METALS AND THEIR MANIPULATION

=16. Historical.=—From the days of Tubal-Cain, “an instructor of every

artificer in brass and iron,” to the present time, no element in the

world’s composition has rendered greater service in advancing man’s

development than has the uninviting metal known as _iron_.

Recent discoveries show the very ancient existence of iron in Assyria,

and also in Egypt under the Pharaohs. It was found in considerable

quantities in Syria, in Canaanite times, and many tools and implements

of warfare were made from it. The Chalybes, located near the Black Sea,

were in Biblical times considered famous workers in “northern iron,”

while Damascus steel, for ages, has been justly celebrated.

_Copper_ was well known to the Israelites and Egyptians before the

Exodus, and for many years previous to that event the Egyptians

obtained it from Arabia. It was also a native product of Palestine, and

was very largely exported from Cyprus, whence its name.

_Tin_ was early known in the Orient, being one of the imports of Egypt

from Spain, through the Phoenician merchants, who also obtained it from

Britain. It was one of the principal commodities in the marts of Tyre,

and was used as an alloy with other metals.

_Gold_ and _silver_, the precious metals, are mentioned in the

earliest times and were highly esteemed; they were utilized in the

manufacture of articles for domestic use, for personal adornment, and

for ceremonial accessories. These metals were obtained by the Hebrews

from Arabia, Ethiopia, Egypt, and Spain. Gold was used as a medium of

exchange, like money, as early as the time of Abraham, but was then

weighed, not counted. Silver was profusely used at that time in the

East, and seems to have been very abundant in the time of Solomon. An

alloy of gold and silver, called _electrum_, was also used.

_Zinc_ was discovered in 1520 by Paracelsus, an alchemist and

astrologer of Europe, and was immediately adopted as a valuable alloy.

_Bronze_, a composition of copper and tin, seems to have been much used

in Europe before the adoption of iron for the same purposes, as Roman

remains testify; this was probably due to its greater ease in working.

_Brass_, a composition of copper and zinc, soon became popular, owing

to its being more easily worked than bronze.

_Burnished brass_ is mentioned in Ezekiel, but is considered to have

been an alloy of copper, there being a white metal, greatly used for

ornaments in the East, called _white copper_.

Locks and contrivances to secure protection and privacy were originally

made of wood, and a wooden lock (the oldest yet discovered) was

actually found in the ruins of Nineveh. This lock appears to have been

used on a gate of an apartment in one of the palaces of Khorsabad. The

ancient Egyptians constructed locks and keys from brass and iron, thus

showing their creative mechanical skill, while the ornaments discovered

in the royal tombs display the high order of their art.

The Greeks and Romans were skilled workers in the metals, and many

beautiful examples remain to attest their ability and ingenuity.

During the dark ages, following the conflict waged between the

barbarians of Northern Europe and the Romans, and resulting in the

fall of the Roman Empire in the 5th century, the art of working the

metals nearly disappeared. Not until the Revival of Learning in the

13th century did the art again receive the attention to which it was

entitled. As late as the reign of Edward III, of England, in the 14th

century, the iron pots and pans of the royal kitchen were listed among

the “jewels of His Majesty.” During the 15th and 16th centuries, great

progress was made among all civilized nations by skilled artificers.

Much of their work is still extant, and their “cunning of hand” and

“keenness of intellect,” as displayed in their products, serve, like

torches, to light the way to higher endeavor. From that time to the

present, great progress has been made. During the latter half of the

17th, the 18th, and the beginning of the 19th centuries, especially,

art work received a great impetus, and much of the present-day

adaptations are modeled from the schools of ornament then produced.

=17. Metals Used in Hardware Manufacture.=—The metals chiefly used

in manufacturing the products of the smiths’ art are iron and steel

and the copper alloys known as brass and bronze. Iron remains as the

chief material of construction for all the cheaper grades of hardware,

while brass and bronze are more generally used for “destructible,” or

wearing, parts and the finer and more elaborate decorative work. These

alloys also adapt themselves admirably to the great variety of finishes

that are now in vogue. Iron is also used considerably for elaborate

decorations in wrought and cast designs, and is very desirable in the

“rustless-iron” finish, technically known as “Bower-Barff,” which

derives its name from its two inventors.

White metal has been recently introduced, but will probably not be so

universally adopted as brass or bronze, owing to the great number and

variety of items used in hardware fittings, which would necessitate

stores carrying a full line of white-metal goods. At present, white

metal is used principally for hospital buildings and bathrooms.

=18. Commercial and Stock Designs.=—In recent years, manufacturers

have made rapid strides in producing beautiful and elaborate trim in

the several schools of ornament, and the most exacting critic can

now procure artistic designs. The finishes are made to harmonize or

contrast with any color treatment.

The principal hardware manufacturers can provide from stock, locks,

hinges, and escutcheons finished in any manner and designed in any of

the following schools of architectural ornament. They will also provide

hardware in special designs from sketches furnished by the architect,

including armorial or emblematic designs, if required. These several

schools of ornament are here arranged in alphabetical order.

Byzantine Gothic, French

Colonial Gothic, German

Elizabethan Gothic, Italian

Empire Greek

English Renaissance Henry II

Flemish Indian

Francis I Italian Renaissance

French Renaissance Japanese

German Renaissance L’Art Nouveau

Gothic, English

=19. Finishes.=—The basic metals upon which are applied the variety

of finishes now obtainable, are iron, steel, brass, bronze, and white

metal, of which the three latter, even in their highly polished natural

state, are the most durable. These metals will not rust or corrode

when exposed as will iron or steel, and when tarnished can be readily

cleaned and polished.

Nearly all the fancy finishes are obtained by electroplating and acid

treatment on the natural metals, the finish being then lacquered to

preserve it. Some of these finishes are very attractive and desirable,

but where exposed to constant usage, have not the durability of the

natural metals, as they cannot be polished or cleaned without the

finish being injured or destroyed.

Many architects or owners purposely select applied finishes with the

object in view that they will need little attention. When selections

are being made for exterior purposes or where there is likely to

be excessive handling, it is best to select the darker shades with

sanded surfaces. For interior purposes, the more delicate finishes are

desirable for the decorative effect; they also wear reasonably well.

The variety of colors and shades of finishes is exceedingly large, and

the choice of color, like that of texture, depends on the character of

the design and on the personal taste of the one making the selection.

The standard finishes that can be had are numerous. Many of them may

be obtained in various shades of oxidation and in from one to four

different textures of surface. The most popular finishes are as follows:

Pompeian bronze Copper

Sage-green bronze Nickel

Royal copper bronze Silver

Ormolu metal Gold

Boston finish Bower-Barff

Enameled White enamel

Japanned Gun-metal brown

White metal Verde antique

Brass Statuary bronze

Bronze Olive bronze

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