States, is a subject of increasing interest. The demand is rapidly
advancing. Its production in the State of Louisiana, to which it is
there principally confined, is a source of much wealth. In 1840, the
number of slaves employed in sugar culture was 148,890, and the
product, 119,947 hhds. of 1,000 lbs. each; besides 600,000 gallons of
molasses. Last year, the crop exceeded 240,000 hhds., worth 12,000,000
of dollars. The capital now employed, is 75,000,000 of dollars. The
protection afforded by the American tariff, has greatly increased the
production of sugar in the United States. From 1816 to 1850, this
increase was from 15,000 hhds. to 250,000 hhds.
In 1843, the State of Louisiana had 700 plantations, 525 in
operation, producing about 90,000 hhds. In 1844, the number of
hogsheads was 191,324, and of pounds, 204,913,000; but this was
exclusive of the molasses, rated at 9,000,000 gallons. In 1845 there
were in Louisiana 2,077 sugar plantations, in 25 parishes; 1,240 sugar
houses, 630 steam power, 610 working horse power; and the yield of
sugar was 186,650 hhds., or 207,337,000 lbs.
The introduction of the sugar cane into Florida, Texas, California,
and Louisiana, probably dates back to their earliest settlement by the
Spaniards or French. It was not cultivated in the latter, however, as
a staple product before the year 1751, when it was introduced, with
several negroes, by the Jesuits, from St. Domingo. They commenced a
small plantation on the banks of the Mississippi, just above the old
city of New Orleans. The year following, others, cultivated the plant
and made some rude attempts at the manufacture of sugar. In 1758, M.
Dubreuil established a sugar estate on a large scale, and erected the
first sugar mill in Louisiana, in what is now the lower part of New
Orleans. His success was followed by other plantations, and in the
year 1765 there was sugar enough manufactured for home consumption;
and in 1770, sugar had become one of the staple products of the
colony. Soon after the revolution a large number of enterprising
adventurers emigrated from the United States to Lower Louisiana,
where, among other objects of industry, they engaged in the
cultivation of cane, and by the year 1803 there were no less than
eighty-one sugar estates on the Delta alone. Since that period, while
the production of cane sugar has been annually increasing at the
south, the manufacture of maple sugar has been extending in the north
and west.
Hitherto, the amount of sugar and molasses consumed in the United
States has exceeded the quantities produced--consequently there has
been no direct occasion for their exportation. In the year 1815 it was
estimated that the sugar made on the banks of the Mississippi amounted
to 10,000,000 lbs.
According to the census of 1840, the amount of cane and maple sugar
produced in the United States was 155,100,089 lbs., of which
119,947,720 lbs. were raised in Louisiana. By the census of 1850, the
cane sugar made in the United States was 247,581,000 lbs., besides
12,700,606 gallons of molasses; maple sugar, 34,249,886 lbs., showing
an increase, in ten years, of 126,730,077 lbs.
The culture and manufacture of sugar from the cane, with the exception
of a small quantity produced in Texas, centres in the State of
Louisiana--where the cane is now cultivated and worked into sugar in
twenty-four parishes. The extent of sugar lands available in those
parishes is sufficient to supply the whole consumption of the United
States. Sugar cultivation was carried on in Louisiana to a small
extent before its cession to the United States. In 1818 the crop had
reached 25,000 hogsheads. In 1834-35 it was 110,000 hogsheads, and in
1844-45 204,913 hogsheads. Each hogshead averaging 1,000 lbs. net,
and yielding from 45 to 50 gallons of molasses.
The number of sugar estates in operation in 1830, was 600. The manual
power employed on these plantations, was 36,091 slaves, 282
steam-engines, and 406 horse power. The capital invested being
estimated at 50 million dollars. In 1844 the estates had increased to
762, employing 50,670 slaves, 468 steam-engines, 354 horse power.
The sugar-cane is now cultivated on both branches of the Mississippi
from 57 miles below New Orleans to nearly 190 miles above. The whole
number of sugar houses in the State is 1,536, of which 865 employ
steam, and the rest horse power.
The crop of 1849-50 was 247,923 hhds. of 1,000 lbs., which, at an
average of 3½ cents., amounted to nearly 9½ million dollars. The
quantity of molasses produced was more than 12 million gallons, worth,
at 20 cents the gallon, about 2,400,000 dollars, giving a total value
of close upon 12 million dollars, or an average to each of the 1,455
working sugar houses of 8,148 dollars.
The overflow of the Mississippi and Red Rivers in 1850, shortened the
crop near 20,000 hhds., and was felt in subsequent years. Since 1846,
not less than 355 sugar mills and engines have been erected in this
State. The sugar crop of 1851-52 was 236,547 hhds., produced by 1,474
sugar houses, 914 of which were worked by steam, and the rest by
horse-power. Texas raises about 8,000 to 10,000 hhds. of sugar, and
Florida and Georgia smaller quantities.
In the year ending December, 1851, there were taken for consumption in
the United States about 132,832 tons of cane sugar, of which 120,599
were foreign imported. The quantity consumed in 1850 was 104,071 tons,
of which 65,089 was foreign.
_Production in Cuba_.--The average yearly production of sugar in Cuba
has been, in the five years from 1846 to 1850, 18,690,560 arrobas,
equal to 467,261,500 lbs., or 292,031 hhds. of 1,600 lbs. weight. The
crop of 1851 was estimated at twenty-one and a-half million arrobas,
equal to about 335,937 West India hhds. Thus, the increase from 1836
to 1841, has been as 29 per cent.; from 1841 to 1846, as 25 per cent.;
and from 1846 to 1851, as 45 per cent. A portion of sugar is also
smuggled out, to evade the export duty, and by some this is set down
as high as a fourth of the foregoing amounts.
In the three years ending 1841, the exports of the whole island were
2,227,624 boxes; in the three years ending 1844, 2,716,319 boxes; in
the three years ending with 1847, 2,805,530 boxes.
Between 1839 and 1847, the exports had risen from 500,000 to 1,000,000
boxes. The following table exhibits the quantity shipped from the
leading port of Havana, to different countries:--
Countries. Sugar boxes of about 400 lbs. each.
1850. 1851.
Spain 81,267 101,762
United States 146,672 199,204
England 25,697 46,615
Cowes and a market 221,385 270,010
The Baltic 45,085 81,866
Hamburgh and Bremen 29,271 33,165
Holland 23,242 26,828
Belgium 62,849 29,814
France 44,947 46,517
Trieste and Venice 38,627 14,832
Italy 2,856 5,243
Other places 13,888 16,601
------- -------
Boxes 743,249 872,457
Our West India possessions have, owing to the want of a good supply of
labor and available capital to introduce various scientific
improvements, somewhat retrograded in the production of sugar; which,
from the low price ruling the past year or two, has not been found a
remunerative staple.
The two large islands of Jamaica and Cuba, may be fairly compared as
to their production of sugar. From 1804 to 1808, Jamaica exported, on
the average, annually 135,331 hhds., and from 1844 to 1848, it had
decreased to 41,872 hhds. The exports from the single port of Havana,
which in the first named period were 165,690 boxes, rose during the
latter period to 635,185 boxes; so that the shipments of sugar from
Jamaica, which were in 1804 to 1808 double those of Havana--in the
period from 1844 to 1848, were five times less!
Cuba will be able to withstand the crisis of the low price of sugars,
better than the emancipated British Colonies, for the following
reasons:--
1. It will find, in its present prosperity, a power of resistance that
no longer exists in the British sugar-growing colonies.
2. Because it enjoys in the Spanish markets a protection for at least
16,955 tons of its sugar, or about eight-tenths of its total
exportation.
3. Because it has secured a very strong position in the markets of the
United States; and both from its proximity to, and its commercial
relations with that country, as also from the better quality of its
sugar, will command the sale of at least 33,500 tons, or about 16 per
cent. of its total production.
4. Because in 1854, after the duties shall have been equalized, it
will be enabled to undersell the British article in its own market.
5. Because, not being an exclusively sugar-growing colony, as are
almost all British West India Islands, it may suffer from the present
depressed condition of the sugar market, but cannot be entirely
ruined, owing to its having commanding resources, and many other
valuable staples,--coffee, copper, cotton, &c.
6. Because, by improving its agriculture and introducing useful
machinery, railroads, &c., for which it has large available capital,
it can produce sugar at a diminished cost.
7. And lastly, because the proprietors have _continuous_ labour at
command, until slavery be abolished--of which there seems no present
prospect. The slave population numbers about 350,000, and the free
coloured population, about 90,000.
The consumption of sugar, during 1847, very singularly tallied with
the production of the British Colonies that year--being exactly
289,000 tons; but as 50,000 tons of foreign sugar were consumed, an
accumulation of British plantation sugar necessarily remained on hand.
The production of the French colonies was 100,000 tons, of which
France received nine-tenths.
In 1836, Jamaica made 1,136,554 cwt. of sugar. In 1840, its produce
had fallen off to 545,600 cwt.; but in the same years, Porto Rico had
increased its sugar crop, from 498,000 cwt., to 1,000,000 cwt. In
1837, Cuba made 9,060,058 arrobas of sugar, equal to 132,765 hhds.; in
1841, it had increased to 139,000 hhds. The largest crop grown in the
West Indies, since 1838, was that of 1847, which amounted to 159,600
tons.
The annexed returns of the sugar crops of Barbados and Jamaica, for a
series of years may, be interesting:--
SUGAR CROPS OF THE ISLAND OF BARBADOS, FROM 1827 TO 1846 AND 1851.
1827 18,109 hhds.
1828 28,533 "
1829 23,486 "
1830 26,360 "
1831 28,174 "
1832 19,761 "
1833 28,099 "
1834 28,710 "
1835 25,371 "
1836 26,358 "
1837 31,670 "
1838 33,058 "
1839 28,213 "
1840 13,589 "
1841 17,801 "
1842 21,607 "
1843 24,587 "
1844 23,147 "
1845 24,767 "
1846 21,936 "
1851 48,000 "
SUGAR CROPS OF THE ISLAND OF JAMAICA, FROM 1790 TO 1851.
1790 91,131 "
1791 91,020 "
1792 ... "
1793 82,136 "
1794 97,124 "
1795 95,372 "
1796 96,460 "
1797 85,109 "
1798 95,858 "
1799 110,646 "
1800 105,584 "
1801 139,036 "
1802 140,113 "
1803 115,496 "
1804 112,163 "
1805 150,352 "
1806 146,601 "
1807 135,203 "
1808 132,333 "
1809 114,630 "
1810 112,208 "
1811 138,292 "
1812 113,173 "
1813 109,158 "
1814 104,558 "
1815 127,209 "
1816 100,382 "
1817 123,766 "
1818 121,758 "
1819 116,382 "
1820 122,922 "
1821 119,560 "
1822 94,515 "
1823 101,271 "
1824 106,009 "
1825 72,090 "
1826 106,712 "
1827 87,399 "
1828 101,575 "
1829 97,893 "
1830 100,205 "
1831 94,381 "
1832 98,686 "
1833 85,161 "
1834 84,756 "
1835 77,970 "
1836 67,094 "
1837 61,505 "
1838 69,613 "
1839 49,243 "
1840 33,066 "
1841 34,491 "
1842 50,295 "
1843 44,169 "
1844 34,444 "
1845 47,926 "
1851 41,678 "
The average of the five years ending 1851, being the first five of
Free trade, shows an annual export from Jamaica of 41,678 hhds.
The quantity of unrefined sugar imported from the British West Indies
and Guiana in a series of years since the emancipation, is shown by
the following abstract:--
Cwts. Cwts.
Sugar. Molasses.
1831 4,103,800 323,306
1832 3,773,456 553,663
1833 3,646,205 686,794
1834 3,843,976 650,366
1835 3,524,209 507,495
1836 3,601,791 526,535
1837 3,306,775 575,657
1838 3,520,676 638,007
1839 2,824,372 474,307
1840 2,214,764 424,141
1841 2,148,218 430,221
1842 2,508,725 471,759
1843 2,509,701 605,632
1844 2,451,063 579,458
1845 2,853,995 491,083
1846 2,147,347 477,623
1847 3,199,814 531,171
1848 2,794,987 385,484
1849 2,839,888 605,487
1850 2,586,429 470,187
_Mauritius_.--In the year 1813 the exports of sugar from this island
were but 549,465 lbs., and increasing gradually to 128,476,547 lbs. in
1849, or two-hundred fold in thirty-six years.
The equalisation of the duties in 1825, and the admission of Mauritius
sugars into England on the same footing as those from the West Indies,
had the effect of stimulating the sugar trade of Mauritius, and
advancing it to its present remarkable success. Notwithstanding its
immense crops, scarcely more than three-fifths of the island is yet
under cultivation; but it has the advantage of a cheap and abundant
supply of labor, and much improved machinery has been introduced. The
planters first commenced introducing Coolies in 1835, and were for
some time restricted to the single port of Calcutta for their supply.
The recent advices from Mauritius furnish some interesting information
regarding the progress making in the sugar production of that colony.
In reference to the cultivation of the cane, it is stated that by the
introduction of guano upon several estates in the interior, the
production has been very largely increased; but as the value and
economy of manure has not been hitherto sufficiently estimated, its
introduction has not been so general as could be desired. The
importance of free labor to the cultivation of the estates, has now
become fully appreciated by the planters; it being found that an equal
amount of work can be obtained by this means from a less number of
hands, and that at lower rates of wages than were current in previous
years, the average of which is shown in the following table:--
+--------+-----------------+------------------+--------------+
| | Number of | Aggregate | Average |
| Years. | Coolies | amount of wages |wages per head|
| | employed. | paid per week. | per week. |
+--------+-----------------+------------------+--------------+
| | | £ | s. d. |
| 1846 | 47,733 | 33,484 | 14 0 |
| 1847 | 48,314 | 35,338 | 14 9 |
| 1848 | 41,777 | 26,627 | 12 9 |
| 1849 | 45,384 | 27,625 | 12 2 |
| 1850 | 47,912 | 31,664 | 12 3 |
| 1851 | 42,275 | 27,832 | 12 2 |
+--------+-----------------+------------------+--------------+
In 1826, to make from 25 to 30,000,000 lbs. of sugar, it required
30,000 laborers (slaves); at the present time, with less than 45,000
(from which number fully 5,000 must be deducted as absent from work
from various causes), 135,000,000 lbs. are produced, or about five
times the quantity under slavery. The coolies are found to be an
intelligent race, who have become inured to the work required, and by
whose labor this small island can produce the fifth part of the
consumption of the United Kingdom, and that with only about 70,000
acres under cane cultivation. About 10,000 male immigrants, introduced
since 1843, are not now working under engagement, but are following
other occupations, and thus become permanent consumers. Some cultivate
land on a small scale, on their own account, but very few plant canes,
as it requires from eighteen to twenty months before they obtain any
return for their labor; but the most important fact established by
this and other official statements is, that only a small number of
immigrants leave the colony at the expiration of their industrial
residence. In the manufacture of sugar from the cane, considerable
improvement has been effected by the introduction of new methods of
boiling and grinding. The vacuum pan and the system of Wetsell are all
tending to economise the cost of production, and to save that loss
which for years amounted, in grinding alone, to nearly one-third of
the juice of the cane. The planters begin to find that they can
increase the value of their sugar 30 to 40 per cent. by these
improvements, and that their future prosperity depends upon carrying
them out. Unfortunately, however, here, as in many other of our
colonies, a very large number of planters do not yet appreciate the
advantages to be obtained by the adoption of improved machinery and
manufacture, or by improved cultivation, and still struggle on under
the old system of waste and negligence, which can only result in the
ruin and destruction of their property.
In 1827, the number of sugar estates in operation in Mauritius, were
49 worked by water power, 50 by cattle or horses, and 22 by
steam--total 111; in 1836, this number had increased to 186, viz.--64
moved by water power, 10 by horse, and 112 by steam. In 1839, the
number was 211, of which 138 were worked by steam power--70,292 acres
were then under cultivation with sugar. There are now about 490 sugar
estates, whereof only 231 have mills--42 are worked by water power,
the rest by steam.
The annual Mauritius crops, as exported, for the last ten years, have
been as follows. The shipments frequently extend beyond a year, hence
a discrepancy sometimes between the year's crop and the year's
export:--
Tons,
1842-43 24,400
1843-44 28,600
1844-45 37,600
1845-46 49,100
1846-47 64,100
1847-48 59,021
1848-49 50,782
1849-50 51,811
1850-51 55,000
1851-52 65,080
Besides its exports to Great Britain, Mauritius ships large
quantities of sugar to the Cape of Good Hope and Australia.
Its local consumption is moreover set down at about 2,500 tons.
The progressive increase in its exports is marked by the following
return of imports into Great Britain from the island:--
Cwt.
1826 93,723
1827 186,782
1828 204,344
1829 361,325
1830 297,958
1831 485,710
1832 517,553
1833 521,904
1834 516,077
1835 553,891
1836 558,237
1837 497,302
1838 537,455
1839 604,671
1840 690,294
1841 545,356
1842 716,009
1843 696,652
1844 545,415
1845 716,173
1846 845,197
1847 1,193,571
1848 886,184
1849 893,524
1850 1,003,296
1851 999,337
_East Indies_.--Sugar is a very old and extensive cultivation in
India. It would probably be within the mark, to estimate the annual
produce of the country at a million of tons. An official return shows
that the quantity of sugar carried on one road of the interior, for
provincial consumption, is about equal to the whole quantity shipped
from Calcutta--some 50,000 or 60,000 tons.
India is fast becoming a great sugar producing country, although its
produce and processes of manufacture are rude and imperfect. The
Coolies who return from time to time to the Indian ports, bring with
them much acquired knowledge and experience from the Mauritius.
In 1825, the import of sugar from the East Indies was but 146,000
cwt., and it fluctuated greatly in succeeding years, being
occasionally as low as 76,600 cwt. In 1837 the quantity imported was
just double what it was in 1827. In 1841, it had reached as high as
1,239,738 cwt., and subsequently kept steady for a few years at
1,100,000 cwt.--and for the last four years has averaged 1,400,000
cwt.
_Java_.--Attention has been withdrawn, in a great measure, from sugar
cultivation in Java, owing to coffee being found a more remunerative
staple. The following figures serve to show the extent of its exports
of sugar:--
Cwt.
1826 23,565
1827 38,357
1828 31,301
1829 91,227
1830 129,300
1831 144,077
1832 292,705
1833 151,128
1834 443,911
1835 523,162
1836 607,336
1837 820,063
1838 873,056
1839 999,895
1840 1,231,135
1841 1,252,041
1842 1,105,856
1843 1,162,211
1844 1,260,790
1845 1,812,500
1848 1,798,612
1850 1,797,874
1851 1,987,957
1852 2,090,845
In 1840, we imported from Java 75,533 cwt.; in 1841, 87,342 cwt.; in
1842, 24,922 cwt.; in 1843, 35,161 cwt.; and in 1844, about 72,000
cwt.; but most of this was only sent to Cowes, for orders, to be
transhipped to the Continent.
_Philippines_.--The exports from Manila into this country in 1841,
were 133,482 cwt.; in 1842, 63,464 cwt.; and in 1843, 48,977 cwt. In
the fifteen years between 1835 and 1850, the export of sugar from the
Philippine Islands more than doubled:--
Tons.
1835 11,542
1836 14,875
1837 12,293
1838 12,375
1839 15,631
1840 16,563
1841 15,321
1842 18,540
1843 22,239
1844 21,528
1845 24,500
1850 28,745
About a third of this is raw sugar, the rest is clayed or refined. It
is singular, that though these islands belong to Spain, the export of
this staple product to that country should be limited to about 600
tons; America taking about one-sixth, and England and her colonies the
remainder. There is now an increased demand for the Australian
colonies, consequent upon the large influx of population to that
quarter.
Export of sugar from Manila in 1850.
Piculs.
To Great Britain 146,926
" Continent of Europe 50,830
" Australian Colonies 142,359
" Singapore, Batavia, and Bombay 12,749
" California and the Pacific 29,144
" The United States 77,919
-------
459,927
The sugar cane occurs in a wild state on many of the islands of the
Pacific, but in no part of the American continent, notwithstanding a
contrary opinion has been expressed.
The following are the chief varieties cultivated in the West Indies,
Louisiana, the East Indies, and Mauritius:--
1. Common or creole cane, so called from being introduced from the New
World.
2. Yellow Bourbon.
3. Yellow Otaheite.
4. Otaheite with purple bands.
5. Purple Otaheite.
6. Ribbon cane.
My friend, Mr. L. Wray, in his "Practical Sugar Planter," considers
the Bourbon, and yellow, or straw-coloured Otaheite cane, as
identical, but merely altered by change of soil and climate. The yield
from these cane-plants seems to be about the same in either Indies,
viz., in good land about two-and-a-half tons of dry sugar per
acre--sometimes three tons.
A very large species of red cane, grown at Gowhatty, in Assam, is
made favorable mention of for its strength of growth, early maturity,
and juiciness; and Mr. Wray strongly recommends the introduction into
the West Indies of another fine variety, generally grown in the
Straits' settlements, where it is known by the name of the Salangore
cane. He considers they would ratoon better than any other cane, and
the return from it is on the average 3,600 lbs. of dry sugar to the
acre.
"For my own part, I have always reckoned as an average, 3,600 lbs.
of dry sugar to the acre as the return this cane will give, on
anything like good land, in the Straits, according to the present
imperfect mode of expressing and manufacture; but, considering the
surpassing richness of land in the West India Islands, Demerara, and
Mauritius, I should not be in any way surprised to find that it
would there give even three tons an acre.
The Salangore cane grows firm and strong; stands upright much better
than the Otaheite; gives juice most abundantly, which is sweet and
easy of clarification, boils well, and produces a very fine, fair
sugar, of a bold and sparkling grain."
Much discussion has arisen on the subject of raising the sugar cane
from seed, and the possibility has been universally denied among the
planters and agricultural societies of the West India colonies. Mr.
Pritchard, a sugar planter of Louisiana, in the "United States Patent
Report for 1850," however, states:--
"It is an error to suppose that the cane cannot be propagated from
the seed. This may be the case when the seed is obtained from plants
that have been produced for a number of years from buds, or eyes.
All plants that have been produced in this way for a series of
years, lose the faculty of forming prolific seeds; and the sugar
cane is governed by the same laws which govern the whole vegetable
kingdom. It cannot, therefore, be expected to produce seeds after it
has been cultivated for a great length of time."
The sugar cane is composed of water, woody fibre, and soluble matter,
or sugar. In round numbers it may be stated that the proportions are
72 per cent. of water, 10 per cent. of woody fibre, and 18 per cent.
of sugar.
The fluid contents of a cane, according to Dr. Evans, contain 90 per
cent. of the entire structure of the stem.
1,000 grains of sugar cane, being burnt, gave 7½ grains of ash, which,
on analysis, furnished the following components:--
Silica 1.78
Phosphate of lime 3.41
Red oxide of iron and clay .17
Carbonate of potash 1.46
Sulphate of potash .15
Carbonate of magnesia .43
Sulphate of lime 6
----
7.46
The following is the quantative analysis of a portion of soil taken
from the surface of a cane field, on the Diamond estate, in St.
Vincent, West Indies: --
Alumina soluble in acids 12.87
Organic matter 11.26
Gypsum .23
Carbonate of lime 12.52
---- of magnesia .71
Oxide of iron 8.51
Oxide of manganese .33
Insoluble silicious and aluminous matter 53.57
------
100.00
The sugar of the cane and grape sugar are distinguished by the
following difference in their elements, as proved by analysis:--
Cane sugar. Grape sugar.
Carbon 12 12
Hydrogen 10 12
Oxygen 10 12
Water 1 2
There is a remarkable difference, however, between their fermentable
properties. When a solution is made of the same quantities of these
two sugars, in equal proportions of distilled water, it will be
necessary to add eight times as much of the same ferment to induce
alcoholic fermentation in the solution of cane sugar, as in that of
grape sugar. Under the action of a larger quantity of ferment, cane
sugar is transformed into grape sugar.
If you cut a sugar cane in two, and examine the interior part of it
with a magnifying glass, you perceive the crystals of sugar as
distinct and as white as those of double-refined sugar. The object of
the operator should be then either to extract those crystals without
altering their color, or, if that be found impracticable, to separate
them from the impurities mixed with them, while the juice is in its
natural state, and yet contains but little coloring matter. Instead of
this, the juice is limed while all the impurities are in it. In
separating the feculencies from the juice and uniting them in large
flakes, lime dissolves a portion of them and forms with them coloring
matter, which we all know at once discolors the juice, when lime is
used in excess. Afterwards heat is applied, either in clarifiers or in
the grand copper, but most of the impurities found in the juice will
decompose, and burn at a degree of heat far below the boiling point,
say at 120 deg. of Fahrenheit. This is shown by the thick scales
continually forming in the grande. From that degree of heat the
decomposition goes on in the clarifier till the juice is drawn, and
continues in the grande so long as there are feculencies left. This
decomposition greatly increases the quantity of coloring matter, so
that, as the juice is being clarified, it loses in color what it gains
in purity. And here let me show the relative value of the "grande" and
of clarifiers as agents of clarification. In the grande, if it is well
attended to, the scummings are taken up as soon as they rise. A
portion of them is removed before they begin to decompose, and the
process goes on, so that before the juice reaches the boiling point
nearly all the feculencies are removed, and the source of coloring
matter is removed with them. Clarifiers reach the boiling point much
quicker, and cannot easily be scummed. The general practice is to
bring them to that point without scumming, to let the feculencies
separate from the juice by cooling and by rest, and to wash out the
clarifiers every second or third time they are filled. Heat and
alkalies acting in them upon the accumulated feculencies of one, two,
or three charges, dissolve a much larger portion of those feculencies
than they can possibly do in the grande. The formation of coloring
matter continues during the time of rest, and accordingly planters,
after repeated trials, generally agree that juice well clarified in
the grande, has a lighter and brighter color, and makes better sugar
than that obtained from clarifiers.
The first object of research should be to find means of clarifying the
juice without creating coloring matter. It is said that presses
something like those used to press cotton, have lately been
successfully employed in the West Indies, instead of rollers; that the
juice obtained is much purer, and that a much larger quantity of it is
extracted from the cane. If so, this will be a great improvement, and
the first step of the process I should recommend. From juice thus
obtained, I have no doubt that all impurities less soluble than itself
may be separated by mechanical means before heat and alkalies are
applied, or at least with a very small quantity of alkalies. All other
liquids, all fatty substances and oils, except cotton seed oil, are
clarified by a very rapid process. Cane juice can no doubt be
clarified by similar means, and if this were accomplished the process
of sugar making would be very much simplified.
The clarified juice might then be placed in an evaporator, heated by
the waste steam of the engine; then be limed and scummed if necessary,
and concentrated to fifteen or sixteen of the prese sirop; then
purified by filtration through animal charcoal, if white sugar was
wanted, or by rest for other qualities; and finally concentrated in
vacuum pans of great power, such pans as Mr. Thomas A. Morgan, of
Louisiana, now uses, and which, I am informed, are only made in
America.
The superiority of the vacuum pan is not universally admitted, and we
are told that in France it is superseded by open pans, similar to
those called in America "Mape's Evaporators." However this may be, I
cannot help believing that the vacuum pan has many decided advantages
over all others. One is manifest; the sugar may be grained in the pan,
and the granulation is completely under the control of the operator.
He may accelerate or retard it at pleasure; he may carry it so far
that sugar will not run from the pan, and will have to be taken out of
it; he may so conduct the operation as to increase, almost at will,
the size and hardness of the crystals. This last is an indispensable
requisite if the practice of draining sugar in pneumatic pans should
be adopted.
The atmospheric pressure is made too powerful for sugars boiled in any
other manner; it breaks and destroys the crystals, and in a very few
days sets the sugar to fermenting.
The pneumatic draining of sugar has many things to recommend it--the
usual loss by drainage is avoided, sugar is got ready for market day
by day, as it is made, and it may be bleached by pouring white syrup
over it and forcing it through the mass. It is said that the process
is attended with considerable loss in weight, but as all that drains
from the pan may be boiled over once or twice, it is not easy to
conceive how the loss can occur.
Cane juice contains many ingredients besides sugar, the principal of
which are albumen, gluten, gum, starch, resin, wax, coloring matter,
and certain salts, all of which, either collectively or individually,
have the power of preventing granulation, as may be proved by their
addition to a syrup of pure sugar, which will then defy all attempts
to make it crystallise. If, therefore, we want to make good sugar, we
must endeavour to free our cane juice as much as possible from those
substances.
Now, cane juice is no more the sap of the cane, than apple juice is
that of the apple tree; it is the natural product of the cane, and, in
all probability, would contain but a small proportion of these foreign
matters if it could be expressed without being accompanied by the sap,
they being the natural constituents of the last-named fluid. A patent
has, I believe, been lately taken out for separating the cane juice
without the sap. However, in the absence of such an improvement, much
may be done by care and attention at the mill; the green bands and
trash which usually accompany the canes from the field, should,
therefore, be carefully removed before they are passed through, as
they contain no saccharine matter, abound in the deleterious
substances already mentioned, and communicate a bad color to the
juice; therefore, _the ripe cane only should pass through the mill_.
There are but few planters who have not had to contend with sour
juice, and they attribute the difficulty they experience in making
sugar therefrom, to the presence of acetic acid, or vinegar; but this
is quite an erroneous idea, as the acetic acid is very volatile, and
evaporates quickly on the application of heat, which may be proved by
throwing a gallon of strong vinegar into a pan of liquor; it will do
no harm, provided it be boiled before tempering; on the contrary, the
effect, if it be properly done, will be beneficial, as it will promote
the coagulation of the albumen; it is the gum which is always formed
during the acetous fermentation of sugar that prevents granulation;
hence, then, acidity is strictly to be guarded against, as
fermentation once commenced, it will be impossible to make good sugar,
it will continue throughout the process, and even in the hogshead; so
that canes should be ground as soon as possible after they are cut,
and all rat-eaten and broken ones carefully excluded. Canes may,
however, be kept some days without fermenting, provided they be not
broken or damaged, it being, as we said before, the mixture of the sap
and the cane juice that makes the liquid so prone to fermentation; and
the mill, gutters, and everything with which the juice is likely to
come in contact, should be kept carefully clean, and whitewashed
immediately after, and the whitewash removed before use, as acetate of
lime being an exceedingly soluble and deliquescent salt, will not
improve the quality of the sugar; whilst the gutter should be short,
and sheltered from the sun's rays, they having the effect of greatly
expediting chemical action.
I shall say no more on this subject, but will proceed to consider the
mode of tempering and clarifying cane juice, and the action of lime on
the various substances contained therein. The expression "tempering"
has, I presume, been, adopted in consequence of the use of tempered
lime for the purpose of precipitating the feculencies, held in
solution in the cane juice, into a state of suspension; and
clarification is the process by which we afterwards clear the liquor
of these and other foreign matter. Now, as I before observed,
"fermentation should be most strictly guarded against;" our first
efforts should be directed to free the cane juice from those
substances most conducive to that process; and on inquiry we find
these to be albumen and gluten; so far, however, from getting rid of
them in cold tempering, we adopt a course which retains them
permanently in solution, as lime has the power of rendering them
permanently soluble, and of forming soapy compounds with resin, wax,
and chlorophyle, or the green coloring matter of leaves, forming an
insoluble compound with and precipitating only the starch, and
converting at the same time the green color of the chlorophyle (which
is, in all probability, attached to the resin), into a dark brown, of
a greater or less intensity, according to the composition of the cane
juice, and, consequently, the quantity of lime required; it follows,
therefore, as a matter of course, that if juice be tempered before
these substances have been removed, they must be permanently retained,
and they have all the power of preventing granulation.
Albumen, and gluten are both coagulable by heat; if, therefore, we
raise the liquor to the boiling point prior to applying the lime,
taking care to remove the scum as soon as it shows signs of breaking,
and continuing the boiling until the scum thrown to the surface
becomes inconsiderable, we shall find that the albumen and gluten, in
coagulating and rising, have carried with them the small particles of
woody fibre, the wax, and a large proportion of the coloring matter,
and that the lime will now throw down the starch, and any other little
impurities remaining in suspension in the liquor, leaving it perfectly
clear and bright. Tempering is an exceedingly delicate chemical
operation, and I have no hesitation in saying, that on its proper
performance depends the quality of the produce. The following simple
experiments, which all have it in their power to try, will, if they
give themselves the trouble, fully satisfy them of two important
points--the superiority of the hot over the cold mode, and the
necessity for great attention to the operation of tempering. Let them
take a tumbler of cane-juice and a bottle containing lime water, add
the latter to the former by drops, pausing and stirring between each,
and they will find that, after the addition of a certain quantity, the
opaque gummy appearance of the liquor undergoes a change, and the
impurities contained in it separate into flakes, which increase in
size with each drop of lime added, until they become extinct, and the
supernatant liquor perfectly transparent; this is the precise point at
which the liquor is tempered, and each drop of lime added after this,
causes the flakes to diminish rapidly in size, at last entirely to
disappear (being re-dissolved), and the liquor to resume its former
gummy appearance; it is, therefore, evident that there should be no
such expressions as tempering high or low.
The reason why some liquor is so difficult to clean is, that it is
either tempered high or low; if it be exactly tempered, the impurities
contained in it being entirely separated and thrown out of solution,
rise to the surface immediately on the application of heat, and are
easily removed; but if there be too little lime, a great portion
remains in solution, and if too much, a proportional quantity is
re-dissolved; and in either case cannot be removed by any mechanical
means. It is, therefore, necessary to have some precise test for the
application of lime.
As regards the superiority of the hot over the cold tempering, let any
one take, in separate vessels, two gallons of cane-juice, and temper
one, adding the lime in small quantities--say, of three grains at a
time--and keeping an account of the quantity used; he will find that
the first portions produce no effect whatever, and that it is only
after the addition of a considerable quantity that the desired
precipitation of the impurities manifest itself. Why is this? Because
albumen, gluten, resin, and chlorophyle, being soluble in lime, lime
is equally so in them, and they must first be saturated before it will
produce any other effect. Let the liquor thus tempered, be then placed
on one side. Put the other gallon over a fire, and boil it, removing
the scum just before, and during, ebullition; let it then be taken off
the fire, and tempered in the same way as the other. The very first
quantity of lime added causes the appearance of the floccy
precipitate; and if the addition of the lime be continued until it be
precisely tempered, it will be found that the hot possesses the
following advantages over the cold-tempered liquor:--In a quarter of
an hour its impurities will have subsided to a sixteenth of its bulk,
leaving the supernatant liquor as bright and clear as pale brandy;
while those in the other have only sunk to one-quarter of its bulk.
The color of the former clear liquor will not be less than one-half
the intensity of that of the latter. The lime used in the hot has been
less by one-third than the quantity used in the cold tempering.
Of course, on level estates there is little difficulty in tempering
liquor, but on hilly properties scarcely two pans will require the
same quantity.
It is generally believed that the object of adding lime to cane-juice
is for the purpose of neutralising an acid, and it is to the reception
of this fallacious idea that it is indebted for its long and continued
use, and the present backward state of sugar manufacture is
attributable: I unhesitatingly assert that, if there be an acid
present in the cane-juice, the addition of lime to it will be
injurious instead of beneficial. There are only four acids that we
could expect to find in cane juice--mucous, saccholactic or saclactic,
oxalic, and acetic acids. The three first named of these, however,
have never been traced, even in the most minute quantities; and if the
latter be present, which, unfortunately, is but too often the case,
the addition of lime would only result in the formation of acetate of
lime, which is, as I have already observed, an exceedingly difficult
crystallisable, very soluble, and deliquescent salt. It has a bitter,
saline taste; 100 parts consist of 64.5 acid, 35.5 lime, and it is
easily recognisable by its taste in the molasses made from sour
cane-juice: so that, supposing the cane-juice sour, every pint of acid
present would require nearly half a pound of lime for its
neutralisation, independent of the quantity required for the tempering
or precipitation of the feculencies contained in it, and would result
in the formation of one-and-a-half pound of the above mentioned highly
deleterious salt.
Suppose we boil the cane-juice prior to tempering it, we then drive
off a great portion of acetic acid, much less lime will be required,
and if we could, by filtration or subsidence, get rid of the
precipitated feculencies, we should make a tolerably good sugar; but
as, under the present plan, we have no means of so doing, the acetic
acid, which is forming during the whole process of evaporation (as
fermentation still goes on), unites with the lime before it can be
dissipated by the heat, and thus not only forms acetate of lime, but
causes the re-solution of the precipitated feculencies, thus rendering
it necessary to add a fresh portion of lime in the tache, a proceeding
always to be avoided, if possible, but generally necessary in boiling
down sour liquor. Take a small portion of cane-juice (hot or cold) in
a tumbler, and temper it with lime until the feculencies are
precipitated and the flakes perfectly visible, then add vinegar by
drops, and it will be found that the flakes will speedily disappear
and be re-dissolved, showing that lime has a greater affinity for
acetic acid than starch, and that, although when added to sour
cane-juice, it neutralises the acidity, still that result is a
consequence, not the cause, of the application, and is highly
injurious. Lime is one of the greatest known solvents of vegetable
matter; it dissolves albumen, gluten, gum and lignin, or woody fibre,
forming soapy compounds with wax, resin, and, chlorophyle. Ordinary
cane-juice contains about three parts of resin to every 100 of sugar,
and the projection of a small piece of soap into a tache full of
granulating syrup will soon convince any one of the effect likely to
result from the presence of that material. Although, by tempering hot,
we get rid of a very great quantity of the substances on which lime
acts injuriously, a considerable portion of them remain in suspension,
the quantity of albumen contained in the cane-juice not being
sufficient to carry them all off by coagulation; on the addition of
the lime, however, they are entirely dissolved and as the impurities
left behind consist chiefly of gluten, the liability of the liquor to
ferment is greatly increased by its retention, that being the
fermenting principle contained in wheat and other vegetable
productions prone to that process.
One hundred parts of Albumen consist of Carbon, 52.88; Oxygen, 23.88;
Hydrogen, 7-54; Nitrogen, 15.70. Gluten, nearly same as Albumen.
-------------+-------+-------+-------+---------+-------++------+--------
100 parts | | | | | ||Excess! Excess
consist of |Carbon.|Oxygen.|Hydro- | Carbon. | Water.|| of | of
| | | gen. | | ||Oxygen|Hydrogen
-------------+-------+-------+-------+---------+-------++------+--------
Lignin, or | | | | | || |
Woody Fibre| 51.45 | 42.73 | 5.82 | or51.45 | 48.55 || |
Starch | 43.55 | 49.63 | 6.77 | 43.55 | 56.45 || |
Sugar | 42.47 | 50.63 | 6.90 | 42.47 | 57.53 || |
Gum | 42.23 | 50.84 | 6.93 | 42.23 | 57.77 || |
Alcohol | 51.98 | 34.32 | 13.70 | 51.98 | 38.99 || | 9.03
Acetic Acid | 50.22 | 44.15 | 5.63 | 50.22 | 46.91 || 2.87 |
Resin | 75.94 | 13.34 | 10.72 | 75.94 | 15.16 || | 8.90
Wax | 81.79 | 5.54 | 12.76 | 81.79 | 6.30 || | 11.01
-------------+-------+-------+-------+---------+-------++------+--------
By a reference to the foregoing table it will be easily understood how
slight a change in the proportion of the ingredients of any one of the
substances contained therein will convert it into an entirely
different one. In chemistry we are able, to a certain extent, to
imitate the operations of nature; but we must follow in the same
course laid down by her; thus, we can convert woody fibre, or sawdust
and starch, into sugar, gum, alcohol, and acetic acid; but we cannot
convert alcohol, acetic acid, or gum into sugar, starch or woody
fibre; and of such importance is a slight alteration of the
proportions of these elements--carbon, oxygen, and hydrogen--that the
abstraction of carbon from sugar, and the addition of a portion of the
prime support of life, vegetation and combustion, oxygen, changes the
harmless sugar into the most violent of poisons, oxalic acid, which
consists of 26.57 carbon, 70.69 oxygen, and 2.74 hydrogen.
Let us now examine the action of lime on sugar, and we shall find it
equally, if not more, injurious than on the other substances. Sugar is
capable of dissolving half its weight of lime, by which its sweet
taste is destroyed, and it becomes converted into gum; the lime
abstracting carbonic acid from it to form a carbonate of lime or
chalk. It will be seen by the above table that--
100 parts of sugar contain 42.47 carbon.
100 parts of gum contain 42.23 ditto.
-----
Difference 24
So that, if we extract 24-100ths of a grain of carbon from 100 grains
of sugar, we convert them into gum. Let us suppose that about two
ounces of lime, or say 1,000 grains, remain in solution in a pan, (say
200 gallons of liquor,) those 1,000 grains of lime will require 761 of
carbonic acid to convert them into carbonate of lime or chalk, 100
grains of which consist of 56.2 lime and 43.8 carbonic acid. So that
1,761 grains of chalk consist of 1,000 lime and 761 carbonic acid. Now
100 grains of carbonic add consist of 27.53 carbon and 72.47 oxygen;
therefore 761 grains will consist of 209.50 carbon and 551.53 oxygen.
Consequently, 1,000 grains of lime will require 209.50 grains of
carbon to convert them into carbonate of lime; and as we have seen
that the abstraction of 24 from 100 grains of sugar convert them into
gum, it follows, that the abstraction of 209.50 grains would have a
similar effect on 87,000 grains, or about 15 lbs. of sugar, which,
being converted into gum, would prevent the crystallisation of several
times its weight of sugar; and this is the cause of the formation of
molasses. The loss of sugar is not the only bad consequence of the use
of lime, as the greater the quantity of gum in the liquor, the more it
must be boiled--the more it is boiled the darker it gets--and the
higher the temperature at which the skip is struck, the smaller the
grain. The following is a good proof that lime dissolves albumen, and
becomes converted into chalk:--Take a spoonful of syrup out of the
tache of any estate on which the liquor is tempered cold; it will be
found filled with small flakes; these are albumen set free from its
solution in the lime by the conversion of the latter into carbonate of
lime, and coagulated by heat. It is perfectly possible to temper
liquor, so that scarcely any uncrystallisable sugar will remain; but
planters do not like this; they must have molasses for the
still-house; they could, however, boil low, by which the grain and
color would be improved, and plenty of uncrystallised, although not
uncrystallisable, syrup would be left to take the place of molasses.
I think I have now fully proved the following facts, viz.:--That the
use of lime in sugar-making is not to neutralise an acid; that if
acidity be present, the application of lime is injurious; that its
action on gluten, albumen, wax, resin, and chlorophyle is equally so;
that by decomposing the sugar and forming gum, the quantity of
molasses or uncrystallisable sugar is much increased, whereby high
boiling is rendered necessary, with its consequent heightening of
color and injury to the grain of the produce, and that therefore it is
perfectly unfit for the purpose of tempering cane-juice.
Messrs. Thomas Begg and Co., of London, have procured from E.F.
Telchemacher and J. Denham Smith, an analysis of one gallon of
ordinary plantain juice, and one gallon of Ramos' prepared plantain
juice "for the purpose of ascertaining whether any substance can be
used which, in conjunction with water, will answer as a substitute for
the plantain juice in the receipt which accompanied the samples." The
chemists say they find that one gallon of ordinary plantain juice
holds in solution;--
Extract similar to tannin 25.60 grains
Vegetable extract and fatty matter 57.70 "
Carbonate of potash 150.40 "
Muriate of potash 33.60 "
Muriate of soda 2.00 "
Silica 1.20 "
-------------
Contents of one imperial gallon 270.50 grains
--whilst one gallon of "Ramos' prepared plantain juice" contains,
besides vegetable extract, 226 grains of solid matter, consisting of
sulphuret and potash, in the following proportions:--
Sulphur 40 grains
Lime 156 "
Potash 30 "
----------
226 grains
They do not think it likely that the potash exists in fresh plantain
juice as carbonate, but rather that this salt is the product of
decomposition, arising from a compound of potash and a vegetable acid,
such as tartaric or oxalic acid present in the fresh juice; be this as
it may, any utility derivable from the plantain juice is evidently
owing to the potash it contains.
They then give as a substitute for Ramos' liquid, and to be used in a
similar way, the following--
Take of subcarbonate of potash 2 ounces, avoirdupois; sulphur, 2¼
ounces; best British lime slaked, 1½ lb.; mix them into a paste in an
earthen pan or wooden tub, with one quart of water (warm) and when
thoroughly mixed, pour in ten gallons of boiling water--rain water is
the best to use--and stir from time to time until it has cooled, when
it may be drawn off from the sediment and kept for use. If rain water
cannot be obtained, the purest water obtainable may be used.
One of the causes most fatal to West Indian prosperity, is that
exuberance of advantages which they enjoy from serenity of climate and
fertility of soil--causes which, in the absence of proper stimulus to
industry and improvement, have led to an improvident system of
cultivation, and to a blind and ignorant adherence to wasteful methods
of manufacture.
The cane is believed to contain from 90 to 95 per cent. of its own
weight of saccharine juice; and yet (as Mr. Fownes, a Professor of
Practical Chemistry in University College, London, informs us, in an
excellent paper "On the Manufacture of Sugar in Barbados,"[17] from
which much of what follows has been borrowed) owing to the defective
construction of the mills, hardly so much as 50 per cent. is obtained,
although he believes it practicable, by an improvement in the mills,
to obtain from 70 to 75 per cent.; and of the remaining 10 or 15 per
cent. which he regards it as impossible to extract, much, if not the
whole, might, I conceive, be obtained, by macerating the pressed canes
or megass, as it issues from the mill, and repassing it through the
rollers; and, be it remembered, that from 40 to 45 per cent. of
saccharine juice is nearly, if not altogether, equivalent to a similar
per centage of sugar; so that by these initiatory improvements alone,
and with little additional trouble, the produce of sugar might be
nearly doubled from any given quantity of canes.
From the action of lime-water when added in a slight excess to the
cane juice or raw liquor, as it is vernacularly termed, immediately on
issuing from the mill, as well as from the effect produced by ammonia
or potash, this liquid appears to contain a considerable quantity of
cane sugar, mixed with much glucose, or that saccharine matter which
is found in fruits; gum or dextrine, phosphates, and probably malates
of lime and magnesia, with sulphates and chlorides, potash and soda,
and a peculiar azotised matter, allied to albumen, which forms an
insoluble compound with lime, is not coagulable by heat or acids, and
runs readily into putrefactive fermentation.
To free it from these constituents, and enable it to yield pure and
crystallisable sugar, the liquor, on entering the boiling-house, is
received into the first of three clarifiers, of the capacity of from
three hundred to a thousand gallons each. Here it is subjected to the
action of lime-water, which checks the tendency to fermentation, and
neutralises any free acid which it may contain. "The common defection
process," says Mr. Fownes, "in careful hands, seems susceptible of
little improvement. Many other substances than lime have been proposed
and tried with more or less success, some of which, in particular
states of the cane juice, may prove very useful; but, for general
purposes, nothing seems to answer so well as neutralisation by lime,
either in the form of lime-water or milk of lime, added until the
slightest possible tendency to alkalinity, as ascertained by delicate
reddened litmus paper, is perceived. The juice should be somewhat
heated before the lime is added, and afterwards raised quite to the
boiling point. The fire is then to be withdrawn, and the whole allowed
to rest a short time." Such is Mr. Fownes' description of the process
of clarification; to which I will venture to add, upon the authority
of those who have experienced its good effects, the joint use of the
mucilage of the _Guazuma ulmifolia_, or gun-stock tree, as it is
popularly termed in Nevis from the use to which its timber has been
applied. This is the bastard cedar of Jamaica, or Orme d'Amerique, and
Bois d'Orme of the French, which may be found described by Lunan, in
the first volume of his "Hortus Jamaicensis," page 59, under the name
of _Bubroma Guazuma_.
This tree presents in the interval between its outer bark of sap-wood,
a mass of fibrous matter about half an inch in thickness, richly
impregnated with mucilage, which is obtained by macerating the fibrous
mass, conveniently divided into small shreds, for about twelve hours,
in warm water, in the proportion of about two handsful to eight
gallons of water. Of this solution, which is of a light, straw color,
and somewhat thickened, one gallon is to be added for every hundred
gallons of cane juice, after the clarifier has been charged with the
proper quantity of lime-water, and has become lukewarm. The mixture
should then be stirred, and afterwards allowed to settle till the scum
has risen to the surface. The fire must next be cautiously and
gradually raised to the point of boiling, when it must again be
slackened, and the whole left to stand for about forty minutes, by
which time the mass of feculencies will have risen to the surface,
when the clear liquor underneath may either be drawn off by a siphon
or cock; the whole may be filtered as Mr. Fownes recommends, by which
means the liquor would be more effectually clarified, and much, if not
all, the subsequent labour of skimming dispensed with. The matter
remaining on the filter may be employed, either as a ferment in the
still-house, or added to the manure heap. Much of the beneficial
effect of the mucilage of the _guazuma_ arises probably from an
admixture of tannin, or some other astringent; for I have often been
struck with the peculiar whiteness of the potted sugar in the
curing-house, in the immediate vicinity of the Banana stalks,
resulting, no doubt, from their powerful astringency; and tannin has
already been found useful in the manufacture of sugar from beet-root
in France, and is no doubt equally applicable to cane-sugar.
The liquor, when clarified in the manner described, must be
concentrated, by regulated evaporation, to the degree requisite for
crystallisation. This Mr. Fownes advises to be done by steam of a
moderate pressure circulating in a spiral of copper-pipe laid at the
bottom of the evaporating vessels, which should be large and shallow,
and wholly unlike those in present use. Here it may be rapidly boiled
down till the heat rises to about 225 deg., without risk of burning.
When cold, it should have a density of about 1.38, and mark the 38th
degree of Baume's hydrometer; beyond which point of inspissation it
would be dangerous to go. The remaining concentration will be most
safely conducted in the vacuum pan, where a scarcity of water does
not, as in Barbados, militate against its use.
Mr. Fownes exposes the absurdity of using shallow coolers, exposing a
large surface, and producing a rapid evaporation, for the process of
crystallisation. By the use of the shallow coolers formerly, and, I
believe, yet to be found on most estates, from the rapidity of the
evaporation, the sugar is obtained in a mass of confused and
imperfectly-formed crystals, entangling in their interstices a
considerable quantity of molasses, which impairs the color of the
product, and escaping slowly, and with difficulty, is, to a
considerable extent, lost on the homeward voyage by drainage into the
hold, occasioning much positive loss to the owner, and giving the
bilge-water a most offensive odor. He therefore recommends the use of
deep vessels, and avoidance of all agitation in this part of the
process, so as to enable the crystallisable portion of the syrup to
effect a more complete separation from the uncrystallisable portion or
the molasses. By this simple method, not only sugar of a finer and
whiter quality would be obtained, but a large per centage of loss both
of crystallisable and uncrystallisable sugar at present caused by the
leakage of the hogshead into the hold, would be prevented, not only to
the great advantage of the planter, but to the great comfort of the
captain, passengers, and crew of the vessel freighted with it.
It is not improbable that, by re-boiling the molasses in the
vacuum-pan, and employing tannin in the manner adopted in the process
for making sugar from beet-root, from one to five per cent. of
crystallisable sugar could be recovered from it, and this per centage
might possibly even be found to admit of increase by the further
treatment with lime-water and the gun-stock tree s already suggested,
for the first clarification of the liquor received from the mill. With
this view, Mr. Fownes recommends the substitution of puncheons, or
casks, for the molasses cisterns ordinarily employed in the
curing-house, to receive the molasses as it drains from the new sugar,
and thus retaining it until after the busy period of crop time has
closed.
Should sugar of a whiter quality than the ordinary muscovado of
commerce be desired, this advantage may be readily obtained, as Mr.
Fownes judiciously observes, by filtering the thin syrup, ready for
the vacuum-pan, through a bed of fine charcoal, as is done by the
sugar refiners, and afterwards washing the crystals of sugar with
white syrup, when the molasses has thoroughly drained from them. By
this process, which, however, is attended with some increase of
expense, and may not, in consequence, be always advisable, muscovado
sugar may be obtained, of a quality hardly inferior to that of refined
sugar. Mr. Fownes thus sums up the principal points to which he is
desirous of calling the attention of the intelligent and enterprising
planter.
1. "To obtain, by the use of a properly-constructed mill, the greatest
possible amount of juice from the cane."
By this, according to Mr. Fownes, a gain of from 20 to 30 per cent.,
equivalent to as much marketable sugar, may be obtained without any
additional expense; but as, from Mr. Fownes' own showing, there is a
residuum of 10 to 15 per cent of liquor obstinately retained by the
megass, or cane trash, after the most powerful pressure to which it
can be subjected; much, if not all, even of this loss might be
prevented by subjecting the megass, on issuing from between the
rollers, to the action of water for a brief time, passing it once more
through the mill, and adding the saccharine solution so obtained, or
that obtained directly from the cane on its first crushing. The water
thus employed would serve for many successive portions of megass,
until at length it became so richly loaded with saccharine matter as
to be worth attention in the boiling-house; or, at all events, it
would be serviceable for the cattle, who would fatten rapidly upon it.
By this additional process a further gain of at least five per cent.
might be expected, raising the total gain from improvements in this
_first_ stage of the process, to from 25 to 35 per cent.
2. "To clarify and filter this juice with expedition, and to evaporate
it rapidly, either over the open fire or by steam heat, as far as it
can be done with safety."
By the use of steam, not only is a vast economy of fuel effected, but
the temperature is maintained at a uniform and sufficient standard,
and the liquor effectually guarded against the risks of carelessness
or ignorance. Coal may be obtained on far cheaper terms, in exchange
for produce, from the United States or from Cape Breton, than from
England; and as colliers from those quarters would find it their
interest to bring cargoes at their own risk, and take return cargoes
of sugar, rum, or molasses, at the market price, the planter will be
doubly a gainer by the system, obtaining his fuel at a reduced rate,
and having his trash and megass left free as manure for the use of his
cane fields.
3. "To complete the concentration in a vacuum pan, or by other means,
at a moderate temperature, not hurtful to the sugar, and facilitate
the natural process of crystallisation, so as to obtain sugar of a
large and distinct grain."
4. "To drain and dry the sugar perfectly, and to save all the
molasses."
The advantages to be anticipated from these improvements, superadded
to an improvement in cultivation, cannot be estimated at less, upon a
moderate calculation, than from 150 to 200 per cent. of increase in
the production of sugar, with hardly an appreciable increase of labor
or expense; for we have, in the first place, a gain by improved
culture of, at least, two hogsheads an acre in sugar, equivalent to
100 per cent.; in the next, by employing improved mills and extracting
the residuum, 30 per cent.; by conducting the process of manufacture
more judiciously, 10 per cent.; and by the prevention of waste during
the transit to market, 10 per cent., making a total of at least 150
per cent.
The common sugar-mill consists of three cylinders, tightened either by
wedges, if in a wooden frame, or by screws in a cast-iron frame. If in
an iron frame, the above-mentioned noise is obviated, but the friction
and loss of power is the same, which is ascertainable by subsequent
investigation. The cylinders or rollers, which are moving either
horizontally or vertically, are from eighteen to twenty-four inches in
diameter, with bearings or shafts of one fourth of their diameter. If
the bearings or shafts of the cylinders were of less substance, they
could not resist the great strain to which they are subjected when in
operation. The whole of the prime mover (steam-engine, water-wheel, or
animals), minus the friction of intermediate machinery, is transmitted
to the plains of these rollers and resisted by their bearings; hence
the action is equal to a weight moving on low wheels of eighteen or
twenty-four inches in diameter, on axles of from four to six inches
thickness, which weight is equal to the force applied; consequently,
if the strain is greater than the resistance of the rollers or the
bearings, they must be wrenched off, or if greater than the force
applied, the mill will be stopped. The power necessary to move weights
upon wheels, on a smooth and level surface, is in proportion to the
respective diameters of wheels and axles. The same pull which moves
one ton at a given velocity upon a wheel of two feet, with an axle of
six inches, will move four tons, if on a wheel of four feet diameter,
with an axle of six inches. Consequently, cylinders of small diameter,
with strong and substantial bearings, are only admissible as working
machines, if no other mechanical means are applicable, as, for
instance, in rolling out metals, compressing the surface of various
bodies for a glossy appearance, or, generally speaking, to produce a
certain and equal form of the substance which is pressed and passed
between them. They compress the atoms of bodies, and for this reason
alone are ill suited to separate the fibres of the sugar canes, and to
express effectively the saccharine matter between them. A practical
proof of this demonstration is furnished by every sugar cane which has
gone through the mill. Fresh megass is at present better suited for
fattening animals than for fuel under the sugar pans.
The loss of material thus sustained, which is, on an average, equal in
every mill, whether driven by steam, water, or animal power, is
entirely chargeable to the construction of the mill, and amounts to
about ten per cent. of the saccharine matter contained in the sugar
canes.
M. Duprez, an agent of the French Government, having experimented on
the canes in Guadaloupe, found the quantity of juice in every 100 lbs.
crushed--
lbs.
1 By mills having horizontal rollers; the
motive power not stated 61.2
2 By mills, motive power, steam 60.9
3 By mills, motive power, wind and steam 59.3
4 By mills, having vertical rollers 59.2
5 By mills, motive power, cattle 58.5
6 By mills, motive power, wind * 56.4
[* Dr. Evans' "Treatise on Sugar," p. 75.]
The average of all these experiments being 56 per cent. only. The
result of M. Avequin, on Louisiana cane, was 50 per cent. Mr.
Thompson, of Jamaica, states 50 per cent. as the average throughout
the island of Martinique. Dr. Evans ventures 47 per cent. as the
lowest, and 61 per cent. as the highest in the West Indies. A mill in
Madeira gave 47.5 and 70.2 of juice--the larger yield being obtained
by bracing the horizontal rollers more than usually tight, and
introducing only a few canes at a time, the motive power being cattle.
The three roller mill has the disadvantage of re-absorbing a part of
the cane juice in the spongy megass, (or trash as it is termed in the
West Indies), and a loss of power.
Those with five rollers have been used in Cuba, Bourbon and the
Mauritius, which gave 70 per cent., but a great increase of motive
power is necessary. Four roller mills, two below and two above,
requiring little more motive power than three rollers, have given 70
to 75 per cent of juice.
Some years since, the East India Company instituted inquiries relative
to the cultivation of the sugar cane in Hindostan, and the information
obtained was published in a large folio volume. The Reports furnished
by their officers, from almost every district, concur in stating that
there were three kinds cultivated:--1. The purple. 2. The white. 3. A
variety of the white, requiring a large supply of water. The epitome
of the Reports affords this information:--
1. The purple colored cane yields a sweeter, richer juice, than the
yellow or light colored, but in less quantity, and is harder to press.
Grows on dry lands. Scarce any other sort in Beerbhoom, much in
Radnagore, some about Santipore, mixed with light colored cane. Grows
also near Calcutta; in some fields separate, in others mixed with
pooree or light colored cane. When eaten raw, is more dry and pithy in
the mouth, but esteemed better sugar than the pooree, and appears to
be the superior sort of cane. Persons who have been West Indian
planters do not know it as a West Indian cane.
2. The light colored cane, yellow, inclining to white; deeper yellow
when ripe, and on rich ground, it is the same sort as that which grows
in the West India Islands; softer, more juicy than the Cadjoolee, but
juice less rich, and produces sugar less strong; requires seven maunds
of pooree juice to make as much goor or inspissated juice as is
produced from six of the Cadjoolee. Much of this kind is brought to
the Calcutta markets, and eaten raw.
3. The white variety, which grows in swampy, lands, is light colored,
and grows to a great height. Its juice is more watery, and yields a
weaker sugar than the Cadjoolee. However, as much of Bengal consists
of low grounds, and as the upland canes are liable to suffer from
drought, it may be advisable to encourage the cultivation of it,
should the sugar it produces be approved, though in a less degree than
other sugars, in order to guard against the effects of dry seasons.
Experience alone can determine how far the idea of encouraging this
sort may answer.
Besides the foregoing, several kinds are now known to the Indian
planter. One of them, the China sugar cane, was considered by Dr.
Roxburgh to be a distinct species, and distinguished by him as
_Saccharum sinensis_. It was introduced into India in 1796, by Earl
Cornwallis, as being superior to the native kinds. It is characterised
by a hardness which effectually resists most of the country rude
mills; but this hardness is importantly beneficial, inasmuch as that
it withstands the attack of the white ants, hogs, and jackals, which
destroy annually a large portion of the common cane.[18] Dr. Buchanan
found that four kinds are known in Mysore. Two of these are evidently
the purple and white generally known; but as this is not distinctly
stated, I have retained the form in which he notices them. _Restali_,
the native sugar of the Mysore, can only be planted in the last two
weeks of March and two first of April. It completes its growth in
twelve months, and does not survive for a second crop. Its cultivation
has been superseded by the other.
_Putta-putti_.--This was introduced from Arcot, during the reign of
Hyder Ali. It is the only one from which the natives can extract
sugar; it also produces the best _Bella_ or _Jaggery_. It can be
planted at the same season as the other, as well as at the end of July
and beginning of August. It is fourteen months in completing its
growth; but the stools produce a second crop, like the ratoons of the
West Indies, which ripen in twelve months.
_Maracabo_, _Cuttaycabo_.--These two are very small, seldom exceeding
half an inch in diameter; yet in some districts of Mysore, as about
Colar, the last-named is the variety usually cultivated; but this
arises from its requiring less water than the larger varieties.
The best varieties are those introduced from the Islands of Otaheite
and Bourbon. Hindostan is indebted for their introduction to Captain
Sleeman, who brought them hither from the Mauritius in 1827. He
committed them to Dr. Wallich, under whose care, at the Botanic
Garden, they have flourished, and been the source from whence the
benefit has been generally diffused. Their superiority over those
which have been usually cultivated by the natives has been completely
established. The largest of the Hindostan canes, ripe and trimmed
ready for the mill, has never been found to exceed five pounds; but it
is not uncommon for an Otaheite cane,[19] under similar circumstances,
to weigh seven pounds. The extra weight arises proportionately from an
increased secretion of superior sap. The sugar is more abundant,
granulates more readily, and has less scum. Other superior qualities
are, that the canes ripen earlier, and are less injured by the
occurrence of protracted dry weather.
Of the history of the sugar cane a popular tradition obtains amongst
the natives, that, in very ancient times, a vessel belonging to their
country chanced by accident to leave one of her crew, under a
desperate fit of sickness, at a desert island, at a considerable
distance in the Eastern Seas, and that, returning by the same route,
curiosity prompted them to inquire after the fate of their companion,
when, to their utter astonishment, the man presented himself to their
view, completely recovered from his sickness, and even in a state of
more than common health. With anxiety they inquired for the physic he
had so successfully applied, and were conducted by him to the sugar
cane, on which he acquainted them he had solely subsisted from the
time of their departure. Attracted by such powerful recommendation,
every care and attention was bestowed, we may suppose, to convey such
an invaluable acquisition to their own lands, where the soil and
climate have mutually since contributed to its present prosperity.
_Soil_.--The soil best suiting the sugar cane is aluminous rather than
the contrary, tenacious without being heavy, readily allowing
excessive moisture to drain away, yet not light. One gentleman, Mr.
Ballard, has endeavoured to make this point clear by describing the
most favorable soils about Gazepore as "_light clays_," called there
_Mootearee_, or _doansa_, according as there is more or less sand in
their composition.--_Trans. Agri-Hort. Soc._ i. 121.
Mr. Peddington seems to think that calcareous matter, and iron in the
state of _peroxide_, are essential to be present in a soil for the
production of the superior sugar cane. There can be no doubt that the
calcareous matter is necessary, but experience is opposed to his
opinion relative to the peroxide.
The soil preferred at Radnagore is there distinguished as the soil of
"two qualities," being a mixture of rich clay and sand, and which Mr.
Touchet believed to be known in England as a light brick mould.
About Rungpore, Dinajpoor, and other places where the ground is low,
they raise the beds where the cane is to be planted four or five feet
above the level of the land adjacent.
The experience of Dr. Roxburgh agrees with the preceding statements.
He says, "The soil that suits the cane best in this climate is, a rich
vegetable earth, which on exposure to the air readily crumbles down
into very fine mould. It is also necessary for it to be of such a
level as allows of its being watered from the river by simply damming
it up (which almost the whole of the land adjoining to this river, the
Godavery, admits of), and yet so high as to be easily drained during
heavy rains. Such a soil, and in such a situation, having been well
meliorated by various crops of leguminous plants, or fallowing, for
two or three years, is slightly manured, or has had for some time
cattle pent upon it. A favourite manure for the cane with the Hindoo
farmer is the rotten straw of green and black pessaloo (_Phaseolus
Mungo max_)."[20] Many accordant opinions might be added to the
preceding, but it seems only necessary to observe further, that "the
sugar cane requires a soil sufficiently elevated to be entirely free
from inundation, but not so high as to be deprived of moisture, or as
to encourage the production of white ants (_termes_)."
The sugar cane is an exhausting crop, and it is seldom cultivated by
the ryot more frequently than once in three or four years on the same
land. During the intermediate period, such plants are grown as are
found to improve the soil, of which, says Dr. Tennant, the Indian
farmer is a perfect judge. They find the leguminous tribe the best for
the purpose. Such long intervals of repose from the cane would not be
requisite if a better system of manuring were adopted.
Mr. J. Prinsep has recorded the following analysis of three soils
distinguished for producing sugar. They were all a soft, fine-grained
alluvium, without pebbles. No. 1 was from a village called Mothe, on
the Sarjee, about ten miles north of the Ganges, at Buxar, and the
others from the south bank of the Ganges, near the same place. There
is a substratum of _kunkar_ throughout the whole of that part of the
country, and to some mixture of this earth with the surface soil the
fertility of the latter is ascribed:--
1 2 3
Hygrometric moisture, on drying at 212 deg. 2.5 2.1 3.6
Carbonaceous and vegetable matter, on calcination 1.8 2.1 4.0
Carbonate of lime (No. 3 effervesced) 1.6 0.6 3.9
Alkaline salt, soluble 1.0 1.1 0.3
Silex and alumina 94.1 94.1 88.2
----- ----- -----
100.0 100.0 100.0
The earths unfortunately were not separated. Mr. Prinsep says the two
first were chiefly of sand, and the third somewhat argillaceous. The
former required irrigation, but the other was sufficiently retentive
of moisture to render it unnecessary.--(Journ. Asiatic Soc., ii. 435.)
_Manures_.--The sugar cane being one of the most valued crops of the
ryot, he always devotes to it a portion of the fertilising matters he
has at command, though in every instance this is too small.
In the Rajahmundry district, previously to planting, the soil is
slightly manured, either by having cattle folded upon it, or by a
light covering of the rotten straw of the green and black pessalloo,
which is here a favourite fertiliser. In some parts of Mysore the mud
from the bottom of tanks is employed, and this practice is more
generally adopted in other places. Thus the fields being divided by
deep ditches in Dinajpoor, the mud from which is enriched by the
remains of decayed aquatic plants and animals, forms an excellent
manure for the sugar cane, and of this the ryots make use, spreading
it over the surface before the ploughing is commenced; and when that
operation is completed, the soil is further fertilised by a dressing
of oil-cake and ashes.
Crushed bones would unquestionably be of the greatest benefit if
applied to the sugar cane crop. Not only would their animal matter
serve as food for the plants, but the phosphate of lime of the bones
is one of the chief saline constituents of the sugar cane.
Salt is another valuable manure for this crop. Dr. Nugent, in a Report
made to the Agricultural Society of Antigua, observes that salt has
been found a valuable auxiliary in cultivating the sugar cane. Many
trials of it, he says, have been made during successive seasons,
applied generally to the extent of about nine or ten bushels per acre.
It destroys grubs and other insects, and gives the canes an increased
vigor and ability to resist drought. It is a singular remark of the
intelligent traveller, M. de Humboldt, while speaking of the practice
adopted in the Missions of the Orinoco, when a coco-nut plantation is
made, of throwing a certain quantity of salt into the hole which
receives the nut; that of all the plants cultivated by man there are
only the sugar cane, the plantain, the mammee, and the Avocado pear,
which endure equally irrigation with fresh and salt water.
In the West Indies, when the cane is affected by what is called there
the _blast_, which is a withering or drying up of the plants, an
unfailing remedy is found to be watering them with an infusion of dung
in salt water.[21] _Preparation of soil_.--In the Rajahmundry
district, during the months of April and May, the ground is frequently
ploughed, until brought into a very fine tilth. About the end of May,
or beginning of June, the rains usually commence, and the canes are
then to be planted. If the rains do not set in so early, the land is
flooded artificially, and when converted into a soft mud, whether by
the rain or by flooding, the canes are planted.
In Mysore the ground is watered for three days, and then, after drying
for the same period, ploughing commences, this operation being
repeated five times during the following eight days. The clods during
this time are broken small by an instrument called _colkudali_. The
field is then manured and ploughed a sixth time. After fifteen days it
is ploughed again, twice in the course of one or two days. After a
lapse of eight days it is ploughed a ninth time. Altogether these
operations occupy about forty-four days.
For planting, which is done six days, an implement called _yella
kudali_ is employed.
In Dinajpoor, "the field, from about the middle of October until about
the 10th of January, receives ten or twelve double ploughings, and
after each is smoothed with the _moyi_. During the last three months
of this time it is manured with cow-dung and mud from ponds and
ditches. On this account, the land fit for sugar cane is generally
divided into fields by wide ditches, into which much mud is washed by
the rain, and is again thrown on the fields when the country dries,
and leaves it enriched by innumerable aquatic vegetables and animals
that have died as the water left them. When the ploughing has been
completed, the field is manured with ashes and oil-cake."
About Malda, "the land is first ploughed in the month of Cartick,
length and breadth ways, and harrowed in like manner; four or five
days after it is again ploughed and harrowed, as before, twice. In the
month of Aghun, the whole land is covered with fresh earth, again
twice ploughed, and harrowed in different directions, and then manured
with dung. Fifteen or twenty days afterwards it is to be twice
ploughed, as before; eight or ten days after which, it is to be
slightly manured with dung, and the refuse of oil, mixed together;
then twice ploughed and harrowed in different directions, so that the
clods of earth brought be well mixed together with the land. This
preparation continues until the 20th or 25th of the month Pows."
In the vicinity of Dacca, during "Cautic or Augun (October, November)
the Ryots begin to prepare their ground. They first dig a trench round
their fields, and raise a mound of about three feet in height. If the
ground to be cultivated is waste, about nine inches of the surface
are taken off, and thrown without the enclosure. The ground is
ploughed to the depth of nine inches more. The clods are broken, and
the earth made fine. In Maug or Faugun (January, February) the sugar
cane is planted; a month afterwards earth is raised about the plants;
after another month this is repeated. The crop is cut in Poous and
Maug (December, January). If the ground be not waste, but cultivated,
the surface is not taken off. After cutting the crop, it is not usual
again to grow sugar cane on the same ground for eighteen months, on
account of the indifferent produce afforded by a more early planting.
In the Zillah, North Mooradabad, the land is broken up at the end of
June. After the rains have ceased it is manured, and has eight or ten
ploughings. This clears it of weeds. In February it is again manured
and ploughed four or five times, and just before the sets are planted,
some dung, four cart-loads to each cutcha beegah of low land, and five
cart-loads to high land, are added. The land is well rolled after the
four last ploughings, and again after the cuttings are set.
About Benares and the neighbouring districts, Mr. Haines says, that
owing to the hot winds which prevail "from March until the setting in
of the annual rains in June or July, the lands remain fallow till that
period. In the mean time, those fields that are selected for sugar
cane are partially manured by throwing upon them all manner of rubbish
they can collect, and by herding their buffaloes and cattle upon them
at night, though most of the manure from the latter source is again
collected and dried for fuel.
When the annual rains have fairly set in, and the Assarree crops sown
(in some instances I have seen an Assarree crop taken from the lands
intended for sugar cane), they commence ploughing the cane lands, and
continue to do so four or five times monthly (as they consider the
greater number of times the fields are turned up at this period of the
season, the better the crop of cane will be), till the end of October,
continuing to throw on the little manure they can collect.
Towards the end of October, and in November, their ploughs are much
engaged in sowing their winter (or rubbee) crops of wheat, barley,
grain, &c.; and at this period they make arrangements with the
shepherds who have large flocks of sheep, to fold them upon the fields
at night, for which they pay so much per beegah in grain.
During the latter part of November, and early in December, the fields
are again ploughed well, and all grass, weeds, &c., removed with the
hoe; then the surface of the field is made as smooth as possible by
putting the hengah (a piece of wood eight to ten feet in length, and
five to six inches in breadth, and three or four inches in thickness,
drawn by two pairs of bullocks, and the man standing upon the wood to
give it weight), over several times for three or four days in
succession. This makes the surface of the field very even and somewhat
hard, which prevents the sun and dry west wind from abstracting the
moisture, which is of great importance at this period of the season,
for, should there be no rain, there would not be sufficient moisture
at the time of planting the cane to cause vegetation.
In this state the land remains till the time of planting the cane
cuttings, which is generally the 1st to the 15th of February; but
should there have been a fall of rain in the mean time, or excess of
moisture appear, the field is again ploughed, and the hengah put over
as before.
A day or two previous to planting the cane, the field is ploughed and
the hengah lightly put over."--(Trans. Agri-Hort. Soc. vi. 4, 5.)
_Sets_.--When the canes are cut at harvest time, twelve or eighteen
inches of their tops are usually taken off, and stored, to be employed
for sets. Each top has several joints, from each of which a shoot
rises, but seldom more than one or two arrive at a proper growth.
When first cut from the stem, the tops intended for plants are tied in
bundles of forty or fifty each, and are carefully kept moist. In a few
days they put forth new leaves: they are then cleared of the old
leaves, and separately dipped into a mixture of cow-dung, pressed
mustard seed, and water. A dry spot is prepared, and rich loose mould
and a small quantity of pressed mustard-seed; the plants are
separately placed therein, a small quantity of earth strewed amongst
them, and then covered with leaves and grass to preserve them from
heat. Ten or twelve days afterwards they are planted in the fields.
In Burdwan, the tops, before they are planted, are cut into pieces
from four to six inches long, so that there are not more than four
knots in each. Two or three of these plant tops are put together in
the ground, and a beegah requires from 7,500 to 10,240 plants.
In Rungpore and Dinajpoor, about 9,000 plants are required for a
beegah, each being about a foot in length.
In Beerbhoom, 3,000 plants are said to be requisite for a beegah, each
cane top being about fifteen inches long.
Near Calcutta, from 3,000 to 8,000 plants are required for a beegah,
according to the goodness of the soil, the worst soil needing most
plants. In Mysore an acre contains 2,420 stools, and yields about
11,000 ripe canes.
Near Rajahmundry, about 400 cuttings are planted on a cutcha beegah
(one-eighth of an acre). In Zilla, North Mooradabad, 4,200 sets, each
eight inches long, are inserted upon each cutcha beegah of low land,
and 5,250 upon high land.
In the district of Gollagore the Ryots cut a ripe cane into several
pieces, preserving two or three joints to each, and put them into a
small bed of rich mould, dung, and mustard-seed from which the oil has
been expressed. At Radnagore, when the time of cutting the canes
arrives, their tops are taken off, and these are placed upright in a
bed of mud for thirty or forty days, and covered with leaves or straw.
The leaves are then stripped from them, and they are cut into pieces,
not having less than two nor more than four joints each. These sets
are kept for ten or fifteen days in a bed prepared for them, from
whence they are taken and planted in rows two or three together,
eighteen inches or two feet intervening between each stool.
_Planting_.--The time and mode of planting vary. In the Rajahmundry
Circar, Dr. Roxburgh says, that "during the months of April and May
the land is repeatedly ploughed with the common Hindoo plough, which
soon brings the loose rich soil (speaking of the Delta of the
Godavery) into very excellent order. About the end of May and
beginning of June, the rains generally set in, in frequent heavy
showers. Now is the time to plant the cane; but should the rains hold
back, the prepared field is watered or flooded from the river, and,
while perfectly wet, like soft mud, the cane is planted.
"The method is most simple. Laborers with baskets of the cuttings, of
one or two joints each, arrange themselves along one side of the
field. They walk side by side, in as straight a line as their eye and
judgment enable them, dropping the sets at the distance of about
eighteen inches asunder in rows, and about four feet from row to row.
Other laborers follow, and with the foot press the set about two
inches into the soft, mud-like soil, which, with a sweep or two with
the sole of the foot, they most easily and readily cover."--(Roxburgh
on the Culture of Sugar.)
About Malda, in the month of Maug (January, February), the land is to
be twice ploughed, and harrowed repeatedly, length and breadth ways;
after which it is furrowed, the furrows half a cubit apart, in which
the plants are to be set at about four fingers' distance from each
other, when the furrows are filled up with the land that lay upon its
ridges. The plants being thus set, the land is harrowed twice in
different directions; fifteen or twenty days afterwards the cane
begins to grow, when the weeds which appear with it must be taken up;
ten or twelve days after this the weeds will again appear. They must
again be taken up, and the earth at the roots of the canes be removed,
when all the plants which have grown will appear.
At Ghazepore the rains set in at the beginning of March, and planting
then commences. Near Calcutta the planting takes place in May and
June. In Dinajpoor and Rungpore the planting time is February.
About Commercolly it is performed in January. The field is divided
into beds six cubits broad, separated from each other by small
trenches fourteen inches wide and eight inches deep. In every second
trench are small wells, about two feet deep. The irrigating water
flowing along the trenches fills the wells, and is taken thence and
applied to the canes by hand.
Each bed has five rows of canes. The sets are planted in holes about
six inches in diameter, and three deep; two sets, each having three
joints, are laid horizontally in every hole, covered slightly with
earth, and over this is a little dung.
When, the canes are planted in the spring, the trenches must be
filled with water, and some poured into every hole. At the other
season of planting the trenches are full, it being rainy weather; but
even then the sets must be watered for the first month.
Mr. Haines says that in Mirzapore and the neighbouring districts, "in
planting the cane they commence a furrow round the field, in which
they drop the cuttings. The second furrow is left empty; cuttings
again in the third; so they continue dropping cuttings in every second
furrow till the whole field is completed, finishing in the centre of
the field. The field remains in this state till the second or third
day, when for two or three days in succession it is made even and hard
upon the surface with the hengah, as before stated."--(Trans.
Agri-Hort. Soc. vi. 5.)
Mr. Vaupell, in describing the most successful mode of cultivating the
Mauritius sugar cane in Bombay, says, that "after the ground is
levelled with the small plough, called 'paur,' in the manner of the
cultivators, pits of two feet in diameter, and two feet in depth,
should be dug throughout the field at the distance of five feet apart,
and filled with manure and soil to about three inches of the surface.
Set in these pits your canes, cut in pieces about a foot and a half
long, laying them down in a triangular from, thus /\. Keep as much of
the eyes or shoots of the cane uppermost as you can; then cover them
with manure and soil; beds should next be formed to retain water,
having four pits in each bed, leaving passages for watering them. The
cutting should be watered every third day during hot weather, and the
field should always be kept in a moist state."--(Ibid. iii. 43.)
About Benares, the sets require, after planting, from four to six
waterings, until the rains commence, and as many hoeings to loosen the
surface, which becomes caked after every watering. The moister nature
of the soil renders these operations generally unnecessary in Bengal.
_After-culture._--In Mysore, the surface of the earth in the hollows
in which the sets are planted is stirred with a stick as soon as the
shoots appear, and a little dung is added. Next month the daily
watering is continued, and then the whole field dug over with the hoe,
a cavity being made round each stool, and a little dung added. In the
third month water is given every second day: at its close, if the
canes are luxuriant, the ground is again dug; but if weakly, the
watering is continued during the fourth month, before the digging is
given. At this time the earth is drawn up about the canes, so as to
leave the hollows between the rows at right angles with the trenches.
No more water is given to the plants, but the trenches between the
beds are kept full for three days. It is then left off for a week, and
if rain occurs, no further water is requisite; but if the weather is
dry, water is admitted once a week during the next month. The digging
is then repeated, and the earth levelled with the hand about the
stools.
The stems of each stool are ten or twelve in number, which are
reduced to five or six by the most weakly of them being now removed.
The healthy canes are to be tied with one of their own leaves, two or
three together, to check their spreading; and this binding is repeated
as required by their increased growth.
In the absence of rain, the trenches are filled with water once a
fortnight.
When the _Putta-putti_ is to be kept for a second crop, the dry leaves
cut off in the crop season are burnt upon the field, and this is dug
over, and trenches filled with water, and during six weeks the plants
watered once in every six or eight days (unless rain falls), and the
digging repeated three times, dung being added at each digging. The
after-culture is the same as for the first crop.
In the Upper Provinces, Dr. Tennant says, if moderate showers occur
after planting, nothing more is done until the shoots from the sets
have attained a height of two or three inches. The soil immediately
around them is then loosened with a small weeding iron, something like
a chisel; but if the season should prove dry, the field is
occasionally watered; the weeding is also continued, and the soil
occasionally loosened about the plants.
In August, small trenches are cut through the field, with small
intervals between them, for the purpose of draining off the water, if
the season is too wet. This is very requisite, for if the canes are
now supplied with too much moisture, the juice is rendered watery and
unprofitable. If the season happens to be dry, the same dikes serve to
conduct the irrigating water through the field, and to carry off what
does not soak into the earth in a few hours. Stagnant water they
consider very injurious to the cane, and on the drains being well
contrived depends in a great measure the future hope of profit.
Immediately after the field is trenched, the canes are propped. They
are now about three feet high, and each set has produced from three to
six canes. The lower leaves of each are first carefully wrapt up
around it, so as to cover it completely in every part; a small strong
bamboo, eight or ten feet long, is then inserted firmly in the middle
of each stool, and the canes tied to it. This secures them in an erect
position, and facilitates the circulation of the air.
Hoeing cannot be repeated too frequently. This is demonstrated by the
practice of the most successful cultivators. In Zilla, N. Mooradabad,
in April, about six weeks after planting, the earth on each side of
the cane-rows is loosened by a sharp-pointed hoe, shaped somewhat like
a bricklayer's trowel. This is repeated six times before the field is
laid out in beds and channels for irrigation. There, likewise, if the
season is unusually dry, the fields in the low ground are watered in
May and June. This supposes there are either nullahs, or ancient pucka
wells, otherwise the canes are allowed to take their chance, for the
cost of making a well on the uplands is from ten to twenty rupees--an
expense too heavy for an individual cultivator, and not many would dig
in partnership, for they would fight for the water.
In the vicinity of Benares, as the canes advance in growth, they
continue to wrap the leaves as they begin to wither up round the
advancing stem, and to tie this to the bamboo higher up. If the
weather continue wet, the trenches are carefully kept open; and, on
the other hand, if dry weather occurs, water is occasionally supplied.
Hoeing is also performed every five or six weeks. Wrapping the leaves
around the cane is found to prevent them cracking by the heat of the
sun, and hinders their throwing out lateral branches.
In January and February the canes are ready for cutting. The average
height of the cane is about nine feet, foliage included, and the naked
cane from one inch to one inch and a quarter in diameter.
Near Maduna, the hand-watering is facilitated by cutting a small
trench down the centre of each bed. The beds are there a cubit wide,
but only four rows of canes are planted in each.
It is deserving of notice, that the eastern and north-eastern parts of
Bengal are more subject to rain at every season of the year, but
especially in the hot months, than the western; which accounts for the
land being prepared and the plants set so much earlier in Rungpore
than in Beerbhoom. This latter country has also a dryer soil
generally; for this reason, so much is said in the report from thence
of the necessity of watering.
The Benares country is also dryer than Bengal, therefore more
waterings are requisite.
At Malda, ten or fifteen days after the earth has been removed from
the roots of the canes and the plants have appeared, the land is to be
slightly manured, well cleared of weeds, and the earth that was
removed again laid about the canes; after which, ten or fifteen days,
it must be well weeded, and again twenty or twenty-five days
afterwards. This mode of cultivation it is necessary to follow until
the month of Joystee. The land must be ploughed and manured between
the rows of canes in the month of Assaar; after which, fifteen or
twenty days, the canes are to be tied two or three together with the
leaves, the earth about them well cleaned, and the earth that was
ploughed up laid about the roots of the canes something raised. In the
month of Saubun, twenty or twenty-five days from the preceding
operation, the canes are tied as before, and again ten or fifteen days
afterwards; which done, nine or ten clumps are then to be tied
together.
In the Rojahmundry Circar, on the Delta of the Godavery, Dr. Roxburgh
states, "that nothing more is done after the cane is planted, if the
weather be moderately showery, till the young shoots are some two or
three inches high; the earth is then loosened for a few inches round
them with the weeding iron. Should the season prove dry, the field is
occasionally watered from the river, continuing to weed and to keep
the ground loose round the stools. In August, two or three months from
the time of planting, small trenches are cut through the field at
short distances, and so contrived as to serve to drain off the water,
should the season prove too wet for the canes, which is often the
case, and would render their juices weak and unprofitable. The farmer,
therefore, never fails to have his field plentifully and judiciously
intersected with drains while the cane is small, and before the usual
time for the violent rains. Immediately after the field is trenched,
the canes are all propped; this is an operation which seems peculiar
to these parts.
In Dinajpoor, in about a month after planting, "the young plants are
two or three inches high; the earth is then raised from the cuttings
by means of a spade, and the dry leaves by which they are surrounded
are removed. For a day or two they remain exposed to the air, and are
then manured with ashes and oil-cake, and covered with earth. Weeds
must be removed as they spring; and when the plants are about a cubit
high, the field must be ploughed. When they have grown a cubit higher,
which is between the 13th of June and 14th of July, they are tied
together in bundles of three or four, by wrapping them round with
their own leaves. This is done partly to prevent them from being laid
down by the wind, and partly to prevent them from being eaten by
jackals. During the next month three or four of these bunches are tied
together; and about the end of September, when the canes grow rank,
they are supported by bamboo stakes driven in the ground. They are cut
between the middle of December and the end of March."
If the canes grow too vigorously, developing a superabundance of
leaves, it is a good practice to remove those leaves which are
decayed, that the stems may be exposed fully to the sun. In the West
Indies, this is called _trashing_ the canes. It requires discretion;
for in dry soils or seasons, or if the leaves are removed before
sufficiently dead, more injury than benefit will be occasioned.
_Harvesting_.--The season in which the canes become ripe in various
districts has already been noticed when considering their cultivation.
In addition I may state, that in the Rajahmundry Circar, about the
mouth of the Godavery, Dr. Roxburgh adds, "that in January and
February the canes begin to be ready to cut, which is about nine
months from the time of planting. This operation is the same as in
other sugar countries--of course I need not describe it. Their height,
when standing on the field, will be from eight to ten feet (foliage
included), and the naked cane from an inch to an inch and a quarter in
diameter."
In Malda, the canes are cut in January and February. In N. Mooradabad,
upon the low land, the canes are ripe in October, and upon the high
lands a month later. The fitness of the cane for cutting may be
ascertained by making an incision across the cane, and observing the
internal grain. If it is soft and moist, like a turnip, it is not yet
ripe; but if the face of the cut is dry, and white particles appear,
it is fit for harvesting.--(_Fitzmaurice on the Culture of the Sugar
Cane_.)
_Injuries_.--1. _A wet season_, either during the very early or in the
concluding period of the cane's vegetation, is one of the worst causes
of injury. In such a season, the absence of the usual intensity of
light and heat causes the sap to be very materially deficient in
saccharine matter. But, on the other hand,
2. _A very dry season_, immediately after the sets are planted, though
the want of rain may in some degree be supplied by artificial means,
causes the produce to be but indifferent. These inconveniences are of
a general nature, and irremediable.
3. _Animals_.--In India not only the incursions of domesticated
animals, but in some districts of the wild elephant, buffalo, and hog,
are frequent sources of injury. Almost every plantation is liable,
also, to the attack of the jackal, and rats are destructive enemies.
4. _White Ants_.--The sets of the sugar cane have to be carefully
watched, to preserve them from the white ant (_Termes fatalis_), to
attacks from which they are liable until they have begun to shoot. To
prevent this injury, the following mixture has been recommended:--
Asafoetida (hing), 8 chittacks.
Mustard-seed cake (sarsum ki khalli), 8 seers.
Putrid fish, 4 seers.
Bruised butch root, 2 seers;
or muddur, 2 seers.
Mix the above together in a large vessel, with water sufficient to
make them into the thickness of curds; then steep each slip of cane in
it for half an hour after planting; and, lastly, water the lines three
times previous to setting the cane, by irrigating the water-course
with water mixed up with bruised butch root, or muddur if the former
be not procurable.[22] A very effectual mode of destroying the white
ant, is by mixing a small quantity of arsenic with a few ounces of
burned bread, pulverised flour, or oatmeal, moistened with molasses,
and placing pieces of the dough thus made, each about the size of a
turkey's egg, on a flat board, and covered over with a wooden bowl, in
several parts of the plantation. The ants soon take possession of
these, and the poison has a continuous effect, for the ants which die
are eaten by those which succeed them.[23] They are said to be driven
from a soil by frequently hoeing it. They are found to prevail most
upon newly broken-up lands.
In Central India, the penetration of the white ants into the interior
of the sets, and the consequent destruction of the latter, is
prevented by dipping each end into buttermilk, asafoetida, and
powdered mustard-seed, mixed into a thick compound.
5. _Storms_.--Unless they are very violent, Dr. Roxburgh observes,
"they do no great harm, because the canes are propped. However, if
they are once laid down, which sometimes happens, they become branchy
and thin, yielding a poor, watery juice."
6. _The Worm_ "is another evil, which generally visits them every few
years. A beetle deposits its eggs in the young canes; the caterpillars
of these remain in the cane, living on its medullary parts, till they
are ready to be metamorphosed into the chrysalis state. Sometimes this
evil is so great as to injure a sixth or an eighth part of the field;
but, what is worse, the disease is commonly general when it
happens--few fields escaping."
7. _The Flowering_ "is the last accident they reckon upon, although it
scarce deserves the name, for it rarely happens, and never but to a
very small proportion of some few fields. Those canes that flower have
very little juice left, and it is by no means so sweet as that of the
rest."
In the Brazils, the fact of the slave trade being at an end must
influence the future produce of sugar, and attention has been lately
chiefly directed to coffee, cotton, and other staples. The exports of
that empire in 1842, were 59,000 tons; in 1843, 54,500; in 1844,
76,400; in 1845, 91,000; average of these four years 69,720. The
exports in the next four years averaged 96,150 tons, viz:--76,100, in
1846; 96,300, in 1847; 112,500, in 1848; and 99,700, in 1849.