--All work should be placed in an easy and accessible

position while it is being polished, so that the eye may readily

perceive the effect of the rubber; this will greatly help to relieve the

difficulties attending the polishing of a fine piece of furniture. It

should also be kept quite firm, so that it cannot possibly move about.

The most suitable benches for polishers are the ordinary cabinet-makers'

benches, with the tops covered with thick, soft cloths; these cloths

should not be fastened down, it being an advantage to be able to remove

them when required. When a piece of work too large to be placed upon the

bench is in hand, pads will be found useful to rest it upon. These can

be made by covering pieces of wood about two feet in length by three

inches in width with cloth several times doubled, the work being placed

so that a good light falls upon it. All thin panelling should be tacked

down upon a board by the edges while polishing.

=Filling-in.=--The first process the wood usually undergoes is

"filling-in." This consists in rubbing into the pores of the wood

Russian tallow and plaster of Paris, which have been previously heated

and mixed together so as to form a thick paste. For rosewood, or to

darken mahogany, a little rose-pink should be added. After well rubbing

in, the surface should be cleared from all the surplus paste with the

end of the scraper, and then rubbed off with shavings or old rags, and

made quite clean. For birch or oak, some use whiting or soft putty

moistened with linseed-oil for the filling; this preparation prevents in

a great measure the rising of the grain. For white delicate woods, such

as sycamore, maple, or satin-wood, plaster of Paris, mixed with

methylated spirit, is used. When polishing pine, a coat of Young's

patent size (2d. per lb.) is used instead of the above mixtures, and

when dry is rubbed down with fine glass-paper.

Some workmen, who regard their modes of filling-in as important secrets,

do their work surprisingly quick by the methods here given. The various

processes are soon acquired by a little practice, and contribute greatly

to the speedy advancement of a smooth and imporous ground, which is the

most important point to observe in polishing.

=Applying the Polish.=--In commencing to use the polish some are

provided with a small earthenware dish, into which the polish is poured

for wetting the rubbers; while others make a slit in the cork of the

polish bottle, and so let it drip on to the rubber; whichever method is

adopted, the rubber should not be saturated, but receive just enough to

make a smear. Every time after wetting the rubber and putting on the

cover it should be pressed upon the palm of the hand, or if a small

rubber it can be tested between the thumb and finger. This is an

important operation, for by it the polisher can easily tell the exact

state of moisture, and at the same time, by the pressure being applied,

the moisture is equalised. The tip of the finger should then be just

dipped into the linseed-oil, and applied to the face of it; if the

rubber should be rather sappy, the greatest care must be used or a

coarse streaky roughness will be produced; extreme lightness of hand is

required until the rubber is nearly dry. (It would be a serious error to

bear heavily on the rubber while the surface is moist; to do so, and to

use too much oil on the rubber, are the causes of many failures in

polishing.)

In commencing to work, pass the rubber a few times gently and lightly

over the surface in the direction of the grain; then rub across the

grain in a series of circular movements, all one way, in full and free

sweeping strokes, until the rubber is dry. Continue this operation until

the pores are filled in, and the surface assumes a satisfactory

appearance. It should then be left for about twelve hours; the polish

will be well into the wood by that time. The polish should then be

carefully rubbed down with No. glass-paper; this will remove the atomic

roughness usually caused by the rising of the grain during the sinking

period. In flat-surface work a paper cork can be used, and the rubbing

lightly and regularly done in a careful manner, so as to avoid rubbing

through the outer skin, especially at the edges and corners, or the work

will be irremediably defaced.

The woods which possess a rising grain are well known to polishers;

these are the light-coloured woods with a coarse grain, viz., ash,

birch, and oak. This rising of the grain can in a great measure be

prevented by passing a damp sponge over the work before commencing the

polishing, allowing it to dry, and papering it. After the rubbing or

smoothing-down process is finished, the work should be well dusted; the

polishing can then recommence. The above operation must be again

repeated with a rotary motion and gradually increased pressure as the

rubber gets dry, and finished by lighter rubbings the way of the grain;

this will remove any slight marks that may be occasioned by the circular

movements of the rubber.

Working too long on any one part is to be avoided, nor should the rubber

be allowed to stick even for an instant, or it will pull the coating of

polish off to the bare wood. The rubber should be covered with a clean

part of the rag as soon as a shiny appearance becomes apparent upon it,

or at each time of damping, and less oil should be used towards the end

of the operation, so as to gradually clear it all off from the surface.

Rubber marks can be removed by rubbing in a direction the reverse of the

marks with a half-dry rubber and increased pressure. When the work has

received a sufficient body, in finishing the drying of the last rubber,

ply it briskly the way of the grain to produce a clean dry surface for

the spiriting-off.

The following is the method usually employed on fine carved or turned

work when finished in the best style. In the first place it is embodied

with polish, using a small rubber for the operation, after which it

should have one coat of shellac (two parts by weight of shellac to one

of spirits) applied with a brush, and when dry it should be carefully

smoothed down with flour paper, the utmost caution being observed in

dealing with the sharp edges, or the carving will be spoiled. Then it is

embodied with polish again, and one coat of glaze applied with the

greatest care. A few hours should be allowed to harden, and then

finished off with a rubber slightly damped with thin polish. This is an

expensive method, but it will pay in appearance for all the time

bestowed.

For the best class of cabinet and pianoforte work in amboyna or

burr-walnut it is advisable not to use linseed-oil on the sole of the

rubber when polishing, but the best hog's lard; the reason for this is

that these veneers being so extremely thin and porous the oil will

quickly penetrate through to the groundwork, softening the glue, and

causing the veneers to rise in a number of small blisters. Of course,

this is not always the case, but the use of lard instead of oil will be

found a good preventative. Lard is also used on the above class of work

when it is desirable to preserve the colour of the wood in its natural

state.

The following method is employed for the best work: Immediately on

receiving the job from the cabinet-maker, a good coating of thin, clean

glue should be applied with a sponge or brush; this is allowed to dry,

and thoroughly harden; it is then cleaned off, using the scraper and

glass-paper, cutting it down to the wood. The bodying-in with white

polish is the next process, the usual sinking period being allowed; it

is again cleaned off, but the scraper this time should not quite reach

the wood. Then embody again, and treat in a like manner. In getting up

the permanent body, commence with a slight embodying; let this stand,

and when the sinking period is over rub it down with a felt rubber and

powdered pumice-stone; continue this several times, till the surface

presents a satisfactory appearance, and the job is ready for the

spiriting process. By this means the wood will retain its natural

colour, and a beautiful transparent polish will result, and remain for a

number of years. This also is an expensive process, but the result

cannot be obtained in any other way.

=Spiriting-off.=--Most polishers affirm that if an interval of at least

a couple of hours elapse between the final embodying and the

spiriting-off the brilliancy of the polish will be improved, and remain

harder and more durable. The spirit is applied in exactly the same way

as the polish, and the same rubber can be used, but it should be covered

with more than one fold of the soft linen rag; care should be taken not

to make it very wet, or the gum on the surface of the work will be

redissolved, and a dulness instead of a brilliancy will result. If the

spirit should be very strong, the rubber should be breathed upon before

using, and a little more oil taken up; some, however, prefer to mix a

little polish with the spirit, while others prefer the spirit to be

weakened by exposure to the air for a few hours; experience alone must

be the teacher in this particular; but if the spirit should not "bite,"

as it is termed, all will be well. The last rubber should be worked a

little longer than usual, and a trifle quicker, so as to remove the

slight greasy moisture on the surface.

The finishing touch is given to the work by a soft rag loosely rolled up

and just a few drops of spirit dropped upon it, applied quickly the way

of the grain. This will remove every defect, and leave it clear and

brilliant. If, in a short time after finishing, the polish becomes dull

or rough, it will be owing to too much oil being absorbed in the process

and working through the surface, combined with dust. It should be

cleaned off first with a soft cloth, damped with a little warm water,

and the whole repaired, as at first, with equal parts of polish and

spirits mixed together, using the least possible damp of oil to make it

finish clear; there is no danger of its happening again. In all cases

the work must be rubbed till quite dry, and when nearly so the pressure

may be increased.

The rubber for spiriting-off should be made up from a piece of old

flannel, and be covered with a piece of old rag. This is preferable to

very thin rag, and will give a better finish.

=Prepared Spirits.=--This preparation is useful for finishing, as it

adds to the lustre and durability, as well as removes every defect of

other polishes, and it gives the surface a most brilliant appearance.

It is made of half a pint of the very best rectified spirits of wine,

two drachms of shellac, and two drachms of gum benzoin. Put these

ingredients in a bottle and keep in a warm place till the gum is all

dissolved, shaking it frequently; when cold add two teaspoonfuls of the

best clear white poppy oil; shake them well together, and it is fit for

use.

=Antique Style.=--For mediæval or old English furniture a dull polish is

generally preferred to a French polish, because it has a gloss rather

than a brilliant polish, which materially assists in showing up

mouldings or carvings to the best advantage; it is also more in

character with the work of the Middle Ages. Another advantage is the

facility of obtaining a new polish (after being once done) should the

first one get tarnished, as the finishing process can be performed

without difficulty by any one, and a new polish obtained each time.

On receiving a job which is required to be done in this style, it should

be "filled-in" in the usual manner, and afterwards bodied with white

polish to a good extent; it is then left for a sinking period (say

twelve hours). The work is then carefully rubbed down with powdered

pumice-stone and a felt-covered block or rubber, and after well dusting

it is ready for finishing. The preparation used for this process is

mainly composed of bees'-wax and turpentine (see Wax Polish, page 87),

well rubbed in with a piece of felt or a woollen rag, and finished off

by rubbing briskly with a very soft cloth or an old handkerchief to

produce a gloss.

=Dull or Egg-shell Polish.=--This is another style of finishing for

mediæval work; the process is very simple. In commencing a job to be

finished in this style, the process of "filling-in" and "embodying" are

first gone through, then a sinking period is allowed, after which it is

embodied again, till the work is ready for finishing. All the parts

should be carefully examined to see if there is a good coating of polish

upon them. This is important, for if the work should be only thinly

coated it is liable to be spoiled by rubbing through in the last

process. After allowing a few hours for the surface to harden, a pounce

bag of powdered pumice-stone should be applied to the work, and a

felt-covered rubber used, rubbing down in the direction of the grain

until the work is of the desired dulness.

For the cheaper kind of work done in this style, the first process, of

course, is the filling-in; then a rubber of wadding is taken and used

without a cover, made rather sappy with polish and a few drops of oil

added; and after bodying-in with this sufficiently, the work should be

stood aside for twelve hours, then rubbed down with some fine worn

glass-paper. The embodying is then again commenced, a proper rubber and

cover being used; and when sufficient is put on, and while the surface

is still soft, the pounce above mentioned should be applied, and rubbed

down with a piece of wadding slightly moistened with linseed-oil until

the desired dulness appears. This is becoming the fashionable finish for

black walnut work.

=Polishing in the Lathe.=--The lathe is of more use to a polisher than a

great many persons outside the trade would imagine. By its aid turned

work can be finished in a most superior style, and in less time than by

hand. The articles usually done by the lathe are wood musical

instruments, such as clarionets, flutes, etc.; also cornice-poles, ends,

and mahogany rings, the latter being first placed in a hollow chuck and

the insides done, after which they are finished upon the outside on a

conical chuck. For table-legs, chair-legs, and all the turnery used in

the cabinet-work, it will be found of great advantage to finish the

turned parts before the work is put together.

Most of the best houses in the trade finish their work in this way,

where all the work is polished out entirely with the rubber. In the

first place, the filling-in is done. The band is thrown off the pulley

and the work rubbed in; at the same time the pulley is turned round by

the left hand. When this is done, the band is replaced and the work

cleaned off with rags or shavings, the lathe to be driven with speed to

get a clean surface. When applying the polish the lathe should revolve

with a very slow motion.

The rubbers best adapted for turned work are made of white wadding, as

the hollows and other intricacies can be completely finished out with a

soft rubber. The work should first receive a coating of thick shellac,

two parts by weight of shellac to one of methylated spirits, and applied

with a brush or a soft sponge; after a couple of hours this is nicely

smoothed with fine paper, and the "bodying-in" completed with the soft

rubber and thin polish. There are numerous hard woods which do not

require filling-in, amongst which may be mentioned boxwood, cocus,

ebony, etc.; these may be rapidly polished in the lathe, on account of

their texture, with the white polish. In spiriting-off a very soft piece

of chamois leather (if it is hard and creased it will scratch) should be

damped with methylated spirits, then wrung so that the spirit may be

equally diffused; the lathe should then be driven at a rapid speed, and

the leather held softly to the work. In a few minutes, if a dark wood, a

brilliant surface will be produced.

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