DOOR HARDWARE AND ITS APPLICATION

=79. Door Pulls.=—In Fig. 98 are illustrated two well-known types

of =door pulls.= The pull shown at (_a_) consists of a handle that

is usually mounted on a plate and attached to either storm or

single-acting doors, although, occasionally, this type is used on

double-acting doors with the word “push” or “pull” inscribed on the

plate. When used on double-acting doors, the door pull has a tendency

to obviate the habit of persons placing their hands on the moldings

near the glass when operating the door, but is subject to the objection

of inviting a pull to open the door even with the word “push” inscribed

on the plate.

[Illustration: FIG. 98]

Door pulls are made in various metals, both in plain and ornamental

design, some of the latter being very elaborate, as will be observed

from Fig. 99.

=80. Kick Plates.=—A =kick plate= is a modern device that may be

applied to the bottom of doors to protect the woodwork from injury and

wear, being used chiefly for double-acting doors and doors of public

buildings. These plates are frequently made of sheet metal, but are

much handsomer when made of cast metal and ornamented to harmonize with

other metal work of the door.

[Illustration: FIG. 99]

Kick plates should completely cover the bottom rail of the door, but if

cost is the controlling factor, they may be cut down in height so that

a margin of wood the same width as the side, or lock, stile shows above

the plate. For instance, if the bottom rail is 12 inches in height and

the stile is 5 inches wide, the kick plate should be 7 inches high.

In all cases, kick plates should extend the full width of the door,

allowing enough margin, when used on double-acting-doors, for the

rounding of the edges. When used on single-acting doors having rabbeted

jambs, the rabbet of both jambs should be deducted from the length of

the kick plate. A typical kick plate of plain pattern is shown in Fig.

100. Such plates are generally sold at a square-inch price.

[Illustration: FIG. 100]

[Illustration: FIG. 101]

=81. Push Plates.=—On double-acting or single-acting doors, such as

storm and duplex doors, =push plates= are used to protect the woodwork

against soiling and wear from handling. These plates are made in

various sizes, and are either plain or ornamented to harmonize with

the other hardware. To obtain good results, push plates should be as

wide as the lock stile, where possible, and from 12 to 30 inches long,

according to conditions and use. Plates 20 inches or less in length

should be placed on the door so that the distance from the floor to

the center of the plate is about 4 feet 6 inches; for larger plates

the distance from the floor to the top of the plate should be 5 feet.

If used in connection with a cylinder dead lock, the plate should be

cut or drilled, preferably near the bottom, to allow the cylinder of

the lock to pass through the plate. The plain type of push plate is

illustrated in Fig. 101 (_a_), while one of more ornamental design is

shown at (_b_).

=82. Sign Plates.=—Although metallic plates with lettering are not

usually included in the hardware specifications, they find extensive

use in hotels, banks, and other public buildings. The inscriptions

available cover every possible demand, including titles of officers,

names of rooms, etc. Sign plates of various sizes can be procured in

the following finishes: Bronze, brass, or nickel with either sunken

or raised black letters; bronze or brass with black background or

matte; white porcelain plate with blue, red, or gilt letters; and blue

porcelain with white letters. Two typical sign plates are shown in Fig.

102.

[Illustration: FIG. 102]

=83. Door Stops and Holders.=—Since door checks and double-acting

doors have come into more extensive use, the necessity of holding doors

open has created a demand for _door stops_ and _holders_. The =door

stop= is a device for limiting the backward swing of a door. This

device may also be constructed so as to perform the additional function

of holding the door in an open position; it is then known as a =door

holder=.

[Illustration: FIG. 103]

The ordinary door stop is simply a wooden knob with rubber tip, or

ring, that may be fastened to the floor or a baseboard, and is usually

made up in the forms shown in Fig. 103. Better grades made of iron or

bronze are also available. These come in various shapes, as shown in

Fig. 104. Frequently, as shown at _a_, a hook for fastening the door in

an open position is combined with the door stop.

[Illustration: FIG. 104]

[Illustration: FIG. 105]

The door stop with the hook holdback is not always convenient to use,

so that the _automatic holdback_, or _door holder_ shown in Fig. 105

is sometimes employed. This holder can be disengaged by a pull on the

handle of the door and automatically catches the door in an entire open

position.

Where it is desired to hold a door in any position or to release it

quickly, the rubber-tipped holder shown in Fig. 106 should be used;

this device is easily operated and controlled by the foot.

[Illustration: FIG. 106]

[Illustration: FIG. 107]

=84. Chain Door Fastener.=—The type of =chain fastener= illustrated in

Fig. 107 is generally used on exterior residence doors. This device

allows the occupants to open the door partly without permitting

entrance. It consists of a heavy chain, one end of which is attached to

a plate, which in turn is fastened to the jamb with screws. The other

end of the chain carries a ball or a hook that may be inserted in the

slot of the long plate, which is attached to the door. By this means,

the door may be opened only slightly, until the ball of the chain is

released from the slot.

[Illustration: FIG. 108]

[Illustration: FIG. 109]

=85. Door Bolts.=—A large variety of =door bolts= is now on the market.

These bolts are made in all sizes, in wrought steel, cast iron, brass,

and bronze, and may be procured in any finish desired. The several

types of bolts used in common practice are illustrated in Figs. 108 and

109. In Fig. 108 (_a_) is shown a type of _barrel bolt_; at (_b_) is

shown what is known as a _cased bolt_; and at (_c_) is shown a _necked

bolt_. Fig. 109 (_a_) shows a _spring bolt_, (_b_) a _spring-necked

bolt_, and (_c_) a type of _shutter bolt_. Various types of _mortise

bolts_ are illustrated in Fig. 110.

[Illustration: FIG. 110]

[Illustration: FIG. 111]

[Illustration: FIG. 112]

[Illustration: FIG. 113]

[Illustration: FIG. 114]

=86. Chain Bolts and Foot-Bolts.=—A type of rim bolt used chiefly to

secure the standing leaf of double doors is shown in Fig. 111. These

bolts are made in various sizes, finishes, and grades, and in both

plain and ornamental design. In the figure, the =chain bolt= is shown

at (_a_), while the =foot-bolt= is illustrated at (_b_).

=87. Flush Bolts.=—Bolts that are intended to perform the same function

as chain bolts and foot-bolts, but are sunk into the stile of the door

flush with its surface or edge, are known as =flush bolts=. These

bolts, which are illustrated in Figs. 112 and 113, are made in various

styles, grades, and finishes, from the smaller kinds for cabinet

purposes to the large, double-mortise extension bolt. A flush bolt with

a knob is shown in Fig. 114, while a _heavy_, =T=-_handle extension

bolt_ is shown in Fig. 115.

[Illustration: FIG. 115]

=88. Door Springs and Checks.=—During recent years considerable

improvement has been noticeable in the construction of the devices

known as =door springs= and =checks=. Formerly, the common =torsion

rod= and =coil springs=, which are illustrated in Fig. 116, at

(_a_) and (_b_), respectively, were the only articles of this kind

available. These devices have been in extensive use for many years,

and have performed the work of closing the door, but not without the

unnecessary bang and slam made by the door when striking the jambs.

This was overcome to some extent, however, by the introduction of the

=air-check=, which depends on the use of an air cushion to resist the

force of the spring. In effect, each check is a small air pump.

Prominent among the older type of air-checks is the _Eclipse_ made

by Sargent & Co. This check is clearly illustrated in Fig. 117. At

(_a_) and (_b_) are shown two methods of applying the _Eclipse_

air-checks. In (_a_), the spring-check that closes the door is shown

at _a_ attached to the door, while its lever-arm is fastened to the

door casing. The cylinder _b_ is also secured to the door, and the

piston _c_, operating in the cylinder, is applied to the door casing.

At (_b_), the parts are differently arranged. The spring-check occupies

the same relative position as shown in (_a_), its lever-arm being

shown at _a_, while the piston _c_ is fastened to the door and the

cylinder _b_ affixed to the head-jamb of the door frame. Either method

is adapted for inside doors, but that shown at (_b_) is preferable for

doors opening outwards, on account of fewer parts being exposed; the

spring-check and its lever-arms, in this case, being the only parts

exposed to the weather. In construction these checks consist of a

cylinder _b_ with a polished interior, in which works the piston _c_.

On the end of the piston there is provided a cup made of leather that

has previously been soaked in oil. By the insertion of the piston into

the cylinder as the door closes, there is a tendency to compress the

air in the cylinder, thus forming an air cushion with air outlet at the

caps. These outlets can be regulated by turning, or screwing, the cap

to the right or the left, as the case may require.

[Illustration: FIG. 116]

[Illustration: FIG. 117]

Devices of this kind, however, did not prove satisfactory until the

introduction of the _Yale-Blount_, or _hydraulic, combined_ _spring and

check_, which is shown in Fig. 118. In this device, the coil spring

_a_, shown in (_b_), is enclosed in the vertical portion of the check,

the regulating of the tension being accomplished by turning the ratchet

sleeve _b_ with a wrench made for that purpose. The check enclosed

in the horizontal part consists of a metallic piston _c_, without

packing, that moves in a tightly sealed metallic cylinder containing

a lubricating and non-freezing liquid. The movement of the door in

closing depends on the escape of the liquid through a by-pass from one

end of the cylinder to the center, this by-pass being controlled by a

small valve that may be readily adjusted to produce any desired action

of the door and thus permit the door to be closed silently, with a

smooth, steady motion, and without rebound. Since the introduction of

the Yale-Blount type of check and spring combined, other manufacturers

are making similar styles, the most prominent being the _Bardsley_, the

_Corbin_, the _Sargent_, and the _Ogden_.

[Illustration: FIG. 118]

=89. Sliding-Door Hangers and Track.=—The first sliding-doors were

usually carried on sheaves, or rollers, located at the bottom of a

door, these rollers traveling on a metal track, which was either

inserted in the floor or placed on its surface. This system, however,

has been displaced by the more modern =sliding-door hanger=, which

suspends the door from the top. The carriers containing the rollers,

or wheels, run on an overhead track placed in a recess formed for that

purpose above the soffit of the doorway.

The use of the overhead hanger requires a special construction of the

head-jamb, not only to provide space for the overhead track, but also

to furnish proper support for the brackets securing the same. It is

therefore a good plan to determine in advance the type of hanger to be

used, in order that the framing and other details of the doorway may be

made to conform to it. The most important features to be considered in

the selection of sliding-door hangers are the strength and stiffness of

track, the provision for adjusting and reducing friction and noise, the

strength and quality of the several parts, and the facility with which

these parts can be fitted in place and adjusted when in use.

In order to overcome noise, the original overhead hanger was made with

wooden track, which was placed on each side of the recess. On this

track rolled the wheels in pairs, being generally riveted to an axle

and having a space between them. The frame of the hanger traveled on

the axle from end to end, to overcome friction, the adjustment being

only in the hanger frame. Of this type of door hanger, the _Prindle_,

the _Stearns_, the _Warner_, the _Ives_, and the _Richards_ were the

most widely used. The Ives improved wooden-track, house-door hanger is

illustrated in Fig. 119.

[Illustration: FIG. 119]

Another form of sliding-door hanger, which is considered an improvement

over the type just described, consists of the single or side

steel-track hanger of the Lane or the Richards make. These sliding-door

hangers are constructed entirely of steel, and the hanger proper has

frictionless bearings, on the principle of the wooden-track hangers,

but with one wheel to each hanger, running on a steel track fastened to

one side of the recess. This combination is quite an improvement over

the old-style hanger, and can be placed in position more readily. The

wheels of these hangers, as shown in Fig. 120, are constructed of two

plates of steel, between which is placed a fiber wheel that is held

in position by through rivets. The fiber portion of the wheel comes

in contact with the track, while the plates act only as flanges, thus

tending to reduce the noise caused by the operation of the door.

[Illustration: FIG. 120]

[Illustration: FIG. 121]

The hangers most extensively used at present are the =trolley type=, of

which the _Coburn_ is the original and the best of the various kinds.

The track, a typical section of which is shown in Fig. 121, is made

of sheet steel, which is bent or folded into various forms, depending

on the particular make. The carrier is contained in the interior of

the track. The several features of this type of track and hanger are

illustrated in Figs. 122, 123, and 124, which likewise show the method

of attachment and the detail construction of the door head, or soffit,

necessary to receive these tracks and hangers.

This type of sliding-door trolley track is also sometimes lined with

wood placed in the steel trough, or track, as shown in Fig. 125. This

makes the device absolutely noiseless, although the regular types

operate with very little noise. Besides the Coburn trolley and track,

there are the _Richard_ and the _McCabe_. Both of these makes possess

merit. The trolleys, or carriers, are constructed with both fiber and

iron wheels, with ball bearings, running on a wooden or metal track,

according to the type.

[Illustration: FIG. 122]

[Illustration: FIG. 123]

[Illustration: FIG. 124]

[Illustration: FIG. 125]

[Illustration: FIG. 126]

This type of hanger and track is made in all sizes, from the smallest,

for hanging small bookcase doors, up to the very largest, for warehouse

doors. As shown in Fig. 126, trolley hangers are made for doors of

special design, such as accordion and parallel doors used to close up

large openings. They are also made for elevator doors, freight-car

doors, barn doors, and automatic fire-doors, with special construction

to suit the various purposes.

[Illustration: FIG. 127]

In factory and similar buildings, it frequently happens that one

portion must be separated from another by brick fire-walls and that

the openings in these walls have to be closed with tin-covered doors

as required by the National Board of Fire Underwriters, the object

being to reduce the fire hazard. Wherever possible, these doors are

made sliding and arranged so as to close automatically, being hung

on a slanting track with an incline of ¾ inch to the foot, and also

counterbalanced with weights so that the door will stand at any point,

as shown in Fig. 127. The cord or rope attached to the weights passes

over a pulley and is attached to the door with a fusible link, as at

_a_, which, in case of fire gives way and allows the door to close

automatically.

The doors are usually constructed of seasoned white pine or similar

non-resinous wood, using three thicknesses of ⅞-inch matched boards,

the outside layers to be vertical and inner layers horizontal and

thoroughly fastened together with wrought-iron clinch nails, driven in

flush and well clinched. The doors are then covered with 14" × 20" IC

bright charcoal tin plates of not less than 107 pounds to a box of 112

sheets. All joints are locked ½ inch, without soldering, and nailed

under the seams.

The track for these doors is best made of round-edge bar iron or tire

steel, ⅜ in. × 3½ in., being bolted to the wall with through bolts

having nut and flanged washer on the opposite side, and held from the

wall by cast-iron track brackets. The hangers are of wrought iron, ⅜

in. × 3½ in., provided with roller-bearing wheels and are attached to

the door with at least two bolts. The binders are of wrought metal, ⅜

in. × 3½ in., with angle flange at back end to notch in the wall and so

arranged as to grip and force the door against the wall when closed. In

connection with this, a wedge is placed at the end of the lower chafing

strip, and, when the door is closed, engages with the stay roll so

that the door will be held close to the wall on the opposite side. Two

chafing strips of ¾-inch, half-oval metal are placed on back of door

with 1" × ⅛" flat strips of same length in front and bolted through the

door. Bumper shoes are also used to prevent the binders from mutilating

or damaging the tin covering at the points that strike the binders.

=90. Door Knockers.=—Although the medieval =door knockers= have

been replaced by the modern door and electric bell, they are still

used occasionally for decorative purposes, and, when required, they

should be selected and specified with the finishing hardware. Door

knockers are made in various styles, sizes, and finishes—in iron,

brass, or bronze—to match the several designs expressed in hardware.

The elaborateness of the designs of this somewhat ornamental piece of

hardware is shown in Fig. 128.

[Illustration: FIG. 128]

[Illustration: FIG. 129]

=91. Water-Closet Door Trim.=—The construction of water closets in

public buildings has brought forth special hardware to meet the various

conditions of convenience, simplicity, and hard usage. In ordinary

work, the doors of water-closet compartments are secured with a hook

or a barrel bolt, while in the better class of work, as in hotels and

public places of this character, mortised thumb or knob bolts or,

better, indicator bolts are used.

=Indicator bolts=, as shown in Fig. 129, made both mortise and rim,

are available for water-closet doors. In either case, the bolts are

mortised into or placed on the inside of the door with the indicator

case on the outside. The indicator dial has a spindle on the back, and

this engages with the knob that operates the bolt. When the bolt is

thrown, the indicator shows the word “Engaged,” and when turned back,

the word “Open” appears.

[Illustration: FIG. 130]

A simple form of fastening for water-closet doors is shown in Fig.

130, which illustrates the flush, or half-mortise, knob bolt at (_a_),

and the water-closet rim latch at (_b_). The rim slide bolt is also

used for securing water-closet doors. All of these bolts are available

for wooden partitions, and may be had for marble or slate work, when

special strikes and bolts for fastening will be required.

Jamb door stops are seldom required for water-closet doors hung to

wooden partitions, but when needed there is to be had a simple stop

with a rubber tip that will answer all purposes. Where stops are

required for doors hung to marble partitions the type shown in Fig.

131 may be used. This stop has a clamp device that is attached to the

marble slab by bolts and it will be observed forms a combination stop

and strike for the latch or bolt.

[Illustration: FIG. 131]

[Illustration: FIG. 132]

Other water-closet specialties, which are not illustrated here but

which are sometimes specified under hardware, are: Coat-and-hat hooks,

cigar holders, cigar and paper holders combined, and toilet-paper

holders. Each can be procured to secure to either wood or marble, as

required.

=92. Screen-Door Latches.=—There is a light latch manufactured, either

rim or mortise, for use on screen doors. It consists of a knob latch

similar to a mortise latch or cupboard turn, but in addition to a hub,

as in the former, it is furnished with a spindle and a pair of knobs,

or lever handles. Latches for screen doors are also constructed with

“stop-work,” so that they cannot be operated from the outside except by

the means of a key. This latter latch is generally of the mortise type,

having escutcheons on both sides.

=93. Elevator Latches.=—Locks or latches for use on doors of elevator

shafts are usually operated by a key from the outside and by a flush

lever handle from the inside. The latch illustrated in Fig. 132

consists of a pivoted arm with a hook at its end to engage with a

strike on the jamb. This type of latch is the one generally employed.

[Illustration: FIG. 133]

=94. Secret Gate Latch.=—In Fig. 133 is shown a =secret gate latch=,

which is used for office gates. Latches of this kind may be had in

either the rim or the mortise type. They usually consist of a spring

bolt that cannot be operated except by a concealed button or similar

device. In the type of latch shown in the figure, the concealed button

that controls the latch is located on the lower edge. The knob shown is

fixed and does not operate the latch.

=95. Ornamental Nails and Studs.=—Although the constructive necessity

for =ornamental studs= and =nail heads= has disappeared under modern

methods of wooden construction, they are still used for purposes of

decoration, and a great variety may be had. Several stock designs are

illustrated in Fig. 134. These nails and studs are made of various

metals and in many finishes, having a projecting spur on the back

that, when driven into the wood, firmly attaches the ornamental head

in place. They contribute effectively to the decoration of important

doors, especially extension doors of churches and public buildings.

=96. Hand and Bevel of Doors.=—Many locks and butts used at the present

time are made _reversible_; that is, they can be used for either right-

or left-hand doors. Others are not, and must therefore be specified

as _right-hand_ or _left-hand_. In this latter class are included

loose-joint butts and most locks, the operation of which is different

on one side than on the other. All locks with beveled fronts are not

reversible, and their use should be avoided where no real need of them

exists.

A =reversible lock= is one having a beveled latch bolt that can be

turned over, or reversed, at will, to make its bevel face the opposite

direction. This is usually accomplished by removing the cap of the lock

and turning over the latch bolt.

[Illustration: FIG. 134]

In order that hardware may be ordered intelligently, the _hand_

and _bevel_ of the door should be given where the hardware is not

interchangeable, or reversible. Rules to determine the hand of doors

have, therefore, been established by the manufacturers of hardware, so

that the information may be founded on a uniform basis. Reference to

Fig. 135 will materially assist in the interpretation of these rules.

[Illustration: CUPBOARD AND CELL LOCKS FIG. 135]

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